JPS6137101B2 - - Google Patents
Info
- Publication number
- JPS6137101B2 JPS6137101B2 JP51159835A JP15983576A JPS6137101B2 JP S6137101 B2 JPS6137101 B2 JP S6137101B2 JP 51159835 A JP51159835 A JP 51159835A JP 15983576 A JP15983576 A JP 15983576A JP S6137101 B2 JPS6137101 B2 JP S6137101B2
- Authority
- JP
- Japan
- Prior art keywords
- synthetic resin
- cushion body
- resin
- resin foam
- seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000006260 foam Substances 0.000 claims description 12
- 229920003002 synthetic resin Polymers 0.000 claims description 12
- 239000000057 synthetic resin Substances 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 8
- 235000019589 hardness Nutrition 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000005187 foaming Methods 0.000 claims description 2
- 239000011550 stock solution Substances 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims 2
- 239000012943 hotmelt Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 description 4
- 238000003672 processing method Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010097 foam moulding Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Chair Legs, Seat Parts, And Backrests (AREA)
- Laminated Bodies (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Description
【発明の詳細な説明】
この発明は、合成樹脂発泡体によつて、骨組を
モールドして成形される座席用クツシヨン体及び
その製造法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a cushion body for a seat formed by molding a frame of synthetic resin foam, and a method for manufacturing the same.
この種の座席用クツシヨン体は、身体部位によ
つてクツシヨン性を変えて、長時間、着席してい
ても、疲労が少ないようにすることが望まれてい
る。 It is desired that this type of seat cushion body has cushioning characteristics that vary depending on the body part, so that even when seated for long periods of time, the user does not feel fatigued.
このため、成形型内に、硬度の相違する合成樹
脂発泡体原液を同時注入し、二つ以上の硬度の相
違する柔軟部、硬部を構成する方法が採用されて
いるが、これでは、それら合成樹脂発泡体の注入
速度、量のわずかな変動で、出来上つた柔軟部と
硬部との境界位置がずれ、さらに、その境界面が
不安定である。このため、所要規格の製品が得ら
れないという欠点がある。 For this reason, a method has been adopted in which synthetic resin foam stock solutions with different hardnesses are simultaneously injected into the mold to form two or more flexible parts and hard parts with different hardnesses. A slight variation in the injection speed or amount of the synthetic resin foam causes the boundary position between the resulting soft part and hard part to shift, and furthermore, the boundary surface is unstable. For this reason, there is a drawback that a product of required specifications cannot be obtained.
また、それぞれ単一種類の合成樹脂発泡成形体
を成形し、これらを貼り合わせて一つの座席用ク
ツシヨン体を構成する方法もあるが、これでは、
加工工数が増し、採算が合わない。 There is also a method of forming a single type of synthetic resin foam molding and bonding them together to form a single cushion body for a seat.
Processing man-hours increase, making it unprofitable.
さらに、合成樹脂発泡体で全体形状を成形する
と共に、この成形体の所要個処に硬度の高いスラ
ブ用合成樹脂を含浸させる方法があるが、これ
も、含浸状況が一定せず、品質が不安定であると
ともに含浸層が異物として感じられ座り心地がよ
くない。 Furthermore, there is a method of molding the entire shape with synthetic resin foam and impregnating the molded body with a hard synthetic resin for slabs in the required places, but this also results in inconsistent impregnation and poor quality. Although it is stable, the impregnated layer feels like a foreign substance and is not comfortable to sit on.
この発明は、第１の加工法に改良を加えて、生
産性が高く、品質が均一で、相当複雑な構造にで
きる、二以上の硬度の部位を持つ座席用クツシヨ
ン体を提供しようとするものである。 This invention improves the first processing method to provide a cushion body for a seat having two or more hardness parts, which has high productivity, uniform quality, and can be made into a fairly complex structure. It is.
また、この発明は、第１の加工法に僅かな工程
を加えることで、生産性が高く、品質が均一な座
席用クツシヨン体を製造できる方法を提供しよう
とするものである。 Further, the present invention aims to provide a method of manufacturing a seat cushion body with high productivity and uniform quality by adding a few steps to the first processing method.
以下、この発明を図示の実施例に基づいて具体
的に説明する。図において、符号１及び２は、成
形型であり、この成形型１中には、弾性金属線等
よりなる骨組３が装填される。そして、この骨組
３上に、あるいは骨組３と交叉して、熱可溶融合
成樹脂、例ば、ナイロンポリアミド樹脂よりなる
50μ〜150μ程度の板状仕切部材４を上記成形型
１，２中に入れ、内部空間を二つ以上に仕切る。
そして、これら、各仕切空間に、相隣る個処が互
いに硬度の異る、例えば柔軟部５及び硬部６とな
るように、それぞれ硬度の相違する二以上の合成
樹脂発泡体、例えば、ウルタン樹脂発泡体を注入
する。 Hereinafter, the present invention will be specifically explained based on illustrated embodiments. In the figure, numerals 1 and 2 are molds, and a frame 3 made of elastic metal wire or the like is loaded into the mold 1. Then, on this frame 3 or across the frame 3, a thermofusible synthetic resin, for example, a nylon polyamide resin is made.
A plate-shaped partition member 4 of about 50 μm to 150 μm is placed in the molds 1 and 2 to partition the internal space into two or more.
In each of these partitioned spaces, two or more synthetic resin foams having different hardnesses, such as Ultan, are used so that adjacent parts have different hardnesses, for example, a flexible part 5 and a hard part 6. Inject the resin foam.
このようにして構成された座席用クツシヨン
体、例えば背当部材７及び座席部材８はそれぞ
れ、所要部位に、柔軟部５及び硬部６を持ち、そ
の境界面は上記仕切部材４で正確に分けられるの
で、均等な製品を安定に供給できる。しかも、上
記仕切部材４は、その両側に注入された合成樹脂
発泡体の発泡熱等によつて、軟化、溶融し、それ
ぞれの発泡体に対して、一体化し、連着されるの
で、こゝから剥離分解されるおそれもない。 The seat cushion body constructed in this manner, for example, the backrest member 7 and the seat member 8, each have a flexible portion 5 and a hard portion 6 at required locations, and the boundary surfaces thereof are accurately separated by the partition member 4. This allows for a stable supply of uniform products. Furthermore, the partition member 4 is softened and melted by the foaming heat of the synthetic resin foam injected on both sides thereof, and is integrated and attached to each foam. There is no risk of it being peeled off or decomposed.
この発明は、以上詳述したようになるので、最
も生産性に優れた成形法を採用でき、しかも、品
質の点では、製品に安定性があり、均一なものが
得られるという利点がある。 Since the present invention has been described in detail above, it is possible to employ a molding method with the highest productivity, and in terms of quality, it has the advantage that a stable and uniform product can be obtained.
また、その製品そのものも、仕切部材の形状、
その取付け位置の変更等で、自在に柔軟部、硬部
の形状、部位、大きさを設定でき、難しい人間工
学的な要求にも答えれるという優れた効果があ
る。 In addition, the product itself also depends on the shape of the partition member,
By changing the mounting position, etc., the shape, location, and size of the flexible part and hard part can be freely set, which has the excellent effect of meeting difficult ergonomic requirements.
第１図はこの発明の一実施例を示す成形型の縦
断側面図、第２図は成形品の斜視図、第３図は別
の実施例の成形品の斜視図である。
１，２……成形型、３……骨組、４……仕切部
材、５……柔軟部、６……硬部、７……背当部
材、８……座席部材。
FIG. 1 is a vertical sectional side view of a mold showing one embodiment of the present invention, FIG. 2 is a perspective view of a molded product, and FIG. 3 is a perspective view of a molded product of another embodiment. 1, 2... Molding mold, 3... Frame, 4... Partition member, 5... Flexible part, 6... Hard part, 7... Back support member, 8... Seat member.
Claims (1)
熱溶融性樹脂層を介して連着し、全体として所要
のクツシヨン体の形状に形成し、柔軟部及び硬部
を構成したことを特徴とする座席用クツシヨン
体。 ２ 成形型内に熱溶融性樹脂の仕切部材を配設
し、硬度の相違する二種以上の合成樹脂発泡体原
液を注入して、上記仕切部材を介して隣設すると
共に、発泡時、合成樹脂発泡体の発泡熱で上記熱
溶融性樹脂を溶融し、その両側の合成樹脂発泡体
に連着することを特徴とする座席用クツシヨン体
の製造法。[Scope of Claims] 1. Two or more types of synthetic resin foams having different hardnesses are connected together via a hot-melt resin layer, and the whole is formed into the desired shape of a cushion body, and a flexible part and a hard part are separated. A cushion body for a seat characterized by comprising: 2. A partition member made of heat-melting resin is provided in the mold, and two or more types of synthetic resin foam stock solutions with different hardnesses are injected and placed adjacently through the partition member. A method for manufacturing a cushion body for a seat, characterized in that the heat-melting resin is melted by the foaming heat of the resin foam, and the resin is bonded to the synthetic resin foam on both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15983576A JPS5382871A (en) | 1976-12-28 | 1976-12-28 | Production of cushion body for seat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15983576A JPS5382871A (en) | 1976-12-28 | 1976-12-28 | Production of cushion body for seat |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5382871A JPS5382871A (en) | 1978-07-21 |
| JPS6137101B2 true JPS6137101B2 (en) | 1986-08-22 |
Family
ID=15702275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15983576A Granted JPS5382871A (en) | 1976-12-28 | 1976-12-28 | Production of cushion body for seat |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5382871A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61206903A (en) * | 1985-03-11 | 1986-09-13 | Mic Denshi Kogyo Kk | Video head wiring tool and its production and wiring tool holder |
| US8066253B2 (en) | 2002-12-12 | 2011-11-29 | Bridgestone Corporation | Formation of foamed resin article |
-
1976
- 1976-12-28 JP JP15983576A patent/JPS5382871A/en active Granted
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61206903A (en) * | 1985-03-11 | 1986-09-13 | Mic Denshi Kogyo Kk | Video head wiring tool and its production and wiring tool holder |
| US8066253B2 (en) | 2002-12-12 | 2011-11-29 | Bridgestone Corporation | Formation of foamed resin article |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5382871A (en) | 1978-07-21 |
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