JPS6132964B2 - - Google Patents

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Publication number
JPS6132964B2
JPS6132964B2 JP53038228A JP3822878A JPS6132964B2 JP S6132964 B2 JPS6132964 B2 JP S6132964B2 JP 53038228 A JP53038228 A JP 53038228A JP 3822878 A JP3822878 A JP 3822878A JP S6132964 B2 JPS6132964 B2 JP S6132964B2
Authority
JP
Japan
Prior art keywords
veneer
wood
decorative
dye
wood grain
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP53038228A
Other languages
Japanese (ja)
Other versions
JPS54132210A (en
Inventor
Kunio Iijima
Toshio Nakanishi
Tatsuo Ito
Jiro Ito
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP3822878A priority Critical patent/JPS54132210A/en
Publication of JPS54132210A publication Critical patent/JPS54132210A/en
Publication of JPS6132964B2 publication Critical patent/JPS6132964B2/ja
Granted legal-status Critical Current

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  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Finished Plywoods (AREA)

Description

【発明の詳細な説明】 この発明は化粧単板の製法に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing decorative veneers.

天然銘木単板の木目模様に近似した木目模様を
もつ化粧単板(人工銘木単板)は、従来からつぎ
のようにして製造されていた。すなわち、第1図
に示すように、複数の単板1の板面に天然銘木単
板の木目と同系色の着色剤を含んだ接隊剤2を塗
布し、これを積重ねて上下の型版3,4で圧締す
ることにより第2図に示すようなフリツチ5をつ
くり、これを図示のように矢印A方向にスライス
して第3図に示すような木目模様をもつ化粧単板
6が製造される。この場合、接着剤層2(第2
図)が化粧単板6の木目7となり、単板1(第2
図)の厚みが木目7と木目7の間隔となる。そし
て、接着剤層2の塗布厚みが木目7の幅7aとな
る。ところが、このようにして得られた化粧単板
6は、板面のどの部分でもほぼ木目7の幅7aが
一定であつて木目7が直線的であるため不自然で
あつた。これは単板1の厚さの薄いものを用いて
木目7の間隔がつまつたところをつくつたときに
特に目立つていた。
Decorative veneer (artificial precious wood veneer) having a grain pattern similar to that of natural precious wood veneer has traditionally been manufactured in the following manner. That is, as shown in Fig. 1, a bonding agent 2 containing a coloring agent similar to the grain of the natural wood veneers is applied to the surface of a plurality of veneers 1, and this is stacked to form upper and lower molds. 3 and 4 to create a fritch 5 as shown in Fig. 2, and slice this in the direction of arrow A as shown in the figure to obtain a decorative veneer 6 with a wood grain pattern as shown in Fig. 3. Manufactured. In this case, adhesive layer 2 (second
) becomes the grain 7 of the decorative veneer 6, and the veneer 1 (the second
The thickness of the figure) is the distance between wood grains 7 and 7. The coating thickness of the adhesive layer 2 corresponds to the width 7a of the wood grain 7. However, the thus obtained decorative veneer 6 was unnatural because the width 7a of the wood grain 7 was almost constant in any part of the board surface, and the wood grain 7 was linear. This was particularly noticeable when a thin veneer 1 was used to create a space where the grains 7 were closely spaced.

そこで、この発明の目的は、天然銘木単板の木
目模様に一層近似した木目模様をもつ化粧単板の
製法を提供することにある。
SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a method for producing a decorative veneer having a wood grain pattern more similar to that of a natural wood veneer.

要約すれば、この発明は、複数枚の単板を接着
剤層を介して積重ね、これを押圧面に凹部または
凸部の少なくとも一方をもつ一対の型版で圧締し
てフリツチをつくり、このフリツチをスライスす
ることにより化粧単板を製造する方法において、
予め単板の板面に浸透性をもつ着色液を部分的に
塗布することにより天然銘木単板の木目模様に近
似した木目模様をもつ化粧単板を得るものであ
る。
To summarize, the present invention stacks a plurality of veneers with an adhesive layer interposed therebetween, presses them with a pair of templates having at least one of concave portions and convex portions on the pressing surface to create a frit. In a method of manufacturing decorative veneer by slicing fritsch,
A decorative veneer having a wood grain pattern similar to that of a natural precious wood veneer is obtained by partially applying a penetrating colored liquid to the surface of the veneer in advance.

すなわち、第4図に示すように、浸透性をもつ
着色液が塗布された単板8の部分では着色液が内
部に浸透して着色層9を形成する。そのため、こ
の部分では、着色層9プラス接着剤層10の厚み
が化粧単板11(第5図)の木目12の幅12a
となり、そうでない部分では接着剤層10の厚み
のみが木目12の幅12aになる。したがつて、
図示のように木目12に、幅12aの広い部分と
そうでない部分ができ、かつ着色液の部分塗布に
より木目12が点綴状になるため、化粧単板11
に天然銘木単板の木目模様に極めて近似した木目
模様が形成される。
That is, as shown in FIG. 4, in the portion of the veneer 8 coated with the permeable colored liquid, the colored liquid permeates into the interior to form a colored layer 9. Therefore, in this part, the thickness of the colored layer 9 plus the adhesive layer 10 is the width 12a of the wood grain 12 of the decorative veneer 11 (Fig. 5).
In other parts, only the thickness of the adhesive layer 10 corresponds to the width 12a of the wood grain 12. Therefore,
As shown in the figure, the wood grain 12 has parts with a wide width 12a and parts with a wide width 12a, and the wood grain 12 becomes dotted due to the partial application of the coloring liquid, so the decorative veneer 11
A wood grain pattern that closely resembles that of natural precious wood veneer is formed.

つぎに、化粧単板の製法について具体的に説明
する。まず、染色または無染色の単板の板面に、
浸透性をもつ着色液を部分的に塗布する。浸透性
をもつ着色液としては、例えば、(a)水+染料また
は顔料、(b)有機溶媒+染料または顔料、(c)グライ
コール類+染料または顔料、(d)接着剤+染料また
は顔料の組合わせがあげられる。このような着色
液は、点滴または凹凸をもつゴムローラにより単
板の板面に部分的に塗布される。この場合、目標
とする天然銘木単板の木目に近似させるために、
用いる染料、顔料の色相および液体の浸透性が検
討され、最も好ましい組合わせのものが用いられ
る。そして、着色液を深く浸透させる場合には、
一般に、(a),(b)が用いられ、浅く浸透させる場合
には、(c)の場合であつて高分子量のグライコール
類を用いたものおよび(d)が用いられる。つぎに、
その上から接着剤を板面全体に塗布する。この接
着剤の塗布は、着色液による処理とほぼ同時に行
なつてもよいし、間隔をおいて行なつてもよい。
この場合、接着剤は、無色であつても、有色であ
つてもよい。有色の場合、浸透性をもつ着色液の
色相と同一でも異なつていてもよい。浸透性をも
つ着色液の色相と接着剤の色相が異なつていると
きには、得られる化粧単板の木目に、部分的に色
の異なりが生じ、天然銘木単板の木目により一層
近似した木目が形成される。つぎに、浸透性を有
する着色液および接着剤が塗布された単板を複数
枚重ね、押圧面に凹部または凸部の少なくとも一
方をもつ一対の型版で圧締してフリツチをつく
り、これをスライスすることにより化粧単板が得
られる。
Next, the manufacturing method of the decorative veneer will be specifically explained. First, on the surface of the veneer, dyed or undyed,
Apply a penetrating coloring liquid partially. Examples of penetrating coloring liquids include (a) water + dye or pigment, (b) organic solvent + dye or pigment, (c) glycols + dye or pigment, (d) adhesive + dye or pigment. A combination of these can be mentioned. Such a colored liquid is applied partially to the surface of the veneer using a drip or a rubber roller with uneven surfaces. In this case, in order to approximate the grain of the target natural wood veneer,
The hue of the dye and pigment used and the permeability of the liquid are examined, and the most preferable combination is used. When the colored liquid penetrates deeply,
In general, (a) and (b) are used, and in the case of shallow penetration, (c), which uses high molecular weight glycols, and (d) are used. next,
Apply adhesive over the entire surface of the board. The adhesive may be applied almost simultaneously with the treatment with the colored liquid, or may be applied at intervals.
In this case, the adhesive may be colorless or colored. If it is colored, it may be the same or different in hue from the penetrating colored liquid. When the hue of the penetrating coloring liquid and the hue of the adhesive are different, the wood grain of the resulting decorative veneer will partially differ in color, resulting in a wood grain that more closely resembles the grain of natural precious wood veneer. be done. Next, a plurality of veneers coated with permeable colored liquid and adhesive are stacked and pressed together using a pair of templates having at least one of concave or convex portions on the pressing surface to create a frit. A decorative veneer is obtained by slicing.

このようにして得られた化粧単板は、木目に幅
の広い部分と狭い部分があつて幅むらがあり、か
つ点綴状になつた木目をもつため、天然銘木単板
の木目模様に極めて近似した木目模様をもつ。
The decorative veneer obtained in this way has an uneven width with wide and narrow areas in the grain, and has a dotted grain pattern, so it closely resembles the grain pattern of natural precious wood veneer. It has a similar wood grain pattern.

つぎに、実施例について説明する。 Next, examples will be described.

〔実施例 1〕 厚さ1m/mのアガチスの単板を目的とするロ
ーズ色に染色した後、ポリエチレングライコール
(分子量400)100部(重量基準、以下同じ)に対
し、ローズ縞部分(ローズ木目部分)に近似する
色調の油溶性染料(商品名;バリフアースト、オ
リエント化学社製)4部を混合し、これを単板上
に部分的に滴下して点綴状にした。この場合、1
滴が0.3c.c.であつた。点綴の程度にそれぞれ異な
る分布をもたせた単板100枚に、無着色のウレタ
ン樹脂接着剤(商品名;スミタツクEA600、住友
ベークライト社製)を塗布した後、通常の方法に
より積層圧締してフリツチをつくり、これをスラ
イスして化粧単板を得た。得られた化粧単板は木
目(縞)部分が不連続の色で点綴りされていて、
幅に広狭があり、天然ローズ単板に極めて近似し
ていた。
[Example 1] After dyeing a veneer of agathis with a thickness of 1 m/m to the desired rose color, dye the rose striped portion (rose stripes) with 100 parts of polyethylene glycol (molecular weight 400) (based on weight, the same applies hereinafter). Four parts of an oil-soluble dye (trade name: Varifaast, manufactured by Orient Chemical Co., Ltd.) having a color tone similar to that of the wood grain (wood grain) was mixed, and this was partially dropped onto the veneer to form a dotted pattern. In this case, 1
The droplet was 0.3cc. After applying an uncolored urethane resin adhesive (product name: Sumitatsuku EA600, manufactured by Sumitomo Bakelite Co., Ltd.) to 100 veneers, each with a different distribution of dot stitching, they were laminated and pressed together using the usual method. I made a fritsch and sliced it to obtain a decorative veneer. The resulting decorative veneer has wood grain (stripes) dotted with discontinuous colors,
There were wide and narrow widths, and it closely resembled natural rose veneer.

〔実施例 2〕 厚さ0.8m/mのジエルトンの単板を目的とする
チーク色に染色した後、酢酸ビニル系接着剤(商
品名;CH107、コニシ社製)100部に対し、チー
ク木目部分に近似する酸性染料(商品名;ラナフ
アースト、三井東圧化学社製)0.5部を混合し
た。ついで、これを、凹凸を有するゴムロールで
単板上に部分的に点綴状に塗布した。点綴の程度
に分布をもたせた単板100枚に、点綴に用いた染
料含有接着剤の染料濃度を1/2にしたものを全面
に塗布し、実施例1と同様にして化粧単板を得
た。得られた化粧単板は木目のつまつた部分が天
然チーク単板に対して忠実度の高いものであつ
た。
[Example 2] After dyeing a Zielton veneer with a thickness of 0.8 m/m to the desired teak color, 100 parts of vinyl acetate adhesive (trade name: CH107, manufactured by Konishi Co., Ltd.) was applied to the teak wood grain area. 0.5 part of an acidic dye similar to (trade name: Rana First, manufactured by Mitsui Toatsu Chemical Co., Ltd.) was mixed. Then, this was applied partially onto the veneer in a dotted manner using a rubber roll having unevenness. 100 pieces of veneer with a distribution of dot stitching were coated with a dye concentration of 1/2 of the dye-containing adhesive used for dot stitching, and a decorative veneer was prepared in the same manner as in Example 1. I got it. The resulting decorative veneer had a high degree of fidelity to the natural teak veneer in the grained areas.

〔実施例 3〕 厚さ1m/mのジエルトンの単板を目的とする
ローズ色に染色した後、酢酸エチル100部に対
し、ローズ木目部分(縞部分)に対応する色調の
染料(商品名;バリフアースト,オリエント化学
社製)を2部配合した。これに、多少赤味、黒味
をそれぞれ加えて3種類の浸透性着色液を作製し
た。これらを実施例1と同様に分布をもたせて単
板上に点綴状に塗布した後、積層、圧締、スライ
スして化粧単板を得た。得られた化粧単板は、縞
部分の幅、不連続性、色の分布により深みが増
し、天然木への忠実性が大幅に向上していた。
[Example 3] After dyeing a Zielton veneer with a thickness of 1 m/m to the desired rose color, dye (trade name) with a tone corresponding to the rose wood grain area (striped area) was added to 100 parts of ethyl acetate. Two parts of Varifaast (manufactured by Orient Chemical Co., Ltd.) were blended. Three types of penetrating coloring liquids were prepared by adding some redness and some blackness to this. These were applied in a dotted manner onto a veneer in the same manner as in Example 1, and then laminated, pressed, and sliced to obtain a decorative veneer. The resulting decorative veneer had increased depth due to the width of the stripes, discontinuities, and color distribution, and its fidelity to natural wood was significantly improved.

〔実施例 4〕 厚さ0.8m/mのジエルトンの単板を目的とする
チーク色に染色した後、水100部に対しチーク木
目部分に対応する配合染料(商品名;スミノール
ミーリング、住友化学社製)2部を混合し、これ
を凹凸ゴムロールを用いて染色単板上に点綴状に
塗布した。この単板の全面に無着色の酢酸ビニル
樹脂系接着剤(商品名;CH107、コニシ社製)を
塗布した。これ以降は実施例1と同様にして化粧
単板を得た。得れた単板は、木目部分が部分的に
濃くなり、天然木への忠実性が大幅に向上してい
た。
[Example 4] After dyeing a Zielton veneer with a thickness of 0.8 m/m to the desired teak color, a blended dye corresponding to the teak wood grain area (product name: Suminol Milling, Sumitomo Chemical Co., Ltd.) was added to 100 parts of water. (manufactured by Co., Ltd.) were mixed, and this was applied in a dot pattern onto a dyed veneer using a textured rubber roll. An uncolored vinyl acetate resin adhesive (trade name: CH107, manufactured by Konishi Corporation) was applied to the entire surface of this veneer. After this, a decorative veneer was obtained in the same manner as in Example 1. The resulting veneer had partially darkened wood grains, greatly improving its fidelity to natural wood.

〔実施例 5〕 厚さ1.0m/mのシナの単板を染料(商品名;ス
ミノールミーリングブラウン3G、住友化学社
製)の0.2%水溶液で染色した。この染色単板
(含水率約80%)に、ポリエチレングライコール
(分子量1500)に染料(ラナフアストブラウン
BL、三井東圧化学社製)0.5%を溶解した着色液
を、部分的に厚さ50〜80μに塗布した。これを80
℃で15分養生させて着色液を内部まで浸透させた
のち、接着剤(商品名;タケネートXAW177、武
田薬品工業社製)を塗布し、これを100枚重ねて
圧締、スライスすることにより化粧単板を得た。
この化粧単板は色むらができ、天然木への忠実度
が大幅に向上していた。
[Example 5] A Chinese veneer with a thickness of 1.0 m/m was dyed with a 0.2% aqueous solution of a dye (trade name: Suminol Milling Brown 3G, manufactured by Sumitomo Chemical Co., Ltd.). This dyed veneer (water content approximately 80%) was coated with polyethylene glycol (molecular weight 1500) and dye (Lana Fast Brown).
A colored solution containing 0.5% BL (manufactured by Mitsui Toatsu Chemical Co., Ltd.) was applied partially to a thickness of 50 to 80 μm. This is 80
After curing at ℃ for 15 minutes to allow the coloring liquid to penetrate into the interior, adhesive (product name: Takenate I got a veneer.
This decorative veneer had uneven color and was much more faithful to natural wood.

〔実施例 6〕 厚さ1.5m/mのマンガシノロ単板を染料(商品
名;ラナフアーストイエロー2RL、三井東圧化学
社製)の0.3%水溶液で染色したのち、含水率を
60〜70%に調節した。これに、2メチルグリセロ
ールに染料(商品名;ミツイナイロンレツド
4BL、三井東圧化学社製)を0.5%溶解した着色
液を部分的に100〜150μの厚さに塗布した。これ
を100℃で30分養生した。これ以降は実施例5と
同様にして化粧単板を得た。得られた単板は天然
木への忠実度が極めて高いものであつた。
[Example 6] After dyeing a 1.5 m/m thick Mangashinoro veneer with a 0.3% aqueous solution of dye (trade name: Rana First Yellow 2RL, manufactured by Mitsui Toatsu Chemical Co., Ltd.), the moisture content was determined.
Adjusted to 60-70%. Add this to 2-methylglycerol and dye (product name: Mitsui Nylon Red).
4BL (manufactured by Mitsui Toatsu Chemical Co., Ltd.) was partially applied to a thickness of 100 to 150 μm. This was cured at 100°C for 30 minutes. After this, a decorative veneer was obtained in the same manner as in Example 5. The obtained veneer had extremely high fidelity to natural wood.

〔実施例 7〕 ペンタエリスリトール50部、トリエタノールア
ミン10部、ラニルブルー3G染料0.2部、水40部か
らなる着色液を、厚さ1m/mのジエルトン生単
板に部分的に40〜60μの厚さに塗布した。これを
養生せずに接着剤を塗布し実施例5と同様にして
化粧単板を得た。得られた単板は天然木への忠実
度が極めて高いものであつた。
[Example 7] A coloring solution consisting of 50 parts of pentaerythritol, 10 parts of triethanolamine, 0.2 parts of Ranil Blue 3G dye, and 40 parts of water was applied partially to a 40-60 μm thick Zielton green veneer with a thickness of 1 m/m. I applied it. A decorative veneer was obtained in the same manner as in Example 5 by applying an adhesive to this without curing it. The obtained veneer had extremely high fidelity to natural wood.

〔実施例 8〕 厚さ0.7m/mのラブラ単板を、ラナフアストブ
ラウンBL0.2%、ラナフアストエロー2RL0.1%の
混合水溶液で染色したのち含水率が20〜40%にな
るまで乾燥した。これに、ラニルグリーンG染料
の0.5%ポリエチレングライコール(分子量400)
溶液を部分的に塗布したのち、80℃で10分間加熱
した。これ以降は実施例5と同様にして化粧単板
を得た。得られた単板は天然木への忠実度が極め
て高いものであつた。
[Example 8] A Labra veneer with a thickness of 0.7m/m was dyed with a mixed aqueous solution of 0.2% Lanafast Brown BL and 0.1% Lanafast Yellow 2RL, and then dried until the moisture content was 20-40%. did. Add to this 0.5% polyethylene glycol (molecular weight 400) of Ranil Green G dye.
After applying the solution partially, it was heated at 80°C for 10 minutes. After this, a decorative veneer was obtained in the same manner as in Example 5. The obtained veneer had extremely high fidelity to natural wood.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図ないし第3図はそれぞれ従来例の欠点を
説明する説明図、第4図はこの発明の製法を説明
する説明図、第5図はこの発明の製法により得ら
れた化粧単板の平面図である。 8…単板、9…着色層、10…接着剤層、11
…化粧単板、12…木目、12a…木目の幅。
Figures 1 to 3 are explanatory diagrams each explaining the drawbacks of the conventional example, Figure 4 is an explanatory diagram explaining the manufacturing method of the present invention, and Figure 5 is a plan view of a decorative veneer obtained by the manufacturing method of the present invention. It is a diagram. 8...Single board, 9...Colored layer, 10...Adhesive layer, 11
...Decorative veneer, 12...Wood grain, 12a...Wood grain width.

Claims (1)

【特許請求の範囲】[Claims] 1 複数枚の単板を接着剤層を介して積重ね、こ
れを押圧面に凹部または凸部の少なくとも一方を
もつ一対の型版で圧締してフリツチをつくり、こ
のフリツチをスライスすることにより化粧単板を
製造する方法において、予め単板の板面に浸透性
をもつ着色液を滴下して点綴状に部分的に着色す
る工程を含ましめたことを特徴とする化粧単板の
製法。
1 A plurality of veneers are stacked together with an adhesive layer interposed between them, and then pressed using a pair of templates having at least one of concave or convex portions on the pressing surface to create a frit, and the frit is sliced to create a decorative finish. A method for manufacturing a decorative veneer, characterized in that the method includes a step of partially coloring the veneer in a dotted manner by dropping a permeable coloring liquid onto the surface of the veneer in advance.
JP3822878A 1978-03-31 1978-03-31 Production of decorative veneer Granted JPS54132210A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3822878A JPS54132210A (en) 1978-03-31 1978-03-31 Production of decorative veneer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3822878A JPS54132210A (en) 1978-03-31 1978-03-31 Production of decorative veneer

Publications (2)

Publication Number Publication Date
JPS54132210A JPS54132210A (en) 1979-10-15
JPS6132964B2 true JPS6132964B2 (en) 1986-07-30

Family

ID=12519441

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3822878A Granted JPS54132210A (en) 1978-03-31 1978-03-31 Production of decorative veneer

Country Status (1)

Country Link
JP (1) JPS54132210A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56136310A (en) * 1980-03-29 1981-10-24 Matsushita Electric Works Ltd Manufacture of aggregate wood
JPS56169018A (en) * 1980-05-31 1981-12-25 Matsushita Electric Works Ltd Manufacture of artificial decorative veneer
JPS61103068U (en) * 1984-12-11 1986-07-01

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5857284A (en) * 1981-09-29 1983-04-05 日本パイオニクス株式会社 Panel heating laminate

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5857284A (en) * 1981-09-29 1983-04-05 日本パイオニクス株式会社 Panel heating laminate

Also Published As

Publication number Publication date
JPS54132210A (en) 1979-10-15

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