JPS61220808A - Manufacture of prepreg - Google Patents
Manufacture of prepregInfo
- Publication number
- JPS61220808A JPS61220808A JP60065761A JP6576185A JPS61220808A JP S61220808 A JPS61220808 A JP S61220808A JP 60065761 A JP60065761 A JP 60065761A JP 6576185 A JP6576185 A JP 6576185A JP S61220808 A JPS61220808 A JP S61220808A
- Authority
- JP
- Japan
- Prior art keywords
- resin matrix
- prepreg
- continuous fiber
- powder
- powdered
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
- B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、補強繊維に樹脂（マトリックス）を含浸さ
せた繊維強化プラスチックス（以下ＦＲＰという）の中
間材料、プリプレグを製造する方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for producing prepreg, an intermediate material for fiber reinforced plastics (hereinafter referred to as FRP) in which reinforcing fibers are impregnated with a resin (matrix).
近年、ＦＲＰに対する高性能化（例えば、高耐熱性、高
靭性、高耐蒸気性等）の要求が高まるにつれ、プリプレ
グにおける樹脂マトリックスの高粘度化及び溶媒に対す
る不溶化という傾向が強くなっている。In recent years, as demands for higher performance (for example, high heat resistance, high toughness, high steam resistance, etc.) for FRP have increased, there has been a strong tendency for the resin matrix in prepreg to have a higher viscosity and to be insolubilized in solvents.
従来、このような樹脂を用いてプリプレグを製造する場
合、樹脂をモノフィラメント化し、このモノフィラメン
トを補強繊維に混入して巻取った後、樹脂を溶融してプ
リプレグを製造している。Conventionally, when producing a prepreg using such a resin, the resin is made into a monofilament, the monofilament is mixed with reinforcing fibers and wound up, and then the resin is melted to produce the prepreg.
しかしながら、上記の方法においては、樹脂の均一分散
が困難であると共に、工数がかかり、また、樹脂の細線
長繊維化が難しく、断線し易く、作業性が悪いという問
題がある。However, in the above method, there are problems in that it is difficult to uniformly disperse the resin, it takes a lot of man-hours, it is difficult to make the resin into fine wires and long fibers, the wires are easily broken, and the workability is poor.
そこで、この発明は、上記の問題点を解決するプリプレ
グの製造方法を提供することを目的とする。Therefore, an object of the present invention is to provide a prepreg manufacturing method that solves the above problems.
この発明は、上記の問題点を解決するために、連続繊維
に予め粉体化した樹脂マトリックスを粉体塗装した後、
樹脂マトリックスの融点以上に昇温し、次いで離型紙と
共に巻取機に巻取るものである。In order to solve the above-mentioned problems, this invention powder coats continuous fibers with a resin matrix that has been powdered in advance.
The temperature is raised to above the melting point of the resin matrix, and then the resin matrix is wound up on a winding machine together with a release paper.
〔作用〕
この方法においては、樹脂マトリックスを粉体で補強繊
維に塗布するため、樹脂が補強繊維１こ均一に分散する
。また、塗布量の調節が可能であるため、ＦＲＰの樹脂
含有率を任意に調整することができる。さらに、補強繊
維には均一なテンションがかけられるので、繊維の引揃
えが良好であると共に、断線のおそれも少ない。また、
溶剤を使用しないので、作業環境がよい。[Function] In this method, the resin matrix is applied as a powder to the reinforcing fibers, so that the resin is uniformly dispersed in each reinforcing fiber. Furthermore, since the amount of coating can be adjusted, the resin content of FRP can be adjusted as desired. Furthermore, since uniform tension is applied to the reinforcing fibers, the fibers are well aligned and there is little risk of wire breakage. Also,
Since no solvent is used, the working environment is good.
以下、この発明の実施例を添付図面に基づいて説明する
。Embodiments of the present invention will be described below with reference to the accompanying drawings.
まず、ガラス繊維、炭素繊維等の連続繊維１を供給する
サプライ２から、連続繊維１を引き出して粉体塗装部３
を通過させる。粉体塗装部３では、予め粉体化した樹脂
マトリックス４を連続繊維１に向けて噴出させて連続繊
維１の表面に樹脂マトリックス４の粉体を付着させる。First, the continuous fibers 1 are drawn out from the supply 2 that supplies continuous fibers 1 such as glass fibers and carbon fibers, and the powder coating section 3
pass. In the powder coating section 3, the resin matrix 4, which has been powderized in advance, is ejected toward the continuous fibers 1, so that the powder of the resin matrix 4 is adhered to the surface of the continuous fibers 1.
この際、連続繊維１と樹脂マ） ＩＪラックスの粉体と
の密着をよくするためには、樹脂マトリックス４の粉体
を静電粉体にすることが好ましく、さらには炭素繊維を
連続繊維１として使用することが好ましい。次に、樹脂
マ） ＩＪラックスの粉体が付着された連続繊維１は、
ヒーター５で樹脂４を融解させながら、離型紙ボビンか
ら引出した離型紙６と共に、巻取機７に設置した巻取り
ボビン８に巻取られ、フィラメント状のプリプレグが形
成される。At this time, in order to improve the adhesion between the continuous fibers 1 and the powder of the resin matrix (IJ Lux), it is preferable to use electrostatic powder as the powder of the resin matrix 4. It is preferable to use it as Next, the continuous fiber 1 to which the powder of resin ma) IJ Lux was attached was
While the resin 4 is melted by the heater 5, it is wound together with the release paper 6 pulled out from the release paper bobbin onto a winding bobbin 8 installed in a winding machine 7, thereby forming a filament-like prepreg.
次に、この方法ｌζおいて、シート状のプリプレグを成
形する場合には、上記巻取機７に融解した樹脂が付着し
た連続繊維１を巻取る際に、トラバースして、即ち、巻
取りボビン８の軸に対して連続繊維１を平行に往復動さ
せて巻取りボビン８に連続繊維１を所望の肉厚に巻取り
、次いでこれを軸方向に切開けばシート状のプリプレグ
が形成される。Next, in this method lζ, when forming a sheet-like prepreg, when winding up the continuous fiber 1 to which the molten resin is attached to the winding machine 7, it is traversed, that is, the winding bobbin is A sheet-like prepreg is formed by reciprocating the continuous fiber 1 parallel to the axis of the winding bobbin 8 and winding the continuous fiber 1 to a desired thickness around the winding bobbin 8, and then cutting it in the axial direction. .
この方法において、使用される樹脂マ） ＩＪフックス
としては、常温で固体状の熱可塑性樹脂があり、特にＰ
ＥＥＫ（ポリエーテルエーテルケトン）のように良溶媒
がない場合にも使用可能である。In this method, the resin material (IJ hooks) used is a thermoplastic resin that is solid at room temperature, especially P.
It can also be used when there is no good solvent, such as EEK (polyetheretherketone).
この発明は、以上のごときものであるから、高性能のプ
リプレグ（高耐熱性、高靭性、高耐蒸気性）を製造する
ことができ、特にＰＥ’ＥＫをマトリックスとし、炭素
繊維を補強材としたプリプレグを製造することができる
という効果がある。Because this invention is as described above, it is possible to produce a high-performance prepreg (high heat resistance, high toughness, and high steam resistance), and in particular, PE'EK is used as a matrix and carbon fiber is used as a reinforcing material. This has the advantage that it is possible to produce a prepreg with a high temperature.
図面はこの発明の方法の工程を示す概略図である。
１・・・連続繊維、４・・・樹脂マトリックス、７・・
・巻取機。The drawings are schematic diagrams illustrating the steps of the method of the invention. 1... Continuous fiber, 4... Resin matrix, 7...
- Winding machine.
Claims (7)
体塗装した後、樹脂マトリックスの融点以上に昇温し、
次いで離型紙と共に巻取機に巻取るプリプレグの製造方
法。(1) After powder-coating a continuous fiber with a resin matrix that has been powdered in advance, the temperature is raised above the melting point of the resin matrix,
A method for producing prepreg that is then wound on a winding machine together with a release paper.
定の肉厚に形成した後、軸方向に切開くことを特徴とす
る特許請求の範囲第１項に記載のプリプレグの製造方法
。(2) The prepreg manufacturing method according to claim 1, wherein the prepreg is formed to a predetermined thickness while being traversed during winding on the winding machine, and then cut in the axial direction.
を特徴とする特許請求の範囲第１項又は第２項に記載の
プリプレグの製造方法。(3) The method for producing a prepreg according to claim 1 or 2, wherein the resin matrix is solid at room temperature.
を特徴とする特許請求の範囲第１項又は第２項に記載の
プリプレグの製造方法。(4) The prepreg manufacturing method according to claim 1 or 2, wherein the resin matrix is a thermoplastic resin.
トンであることを特徴とする特許請求の範囲第１項又は
第２項に記載のプリプレグの製造方法。(5) The method for producing a prepreg according to claim 1 or 2, wherein the resin matrix is polyetheretherketone.
とを特徴とする特許請求の範囲第１項又は第２項に記載
のプリプレグの製造方法。(6) The prepreg manufacturing method according to claim 1 or 2, wherein the powder of the resin matrix is an electrostatic powder.
特許請求の範囲第１項又は第２項に記載のプリプレグの
製造方法。(7) The prepreg manufacturing method according to claim 1 or 2, wherein the continuous fibers are carbon fibers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60065761A JPS61220808A (en) | 1985-03-27 | 1985-03-27 | Manufacture of prepreg |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60065761A JPS61220808A (en) | 1985-03-27 | 1985-03-27 | Manufacture of prepreg |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS61220808A true JPS61220808A (en) | 1986-10-01 |
Family
ID=13296332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60065761A Pending JPS61220808A (en) | 1985-03-27 | 1985-03-27 | Manufacture of prepreg |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61220808A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02214639A (en) * | 1989-02-14 | 1990-08-27 | Sekisui Chem Co Ltd | Manufacture of continuous composite molded material |
| JPH03158219A (en) * | 1989-11-16 | 1991-07-08 | Sekisui Chem Co Ltd | Manufacture of composite tube |
| KR101130336B1 (en) | 2010-01-26 | 2012-03-27 | 신용순 | Glass fiber incombustibility fabric and production apparatus thereof and manufacturing method thereof |
| CN103978696A (en) * | 2014-05-12 | 2014-08-13 | 东华大学 | Preparation technology of continuous functionalized carbon fiber enhanced thermoplastic resin base prepreg tape |
| JP2019518113A (en) * | 2016-08-18 | 2019-06-27 | 老虎表面技術新材料（蘇州）有限公司Ｔｉｇｅｒ Ｎｅｗ Ｓｕｒｆａｃｅ Ｍａｔｅｒｉａｌｓ （Ｓｕｚｈｏｕ） Ｃｏ．，Ｌｔｄ． | Sealing material for photovoltaic module and method of manufacturing the same |
| JP2020007650A (en) * | 2018-07-03 | 2020-01-16 | 株式会社三五 | Surface coated reinforced fiber, manufacturing method of the surface coated reinforced fiber, intermediate substrate, composite material and molded body containing the surface coated reinforced fiber and resin |
| US11267165B2 (en) | 2016-07-20 | 2022-03-08 | Manuel Torres Martinez | Method for treating fibres, installation for treating fibres and thus obtained tape made of treated fibres |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5985715A (en) * | 1982-07-28 | 1984-05-17 | インペリアル・ケミカル・インダストリ−ズ・パブリツク・リミテイド・カンパニ− | Manufacture of fiber reinforced polymer composition |
-
1985
- 1985-03-27 JP JP60065761A patent/JPS61220808A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5985715A (en) * | 1982-07-28 | 1984-05-17 | インペリアル・ケミカル・インダストリ−ズ・パブリツク・リミテイド・カンパニ− | Manufacture of fiber reinforced polymer composition |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02214639A (en) * | 1989-02-14 | 1990-08-27 | Sekisui Chem Co Ltd | Manufacture of continuous composite molded material |
| JPH03158219A (en) * | 1989-11-16 | 1991-07-08 | Sekisui Chem Co Ltd | Manufacture of composite tube |
| KR101130336B1 (en) | 2010-01-26 | 2012-03-27 | 신용순 | Glass fiber incombustibility fabric and production apparatus thereof and manufacturing method thereof |
| CN103978696A (en) * | 2014-05-12 | 2014-08-13 | 东华大学 | Preparation technology of continuous functionalized carbon fiber enhanced thermoplastic resin base prepreg tape |
| US11267165B2 (en) | 2016-07-20 | 2022-03-08 | Manuel Torres Martinez | Method for treating fibres, installation for treating fibres and thus obtained tape made of treated fibres |
| JP2019518113A (en) * | 2016-08-18 | 2019-06-27 | 老虎表面技術新材料（蘇州）有限公司Ｔｉｇｅｒ Ｎｅｗ Ｓｕｒｆａｃｅ Ｍａｔｅｒｉａｌｓ （Ｓｕｚｈｏｕ） Ｃｏ．，Ｌｔｄ． | Sealing material for photovoltaic module and method of manufacturing the same |
| JP2020007650A (en) * | 2018-07-03 | 2020-01-16 | 株式会社三五 | Surface coated reinforced fiber, manufacturing method of the surface coated reinforced fiber, intermediate substrate, composite material and molded body containing the surface coated reinforced fiber and resin |
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