JPS6072641A - Method for adjusting finely and cooling die - Google Patents

Method for adjusting finely and cooling die

Info

Publication number
JPS6072641A
JPS6072641A JP17779983A JP17779983A JPS6072641A JP S6072641 A JPS6072641 A JP S6072641A JP 17779983 A JP17779983 A JP 17779983A JP 17779983 A JP17779983 A JP 17779983A JP S6072641 A JPS6072641 A JP S6072641A
Authority
JP
Japan
Prior art keywords
cooling
water
mold
tank
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP17779983A
Other languages
Japanese (ja)
Other versions
JPS6328699B2 (en
Inventor
Hironori Kishida
博徳 岸田
Ikuo Suzuki
鈴木 育夫
Fumio Kawano
川野 文生
Yoshiyasu Sato
佐藤 嘉恭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP17779983A priority Critical patent/JPS6072641A/en
Publication of JPS6072641A publication Critical patent/JPS6072641A/en
Publication of JPS6328699B2 publication Critical patent/JPS6328699B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2218Cooling or heating equipment for dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/065Cooling or heating equipment for moulds

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

PURPOSE:To stabilize quality and to improve working efficiency by using water or oil and air for a cooling medium of dies and controlling the respective supply time so that the dies can be finely adjusted. CONSTITUTION:A piping 5 on a cooling inlet side is connected to one end of a cooling hole 4 provided to a die and a piping 6 on a cooling outlet side is connected to the other end. The piping 5 is branched from the midway and an air tank 7 is connected to one branch pipe 5a and at the same time the 1st selector valve 9 which is controlled to open or shut by a timer 8 is provided on the upstream side of the tank 7. A water or oil tank 11 is connected to the other branch pipe 5b and the 2nd selector valve 13 which is controlled to open or shut by a timer 12 is provided on the upstream side of the tank 11. Only the 1st valve 13 is then opened to supply only the water or oil to the cooling hole 4 of the die and thereafter the 1st and 2nd valves 9, 13 are simultaneously opened to supply water or a mixture of oil and air to the hole 4. Only the 1st valve 9 is then opened to supply the air.

Description

【発明の詳細な説明】 〔発明の利用分野〕 本発明は金型鋳造における金型微調整冷却方法に関する
ものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Application of the Invention] The present invention relates to a mold fine adjustment cooling method in mold casting.

〔従来技術〕[Prior art]

一般に、金型鋳造の金型冷却は、金型に冷却用の穴を穿
設し、その中に水又は油等を流して冷す内冷方法と、外
部より水等を吹き付は冷す外部冷却方法が採用されてお
り、金型温度の調整は水又は油の量を調整することによ
って行っていた。しかし、前者の内冷の方法では、調整
可能範囲が荒く、部品、型形状によっては過冷却に7x
j)使用できない場合が多く、そのため加熱によるかじ
り、割れ、内部欠陥等の発生が問題になっていた。一方
、後者の外部より吹き付ける冷却方法では、吹き付は時
間及び分割面に残った水を除去する時間がサイクルを延
長させ、また完全に除去できなかった水が表面欠陥、内
部欠陥となって品質を安定させることができないという
欠点があった。
Generally speaking, mold cooling for mold casting is done internally by drilling a cooling hole in the mold and pouring water or oil into it, or by spraying water or the like from the outside. An external cooling method was used, and the mold temperature was adjusted by adjusting the amount of water or oil. However, with the former internal cooling method, the adjustable range is rough, and depending on the part and mold shape, supercooling may exceed 7x.
j) In many cases, it could not be used, and as a result, the occurrence of galling, cracking, internal defects, etc. due to heating became a problem. On the other hand, in the latter cooling method, which sprays water from the outside, the spraying time and the time required to remove the water remaining on the split surface extend the cycle, and the water that cannot be completely removed becomes surface defects and internal defects, resulting in poor quality. The disadvantage is that it cannot be stabilized.

〔発明の目的〕[Purpose of the invention]

本発明の目的はと述した欠点に鑑みカされたもので、型
温の微調整を可能にし、品質の安定化及び稼動率の向上
を図るようにした金型微調整冷却方法を提供する如ある
SUMMARY OF THE INVENTION An object of the present invention was to provide a mold fine adjustment cooling method that enables fine adjustment of mold temperature, stabilizes quality, and improves operating rate. be.

〔発明の構成〕[Structure of the invention]

このような目的を達成するために、本発明は、金型に設
けられた冷却穴の一方の端部に冷却入側の配管を接続す
ると共に他方の端部に冷却出側の配管を接続し、前記冷
却入側の配管を途中から分岐させ、一方の分岐管に空気
タンクを接続すると共に該タンクの上流側にタイマーに
よシ開閉制御されるmlの切替パルプを設け、かつ他方
の分岐管に水又は油タンクを接続すると共に該タンクの
上流側鎖タイマーにより開閉制御される第2の切替パル
プを設けて成シ、まず、前記第2の切替パルプのみを開
弁して、前記金型の冷却穴に水又は油のみを供給した後
、前記第1の切替パルプ、第2の切替パルプを同時に開
弁して前記金型の冷却穴に水又は油と空気の混合体を供
給し、次に第1の切替パルプのみを開弁状態として前記
冷却穴に以下、図に示す実施例を用いて本発明の詳細な
説明する。
In order to achieve such an object, the present invention connects a cooling inlet pipe to one end of a cooling hole provided in a mold, and connects a cooling outlet pipe to the other end. , the piping on the cooling input side is branched in the middle, an air tank is connected to one branch pipe, and a ml switching pulp whose opening and closing are controlled by a timer is provided upstream of the tank, and the other branch pipe is connected to an air tank. A water or oil tank is connected to the tank, and a second switching pulp whose opening/closing is controlled by a chain timer on the upstream side of the tank is provided. First, only the second switching pulp is opened, and the mold After supplying only water or oil to the cooling holes of the mold, the first switching pulp and the second switching pulp are simultaneously opened to supply water or a mixture of oil and air to the cooling holes of the mold, Next, the present invention will be described in detail with reference to the embodiment shown in the drawings in which only the first switching pulp is placed in the cooling hole in an open state.

〔発明の実施例〕[Embodiments of the invention]

図は本発明に係る金型微調整冷却方法を説明するための
図で、同図如おいて符号1はキャビティで、金型を構成
する上型2と下型3にて造型されている。また、符号4
は下型3を冷却するだめの冷却穴で、該冷却穴4の一方
の開口端部側FC?″i冷却人側冷却管側が接続されて
おり、かつ冷却穴4の他方の開口端部側には冷却出側の
配管6が接続されている。また、前記冷却入側の配管5
は途中から分岐しており、一方の分岐配管5aKは空気
の元タンク7が接続されると共に、該元タンク7の上流
側VcV:r、タイマー8によって制御される切替パル
プ9が配設されており、更に該切替パルプ9の上流側に
は逆流防止のためのチェックパルプ10が配設されてい
る。また、他方の分岐配管5bKは水の元タンク11が
接続されていると共に該元タンク11の上流側KFiタ
イマー12により制御される切替パルプ13が配設され
ておシ、更に該切替パルプ13の上流側には逆流防止の
ためのチェックバルブ14が配設されている。
The figure is a diagram for explaining the mold fine adjustment cooling method according to the present invention. In the figure, reference numeral 1 denotes a cavity, which is formed by an upper mold 2 and a lower mold 3 that constitute the mold. Also, code 4
is a cooling hole for cooling the lower mold 3, and FC? is on one open end side of the cooling hole 4. "i cooling person side cooling pipe side is connected, and the cooling outlet side piping 6 is connected to the other open end side of the cooling hole 4. Also, the cooling input side piping 5
is branched from the middle, and one branch pipe 5aK is connected to a source tank 7 for air, and is provided with a switching pulp 9 controlled by VcV:r and a timer 8 on the upstream side of the source tank 7. Furthermore, a check pulp 10 is provided upstream of the switching pulp 9 to prevent backflow. Further, the other branch pipe 5bK is connected to a water source tank 11, and is also provided with a switching pulp 13 controlled by a KFi timer 12 on the upstream side of the source tank 11. A check valve 14 is provided on the upstream side to prevent backflow.

次に、金型微調整冷却方法の作動手順を説明する。まず
、タイマー12の作動によシ切替バルブ13を開き、前
記分岐配管5bから下型3の冷却穴4に水を流す。次に
、所定時間経過した後、タイマー8の作動によp切替バ
ルブ9を開き、前記術は、前記タイマー8及び12の作
動時間を調整することによって行っている。そして、タ
イマー12を止め、タイマー8を作動させれば、切替パ
ルプ13が閉弁、切替パルプ9が開弁状態となシこれに
よって、分岐配管5bから水のみが下型3の冷却穴4に
供給されることになるので、金型の急冷が可能となる。
Next, the operating procedure of the mold fine adjustment cooling method will be explained. First, the switching valve 13 is opened by operating the timer 12, and water is allowed to flow from the branch pipe 5b to the cooling hole 4 of the lower mold 3. Next, after a predetermined period of time has elapsed, the p-switching valve 9 is opened by the operation of the timer 8, and the above procedure is carried out by adjusting the operating times of the timers 8 and 12. Then, when the timer 12 is stopped and the timer 8 is activated, the switching pulp 13 is closed and the switching pulp 9 is opened.As a result, only water flows from the branch pipe 5b to the cooling hole 4 of the lower mold 3. Since it is supplied, the mold can be rapidly cooled.

また、タイマー8とタイマー12を同時作動させれば、
切替パルプ9、切替バルブ13共に開弁状態となシ、こ
れによって分岐配管5bから水が、また分岐配管5Cが
ら空気が送られ、合流部5Cで水と空気が混合された状
態で前記冷却穴4に供給され、このため金型の徐冷が可
能となる。更に、タイマー8を止め、タイマー12を作
動させれば、切替パルプ9が閉弁、切替パルプ13が開
弁状態となり、これによって分岐配管5aからのみ空気
が冷却穴4に供給されること[7る。これによって、該
冷却穴4内の水を除くことができ、冷却を所定温度で停
止することができる。なお、タイマー8及び12の作動
時間はキャビティ形状、冷却位置等を考慮し設定すれば
よい。
Also, if timer 8 and timer 12 are activated simultaneously,
Both the switching pulp 9 and the switching valve 13 are in an open state, whereby water is sent from the branch pipe 5b and air is sent from the branch pipe 5C, and the water and air are mixed at the confluence section 5C and then flow into the cooling hole. 4, thereby making it possible to slowly cool the mold. Further, when the timer 8 is stopped and the timer 12 is activated, the switching pulp 9 is closed and the switching pulp 13 is opened, so that air is supplied to the cooling hole 4 only from the branch pipe 5a [7] Ru. Thereby, water in the cooling hole 4 can be removed, and cooling can be stopped at a predetermined temperature. Note that the operating times of the timers 8 and 12 may be set in consideration of the cavity shape, cooling position, etc.

なお、上述した実施例では冷媒として水を用いた場合に
ついて説明したが、別に水に限定されるものではl〈油
であってもよいことはもちろんである0 〔発明の効果〕 以上説明したように本発明如係る金型微調整冷却方法に
よれば、金型の冷却のだめの媒体として水(油)、空気
、水(油)と空気の混合したものを使用し、それぞれを
時間制御することにより金型温度の微調整を可能にした
。これ罠よって、従来まで難かしかった金型の必要冷却
位置を容易に冷却でき、外部冷却等によるサイクル延長
がなくなり稼動率の向上を図れる。また、型温制御が十
分できることによって、品質の安定が確保でき、これに
よって不良率の低減が図れる。更には、従来まで過剰に
冷却し金型に大きな熱振幅を与えていたが、これを小さ
くできるので金型寿命も延長できるという種々の効果を
奏するものである。
In addition, in the above-mentioned embodiment, the case where water was used as the refrigerant was explained, but the refrigerant is not limited to water (of course, oil may also be used). [Effects of the Invention] As explained above, According to the mold fine adjustment cooling method according to the present invention, water (oil), air, or a mixture of water (oil) and air are used as the medium for cooling the mold, and each of them is time-controlled. This makes it possible to finely adjust the mold temperature. With this trap, it is possible to easily cool the required cooling position of the mold, which was difficult in the past, and the cycle lengthening due to external cooling etc. is eliminated, and the operating rate can be improved. Furthermore, by being able to adequately control the mold temperature, quality stability can be ensured, thereby reducing the defective rate. Furthermore, conventionally excessive cooling has given the mold a large thermal amplitude, but since this can be reduced, the life of the mold can be extended, which brings about various effects.

【図面の簡単な説明】[Brief explanation of the drawing]

図は本発明に係る金型微調整冷却方法、を説明するため
の図である。 2・・・上型、3・・・下型、4・・・冷却穴、5・・
・冷却入側の配管、5a・・分岐配管、5b・・・分岐
配管、6・・・冷却出側の配管、7・・・空気の元タン
ク、8・・・タイマー、9・・・切替バルブ、10・・
・チェックバルブ、11・・・水の元タンク、12・・
・タイマー、13・・切替バルブ、14・・・チェック
バルブ。
The figure is a diagram for explaining a mold fine adjustment cooling method according to the present invention. 2... Upper mold, 3... Lower mold, 4... Cooling hole, 5...
・Piping on the cooling inlet side, 5a... Branch piping, 5b... Branch piping, 6... Piping on the cooling outlet side, 7... Air source tank, 8... Timer, 9... Switching Valve, 10...
・Check valve, 11... Water source tank, 12...
・Timer, 13...Switching valve, 14...Check valve.

Claims (1)

【特許請求の範囲】[Claims] 金型に設けられた冷却穴の一方の端部に冷却入側の配管
を接続すると共に他方の端部に冷却出側の配管を接続し
、前記冷却入側の配管を途中から分岐させ、一方の分岐
管に空気タンクを接続すると共に該タンクの上流側にタ
イマーによシ開閉制御される第1の切替パルプを設け、
かつ他方の分岐管に水又は油タンクを接続すると共に該
タンクの上流側にタイマーにより開閉制御される第2の
切替パルプを設けて成り、まず、箭艷第2の切替バルブ
のみを開弁して、前記金型の冷却穴に水又は油のみを供
給した後、前記第1の切替バルブ、第2の切替バルブを
同時に開弁して前記金型の冷却穴に水又は油と空気の混
合体を供給し、次に第1の切替パルプのみを開弁状態と
して前記冷却穴に空気のみを供給するようにしたことを
特徴とする金型微調整冷却方法。
A cooling inlet pipe is connected to one end of the cooling hole provided in the mold, and a cooling outlet pipe is connected to the other end, and the cooling inlet pipe is branched from the middle, and one end is connected to the other end. An air tank is connected to the branch pipe of the air tank, and a first switching pulp whose opening and closing are controlled by a timer is provided on the upstream side of the tank.
A water or oil tank is connected to the other branch pipe, and a second switching valve whose opening and closing is controlled by a timer is provided upstream of the tank.First, only the second switching valve is opened. After supplying only water or oil to the cooling holes of the mold, the first switching valve and the second switching valve are simultaneously opened to supply a mixture of water or oil and air to the cooling holes of the mold. 1. A method for fine-adjusting a mold, characterized in that the first switching pulp is opened, and only air is supplied to the cooling holes.
JP17779983A 1983-09-26 1983-09-26 Method for adjusting finely and cooling die Granted JPS6072641A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17779983A JPS6072641A (en) 1983-09-26 1983-09-26 Method for adjusting finely and cooling die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17779983A JPS6072641A (en) 1983-09-26 1983-09-26 Method for adjusting finely and cooling die

Publications (2)

Publication Number Publication Date
JPS6072641A true JPS6072641A (en) 1985-04-24
JPS6328699B2 JPS6328699B2 (en) 1988-06-09

Family

ID=16037288

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17779983A Granted JPS6072641A (en) 1983-09-26 1983-09-26 Method for adjusting finely and cooling die

Country Status (1)

Country Link
JP (1) JPS6072641A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4785871A (en) * 1985-12-18 1988-11-22 Kubota Ltd. Manufacturing method for hollow cast product with bottom
US6827323B2 (en) 2000-09-25 2004-12-07 J.F.T. Co., Ltd. Mold cooling device
IT202100021833A1 (en) * 2021-08-12 2023-02-12 Unifond S R L Mold for the production of metal parts by casting a molten metal material and methods of coating and using this mold

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7151135B2 (en) * 2018-04-02 2022-10-12 株式会社デンソー Mold cooling device and mold cooling method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4785871A (en) * 1985-12-18 1988-11-22 Kubota Ltd. Manufacturing method for hollow cast product with bottom
US6827323B2 (en) 2000-09-25 2004-12-07 J.F.T. Co., Ltd. Mold cooling device
IT202100021833A1 (en) * 2021-08-12 2023-02-12 Unifond S R L Mold for the production of metal parts by casting a molten metal material and methods of coating and using this mold

Also Published As

Publication number Publication date
JPS6328699B2 (en) 1988-06-09

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