JPS6044042A - Preparation of catalyst for preparing methacrylic acid - Google Patents

Preparation of catalyst for preparing methacrylic acid

Info

Publication number
JPS6044042A
JPS6044042A JP58152521A JP15252183A JPS6044042A JP S6044042 A JPS6044042 A JP S6044042A JP 58152521 A JP58152521 A JP 58152521A JP 15252183 A JP15252183 A JP 15252183A JP S6044042 A JPS6044042 A JP S6044042A
Authority
JP
Japan
Prior art keywords
catalyst
methacrylic acid
acid
ammonium molybdate
pyridine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP58152521A
Other languages
Japanese (ja)
Other versions
JPH052374B2 (en
Inventor
Kyoji Odan
恭二 大段
Mikio Hidaka
幹雄 日高
Shuji Yamada
修二 山田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP58152521A priority Critical patent/JPS6044042A/en
Publication of JPS6044042A publication Critical patent/JPS6044042A/en
Publication of JPH052374B2 publication Critical patent/JPH052374B2/ja
Granted legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Landscapes

  • Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

PURPOSE:To obtain a catalyst enhanced in the yield of methacrylic acid, by dissolving ammonium molybdate in water along with a catalytic component, and adding pyridine and nitric acid to the resulting solution while concentrating and drying the obtained mixture before heat treatment. CONSTITUTION:Ammonium molybdate is dissolved in water and a compound containing a catalytic element such as phosphoric acid or copper sulfate is mixed therein. Pyridine and nitric acid are added to the resulting solution, mixed under stirring, aged and, thereafter, concn. or drying is performed. The obtained residue is heat treated at 100-400 deg.C under an air atmosphere and molded into a pellet to obtain a heteropolyacid type catalyst. This catalyst enhances the reaction rate of methacrolein and that of methacrylic acid at a relatively low reaction temp. within a short contact time and make catalytic activity durable over a long period of time.

Description

【発明の詳細な説明】 この発明は、メタクリル酸を高い収率で製造することが
できるリン、モリブデン、銅およびヒ素を触媒成分元素
として含有するヘテロポリ酸系のメタクリル酸製造用触
媒の新規製法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a novel method for producing a heteropolyacid-based catalyst for producing methacrylic acid containing phosphorus, molybdenum, copper, and arsenic as catalyst component elements, which can produce methacrylic acid in high yield. It is something.

リン、モリブデン、銅およびヒ素を触媒成分元素として
含有するヘテロポリ酸系触媒の存在下にメタクロレイン
を分子状酸素と高温気相で反応させてメタクリル酸を製
造する方法は、すでに知られており、ヘテロポリ酸系触
媒は、一般に触媒成分元素を含有する化合物2例えば酸
化物やリン酸塩など適当な化合物を出発片オ」とし、必
要に応じて担体を加え、これらを水などの存在下に混合
し。
A method for producing methacrylic acid by reacting methacrolein with molecular oxygen in a high-temperature gas phase in the presence of a heteropolyacid catalyst containing phosphorus, molybdenum, copper, and arsenic as catalyst component elements is already known. Heteropolyacid catalysts are generally produced by starting with a compound containing the catalyst component elements, such as an oxide or a phosphate, adding a carrier if necessary, and mixing these in the presence of water. death.

溶液状またはスラリー状にいこれを乾燥、一般には蒸発
乾固し、成形あるいは成形せずに、必要に応じて焼成す
ることによって製造されている(特開昭53−5011
6号公報=USP4110369 。
It is produced by drying the liquid or slurry, generally evaporating it to dryness, and baking it as necessary without shaping or molding (Japanese Patent Application Laid-Open No. 53-5011).
Publication No. 6 = USP4110369.

特開昭53−51194号公報、特開昭50−4181
1号公報など)。
JP-A-53-51194, JP-A-50-4181
Publication No. 1, etc.).

また一般にリンおよびモリブデンを含むヘテロポリ酸(
またはその塩)は、骨格構造としてケギン構造をとり、
その骨格の周りはプロトンまたはカチオン、および結晶
水によってかこまねていると云われており、ヘテロポリ
酸の結晶水は0〜30分子の範囲にある。
It also commonly contains phosphorus and molybdenum (
or its salt) has a Keggin structure as its skeletal structure,
It is said that the skeleton is surrounded by protons or cations and water of crystallization, and the water of crystallization of heteropolyacids ranges from 0 to 30 molecules.

この発明者らは、リン、モリブデン、銅およびヒ素を触
媒成分として含有するヘテロポリ酸系触媒によるメタク
リル酸の製造について鋭意研究を行外っだ結果、触媒の
製法を改良することによって、従来のへテロポリ酸系触
媒の製法で得られた触媒を使用した場合よりもメタクリ
ル酸の収率を高めうることができることを知り、この発
明に到った。
The inventors conducted intensive research on the production of methacrylic acid using a heteropolyacid catalyst containing phosphorus, molybdenum, copper, and arsenic as catalyst components, and as a result, they succeeded in improving the production method of the catalyst. The present invention was based on the discovery that the yield of methacrylic acid can be increased compared to when a catalyst obtained by a method for producing a telopolyacid catalyst is used.

この発明は、メタクロレインを触媒の存在下に分子状酸
素と高温気相で反応させてメタクリル酸を製造するため
に用いるリン、モリブデン、銅およびヒ素を触媒成分元
素として含有するヘテロポリ酸系のメタクリル酸製造用
触媒を製造する方法において、モリブデン酸アンモニウ
ムおよび他の触媒成分元素を含有する化合物を水の存在
下に混合し、1(1られる溶液またはスラリーにピリジ
ンおよび硝酸を加えて濃縮または乾燥し、濃縮物または
乾燥物を100〜400’Cの温度で熱処理することを
特徴とするメタクリル酸製造用触媒の製法に関するもの
である。
This invention relates to a heteropolyacid-based methacrylic acid containing phosphorus, molybdenum, copper, and arsenic as catalyst component elements, which is used to produce methacrylic acid by reacting methacrolein with molecular oxygen in the presence of a catalyst in a high-temperature gas phase. In a method for producing a catalyst for acid production, compounds containing ammonium molybdate and other catalyst component elements are mixed in the presence of water, pyridine and nitric acid are added to the resulting solution or slurry, and the mixture is concentrated or dried. , relates to a method for producing a catalyst for producing methacrylic acid, which comprises heat-treating a concentrate or a dried product at a temperature of 100 to 400'C.

この発明は、リン、モリブデン、銅およびヒ素 ′を触
媒成分元素として含有するヘテロポリ酸系のメタクリル
酸製造用触媒の製造に有効であり、リン、モリブデン、
銅およびヒ素のほかに従来この種の触媒系に加えられて
いるタングステン、鉄。
This invention is effective for producing a heteropolyacid-based catalyst for producing methacrylic acid containing phosphorus, molybdenum, copper, and arsenic as catalyst component elements.
In addition to copper and arsenic, tungsten and iron are traditionally added to this type of catalyst system.

ビスマス、アンチモン、コバルト、亜鉛、ジルコニウム
、カルシウム、クロム、ホウ素、スズ、チタン、パラジ
ウム、タンタル、セリウム、バナジウム、マグネシウム
、銀、アルミニウム、カワラムなどの触媒成分元素を含
むメタクリル酸製造用触媒の製造に適用でき、なかでも
この発明を次の一般組成式。
For the production of catalysts for the production of methacrylic acid containing catalyst component elements such as bismuth, antimony, cobalt, zinc, zirconium, calcium, chromium, boron, tin, titanium, palladium, tantalum, cerium, vanadium, magnesium, silver, aluminum, and kawaram. Among others, this invention can be applied to the following general composition formula.

Mo12 Pa 0u1) As(! XdO(3〔式
中、 Moはモリブデン、Pはリン、 Cuは銅。
Mo12 Pa 0u1) As(!

As Id、ヒ素、xはタングステン、鉄、ビスマス。As Id, arsenic, x is tungsten, iron, bismuth.

アンチモノ、コバルト、亜鉛、ホウ素、クロム。antimono, cobalt, zinc, boron, chromium.

ジルコニウム、バナジウム、チタンおよびスズよりなる
群から選択された1種以上の元素、および0は酸素を示
し、添字のa −eは原子数を示し。
One or more elements selected from the group consisting of zirconium, vanadium, titanium, and tin, and 0 represents oxygen, and the subscripts a to e represent the number of atoms.

MOの原子数を12とすると、a−0,9〜2.好まし
くは1〜1゜6.b、=0.005〜3.好ましくは0
.01〜1.c=0.01〜2.好ましくは0.1〜1
.5.d、=0〜2.好ましくは0.001〜1゜θは
前記各成分の原子価によって定まる値である。〕で表わ
されるメタクリル酸製造用触媒の製造に適用すると、(
1)比較的に低い反応温度で、(2)短い接触時間で、
(3)メタクリル酸を長期にわたって著しく高い収率で
製造することができる触媒が得られる。
When the number of atoms of MO is 12, a-0.9 to 2. Preferably 1-1°6. b, =0.005-3. Preferably 0
.. 01-1. c=0.01~2. Preferably 0.1-1
.. 5. d,=0-2. Preferably, 0.001 to 1° θ is a value determined by the valence of each component. ] When applied to the production of a catalyst for the production of methacrylic acid, (
1) relatively low reaction temperatures; (2) short contact times;
(3) A catalyst is obtained that allows methacrylic acid to be produced over a long period of time in a significantly high yield.

この発明においては、モリブデン源としてモリブデン酸
アンモニウムを使用する必要がある。モリブデン源をモ
リブデン酸アンモニウム以外のモリブデンを含有する化
合物1例えば酸化モリブデン、モリブデン酸などを使用
した場合は、安定なリンモリブデン酸化合物を生成する
のに長時間を要j〜、充分な触媒性能を示す触媒を得る
のが困難である。
In this invention, it is necessary to use ammonium molybdate as the source of molybdenum. When a molybdenum-containing compound other than ammonium molybdate (1), such as molybdenum oxide or molybdic acid, is used as the molybdenum source, it takes a long time to produce a stable phosphomolybdic acid compound, and sufficient catalytic performance is required. It is difficult to obtain the catalyst shown.

この発明で使用するモリブデン源のモリブデン酸アンモ
ニウムは2例えば(NH4)6Mo7024・4H20
の化学式で示されるものが好適であるが、これ以外のも
のを使用することもできる。
The molybdenum source used in this invention, ammonium molybdate, is 2, for example (NH4)6Mo7024.4H20.
Those represented by the chemical formula are preferred, but others can also be used.

この発明においては、まずモリブデン酸アンモニウムお
よび他の触媒成分元素を含有する化合物を水の存在下に
混合して溶液またはスラリーを調製する。他の触媒成分
元素を含有する化合物の代表的なものとしては、リン酸
、ヒ酸、酸化ヒ素。
In this invention, first, a solution or slurry is prepared by mixing a compound containing ammonium molybdate and other catalyst component elements in the presence of water. Typical compounds containing other catalytic elements include phosphoric acid, arsenic acid, and arsenic oxide.

酸化銅などをはじめ、そのほかの触媒成分元素の酸化物
、水酸化物、炭酸塩などを挙げることができる。
Examples include copper oxide, as well as oxides, hydroxides, and carbonates of other catalyst component elements.

モリブデン酸アンモニウムをはじめ、触媒成分元素を含
有する化合物を水の存在下に混合するにあたっての混合
順序は特に制限されないが、できればモリブデン酸アン
モニウムを最初に溶解させ。
The order of mixing ammonium molybdate and other compounds containing catalyst component elements in the presence of water is not particularly limited, but if possible, ammonium molybdate is dissolved first.

次いで他の触媒成分元素を含有する化合物を混合するの
が望ましい。
It is then desirable to mix compounds containing other catalyst component elements.

この発明においては、混合後、得られる溶液またはスラ
リーにピリジンと硝酸を加えて攪拌下に20〜100°
C好ましくは30〜80°Cの温度でろ時間以上、好1
しくけ5〜60時間混合溶液またはスラリーを熟成させ
るのが好適である。熟成させることによって、熟成させ
ない場合よりもさらに高いメタクリル酸収率を示す触媒
が得られる。
In this invention, after mixing, pyridine and nitric acid are added to the resulting solution or slurry and heated at 20 to 100° while stirring.
C Preferably at a temperature of 30 to 80°C for a period of time or more, preferably 1
It is preferable to age the mixed solution or slurry for 5 to 60 hours. By aging, a catalyst is obtained which exhibits a higher yield of methacrylic acid than without aging.

熟成させることによってメタクリル酸収率が高められる
原因は十分明らかではないが、ヘテロポリ酸の結晶構造
に変化が生じ、他の触媒成分元素を含んだ新しいヘテロ
ポリ酸が形成されるためではないかと推考される。
The reason why the yield of methacrylic acid is increased by aging is not fully clear, but it is thought that the crystal structure of the heteropolyacid changes and a new heteropolyacid containing other catalyst components is formed. Ru.

またこの発明においては、上記混合溶液またはスラリー
に、ピリジンおよび硝酸を添加すると。
Moreover, in this invention, when pyridine and nitric acid are added to the above mixed solution or slurry.

リンモリブデン酸の塩が完成し、高い活性を示す構造を
J)え、しかも触媒の再現性が改善され、触媒性能も向
−ヒする。ピリジンおよび硝酸は、熱処理によって得ら
れる触媒に対してピリジンが0.01〜1.0重JA′
係、好1しくけ0.15〜0.9重量%になるような計
で、1だ硝酸は0.01〜1.0重量%、好ましくは0
.15〜0.9重量%になるような量で使用Vるのが適
当である。ピリジンおよび硝酸の使用量が多すぎても棟
だ少なすぎてもメタクリル酸収率が低くなる。使用する
硝酸の濃度は特に制限されないが、一般には濃度が10
0重量%上、好ましくは300重量%上のものが適当で
ある。
The phosphomolybdic acid salt has been completed and has a structure exhibiting high activity, and the reproducibility of the catalyst is improved, and the catalytic performance is also improved. Pyridine and nitric acid contain 0.01 to 1.0 weight JA' of pyridine to the catalyst obtained by heat treatment.
The amount of nitric acid is preferably 0.01 to 1.0% by weight, preferably 0.15 to 0.9% by weight.
.. It is appropriate to use an amount of 15 to 0.9% by weight. If the amounts of pyridine and nitric acid used are too large or too small, the yield of methacrylic acid will be low. The concentration of nitric acid used is not particularly limited, but generally the concentration is 10
Above 0% by weight, preferably above 300% by weight are suitable.

この発明においては、モリブデン酸アンモニウムおよび
他の触媒成分元素を含有する化合物を水の存在下に混合
し、得られる溶液またはスラリーにピリジンおよび硝酸
を加えて濃縮または乾燥して濃縮物または乾燥物を得る
にあたっては1例えばロータリーエバポレーターで濃縮
する方法、蒸発乾固法、噴霧乾燥法などを採用するのが
便利である。濃縮物または乾燥物は、これを成形あるい
は成形せずに、100〜300°C2好ましくは160
〜250°Cの温度で熱処理する。
In this invention, compounds containing ammonium molybdate and other catalyst component elements are mixed in the presence of water, pyridine and nitric acid are added to the resulting solution or slurry, and concentrated or dried to obtain a concentrate or dry product. In order to obtain it, it is convenient to employ methods such as concentration using a rotary evaporator, evaporation to dryness, and spray drying. Concentrates or dried products are heated at 100 to 300°C, preferably at 160°C, with or without shaping.
Heat treatment at a temperature of ~250°C.

この発明において、熱処理は前記温度で行なう必要があ
るが、熱処理を効果的に行なうためには濃縮物または乾
燥物を、あらかじめioo〜400°Cに加熱された加
熱器中で急激に熱処理するのが望ましい。熱処理時間は
、一般には1時間具−ヒ。
In this invention, it is necessary to carry out the heat treatment at the above-mentioned temperature, but in order to carry out the heat treatment effectively, it is necessary to heat the concentrate or dried product rapidly in a heater preheated to io~400°C. is desirable. The heat treatment time is generally 1 hour.

さらには1〜20時間が適当であり、熱処理は一般には
酸素含有ガス、例えば空気雰囲気下に行なうのが適当で
ある。
Furthermore, 1 to 20 hours is appropriate, and the heat treatment is generally carried out under an atmosphere of an oxygen-containing gas, such as air.

熱処理することによって、従来の製法で製造されたリン
、モリブデン、銅およびヒ素を触媒成分元素として含有
するヘテロポリ酸系の触媒による場合よりも高いメタク
リル酸収率を示す目的とする触媒が得られる。メタクリ
ル酸収率が向上する原因は十分明らかではないが、ヘテ
ロポリ酸の結晶構造に変化が生じ、これが触媒活性を一
段と高めていると思われる。
By heat treatment, it is possible to obtain a target catalyst that exhibits a higher yield of methacrylic acid than a heteropolyacid-based catalyst containing phosphorus, molybdenum, copper, and arsenic as catalyst component elements produced by a conventional method. Although the reason for the improvement in methacrylic acid yield is not fully clear, it is thought that a change occurs in the crystal structure of the heteropolyacid, which further increases the catalytic activity.

この発明によって得られる触媒中の各触媒成分元素は、
リンモリブデン酸のピリジン塩およびアンモニウム塩な
とのへテロポリ酸塩およびそれらの銅塩の混合物をはじ
め、複数の触媒成分元素が酸素とともに結合した複合酸
化物、各触媒成分元素単独の酸化物などの混合物として
存在している3この発明においては、触媒製造時に相体
を加えて目的とする触媒を製造しても差支えない。また
この発明によって得られた触媒をメタクリル酸の製造に
使用する際に担体と一緒に使用しても差支えない。
Each catalyst component element in the catalyst obtained by this invention is
In addition to heteropolyacid salts of phosphomolybdic acid such as pyridine salts and ammonium salts, and mixtures of their copper salts, composite oxides in which multiple catalyst component elements are combined with oxygen, and oxides of each catalyst component element alone, etc. In the present invention, the desired catalyst may be produced by adding a phase during catalyst production. Furthermore, when the catalyst obtained according to the present invention is used in the production of methacrylic acid, it may be used together with a carrier.

担体としては、従来アクリル酸、メタクリル酸などの製
造用触媒の担体として公知のものがいずれも使用でき1
例えばけいそう土、アルミナ、シリカ、シリカゾル、シ
リコンカーバイド、グラファイトなどを挙げることがで
きる。
As the carrier, any of those conventionally known as carriers for catalysts for producing acrylic acid, methacrylic acid, etc. can be used.
Examples include diatomaceous earth, alumina, silica, silica sol, silicon carbide, and graphite.

この発明によって得られた触媒の存在下にメタクロレイ
ンを分子状酸素と高温気相で反応させてメタクリル酸を
製造するにあたり2反応に使用する分子状酸素としては
、純酸素ガスでもよいが。
When producing methacrylic acid by reacting methacrolein with molecular oxygen in the high temperature gas phase in the presence of the catalyst obtained according to the present invention, pure oxygen gas may be used as the molecular oxygen used in the two reactions.

特に高純度である必要もないので、一般には空気を使用
するのが経済的で便利である。また反応においては分子
状酸素およびメタクロレインとともに希釈ガスを使用す
るのがよい。希釈ガスとしてはこの反応に悪影響を及ぼ
さないもの2例えば窒素ガス、炭酸ガス、水蒸気などが
使用でき、なかでも水蒸気はメタクリル酸の選択率を向
上させる作用があるだけでなく、触媒活性を持続させる
作用があるので、水蒸気を存在させて反応を行なうのが
よい。
It is generally economical and convenient to use air since it does not need to be particularly pure. Further, in the reaction, it is preferable to use a diluent gas together with molecular oxygen and methacrolein. As the diluent gas, it is possible to use gases that do not have a negative effect on this reaction, such as nitrogen gas, carbon dioxide gas, water vapor, etc. Among them, water vapor not only has the effect of improving the selectivity of methacrylic acid, but also maintains the catalytic activity. Because of this effect, it is best to carry out the reaction in the presence of water vapor.

また反応に使用するメタクロレインとしても分子状酸素
と同様に特に高純度である必要はなく。
Also, like molecular oxygen, methacrolein used in the reaction does not need to be of particularly high purity.

例えばイソブチレンの酸化反応によって得られたものを
その丑ま使用してもよい。
For example, those obtained by oxidation reaction of isobutylene may be used as is.

この発明によって得られた触媒は、流動床、移動床2固
定床反応器などいずれの反応器でも使用できるが、この
発明で得られた触媒は、比較的低い反応温度、短い接触
時間でメタクロレインの反応率およびメタクリル酸の選
択率が高く、長期間にわたって触媒活性を持続させるこ
とができるという利点があるので、一般には固定床反応
器で使用するのが有利である。
The catalyst obtained by this invention can be used in any reactor such as a fluidized bed reactor, a moving bed 2 fixed bed reactor, etc., but the catalyst obtained by this invention can be used at a relatively low reaction temperature and a short contact time. It is generally advantageous to use a fixed bed reactor because it has the advantages of high reaction rate and high selectivity to methacrylic acid, and the ability to maintain catalytic activity over a long period of time.

捷だ反応は、常圧、加圧、減圧下などいずれで行なって
もよいが、一般には常圧で行なうのが便利である。また
反応温度は200〜400°C2好ましくは250〜3
50°C2特に260〜320°Cが好適である。また
接触時間は0.1〜10秒。
The straining reaction may be carried out under normal pressure, increased pressure, reduced pressure, etc., but it is generally convenient to carry out the reaction under normal pressure. The reaction temperature is 200-400°C, preferably 250-30°C.
50°C2, especially 260-320°C is suitable. Further, the contact time is 0.1 to 10 seconds.

好捷しくけ0.5〜5秒が適当である。反応にはメタク
ロレインおよび分子状酸素、一般には空気に。
A suitable time is 0.5 to 5 seconds. The reaction involves methacrolein and molecular oxygen, generally air.

さらに水蒸気を加えた混合ガスを使用するのが好適であ
り、混合ガスの組成はメタクロレイン1モルに対して2
分子状酸素が0.5〜7モル、好1しくは1〜5モルで
、水蒸気が005〜30モル、好ましくは1〜10モル
であることが好適である。
It is preferable to use a mixed gas to which water vapor is further added, and the composition of the mixed gas is 2 to 1 mole of methacrolein.
It is suitable that the molecular oxygen is 0.5 to 7 mol, preferably 1 to 5 mol, and the water vapor is 0.5 to 30 mol, preferably 1 to 10 mol.

また生成した目的生成物であるメタクリル酸の回収には
、従来一般に知られた方法5例えば凝縮。
In addition, methacrylic acid, which is the desired product, can be recovered by conventionally known methods such as condensation.

溶剤抽出などの方法が適用される。Methods such as solvent extraction are applied.

次に実施例および比較例を示す。例中の反応率(係)2
選択率(チ)および収率(φ)は次の定義に従う。
Next, Examples and Comparative Examples will be shown. Reaction rate (person) 2 in the example
Selectivity (chi) and yield (φ) follow the following definitions.

実施例1 〔触媒の製造〕 モリブデン酸アンモニウムC(NH4)sMOr 02
4・4 H20)226.57を50°Cの水450m
#に溶解させた。
Example 1 [Production of catalyst] Ammonium molybdate C(NH4)sMOr 02
4.4 H20) 226.57 in 450m of water at 50°C
It was dissolved in #.

これに85チリン酸[H3PO4〕11.96グ、60
乃ヒ酸CH3AS04〕22.3q?+硝酸鋼(C!u
(NO3)2・ろH20’l 2.51 fを水10扉
eに溶解させた溶液、ピリジン〔C5H5N′ll乙0
1および60係硝酸90m1!を順次加えて混合し、5
0°Cで20時間攪拌下に熟成させた。
To this, 85 tyrinic acid [H3PO4] 11.96 g, 60
Arsenic acid CH3AS04] 22.3q? + Nitric acid steel (C!u
(NO3) 2・filtration H20'l 2.51 f solution dissolved in water 10 door e, pyridine [C5H5N'll Otsu0
1 and 60 nitric acid 90ml! Add and mix sequentially, 5
The mixture was aged at 0°C for 20 hours with stirring.

次いで、このスラリーを130°Cに保持したオイルバ
ス−にで蒸発乾固し、乾固物を200°Cにイ呆持した
加熱器に投入して18時間、空気雰囲気下に熱処理した
後、グラファイト2重量係をカロえて5 mm l X
 5 HIB Hのペレットに成形し、モリフ゛デン:
リン:銅:ヒ素の原子比が12 : 1 : 0.1 
: 0.6の触媒を得た。
Next, this slurry was evaporated to dryness in an oil bath kept at 130°C, and the dried product was put into a heater kept at 200°C and heat-treated in an air atmosphere for 18 hours. Add graphite 2 weight to 5 mm l
5 Molded into HIB H pellets, molybdenum:
The atomic ratio of phosphorus: copper: arsenic is 12: 1: 0.1
: A catalyst of 0.6 was obtained.

〔メタクリル酸の製造〕[Manufacture of methacrylic acid]

上記触媒9.3me(9,Of/ )を内径8 tta
n lのガラス製U字型反応管に充填し、これに容量で
メタクロレイン4係、酸素1o%、水蒸気30チおよび
窒素56係の混合ガスを400 ml / minの流
量で流し9反応温度290°Cで接触反応を1時間行な
った。その時の接触時間は1.4秒である。
The above catalyst 9.3me (9, Of/ ) has an inner diameter of 8 tta
A mixed gas of 4 parts of methacrolein, 1% of oxygen, 30 parts of water vapor, and 56 parts of nitrogen was poured into it at a flow rate of 400 ml/min, and the reaction temperature was 290. The contact reaction was carried out for 1 hour at °C. The contact time at that time was 1.4 seconds.

接触反応の結果は第1表に示す。The results of the contact reaction are shown in Table 1.

比較例1 ピリジンおよび硝酸を加えなかったほかは、実施例1と
同様にして触媒を製造し、実施例1と同様の反応条件で
接触反応を行なった。
Comparative Example 1 A catalyst was produced in the same manner as in Example 1, except that pyridine and nitric acid were not added, and a catalytic reaction was carried out under the same reaction conditions as in Example 1.

接触反応の結果は第1表に示す。The results of the contact reaction are shown in Table 1.

比較例2 実施例1のモリブデン酸アンモニウムのかわりに、三酸
化モリブデン(MOO3)を使用したほかは。
Comparative Example 2 Example 1 except that molybdenum trioxide (MOO3) was used instead of ammonium molybdate.

実施例1と同様にして触媒を製造し、実施例1と同様の
反応条件で接触反応を行なった。
A catalyst was produced in the same manner as in Example 1, and a catalytic reaction was carried out under the same reaction conditions as in Example 1.

接触反応の結果は第1表に示す。The results of the contact reaction are shown in Table 1.

第 1 表 (14) 実施例2 〔触媒の製造〕 モリブデン酸アンモニウム[(NH4)sMO702c
4H+0:)223.3yを50゛Cの水440m1に
溶解させた。
Table 1 (14) Example 2 [Production of catalyst] Ammonium molybdate [(NH4)sMO702c
4H+0:)223.3y was dissolved in 440 ml of water at 50°C.

これに85係リン酸[H3AO4] 12.15 g+
 60 ’%ヒ酸[H3AsO4] 22.759 +
硝酸銅5.09 fを水20meに溶解させたもの、三
酸化アンチモン1.5B69. ピリジン29.6 ’
jおよび60係硝酸89m13を順次加えて混合し、攪
拌下に60′cで15時間熟成させた。
Add to this 12.15 g of 85th phosphoric acid [H3AO4]
60'% arsenic acid [H3AsO4] 22.759 +
Copper nitrate 5.09 f dissolved in water 20 me, antimony trioxide 1.5 B69. Pyridine 29.6'
and 89 ml of 60% nitric acid were sequentially added and mixed, and the mixture was aged at 60'C for 15 hours with stirring.

次いでこのスラリーを130’Cに保持したオイルバス
上で蒸発乾固し、乾固物を200’Cに保持した加熱器
に投入して、18時間空気雰囲気下に熱処理した後、グ
ラファイト2重量係を加えて5重1ml×5tnmHの
ベレットに成形し、モリブデンニリン:銅:ヒ素:アン
チモンの原子比が12:1:0.2 : 0.6 : 
0.1の触媒を得た。
Next, this slurry was evaporated to dryness on an oil bath kept at 130'C, and the dried product was put into a heater kept at 200'C and heat-treated in an air atmosphere for 18 hours. was added and formed into a 5-layer pellet of 1 ml x 5 tnmH, and the atomic ratio of molybdenum-niline: copper: arsenic: antimony was 12:1:0.2:0.6:
A catalyst of 0.1 was obtained.

〔メタクリル酸の製造〕[Manufacture of methacrylic acid]

上記触媒を使用し、実施例1と同様の反応条件で接触反
応を行なった。
A catalytic reaction was carried out under the same reaction conditions as in Example 1 using the above catalyst.

接触反応の結果は第2表に示す。The results of the contact reaction are shown in Table 2.

実施例6〜6 実施例2と同様の触媒製造法で触媒成分元素が第2表に
記載の原子比になるようにかえたほかは。
Examples 6 to 6 The catalyst manufacturing method was the same as in Example 2, except that the catalyst component elements were changed to have the atomic ratios listed in Table 2.

実施例2と同様にして触媒を製造し、実施例1と同様の
反応条件で接触反応を行なった。なお触媒製造の出発原
料として実施例2に記載の原料のほかに、クロム源とし
て硝酸クロム[ar(NO3)a・9I(20:)。
A catalyst was produced in the same manner as in Example 2, and a catalytic reaction was carried out under the same reaction conditions as in Example 1. In addition to the raw materials described in Example 2 as starting materials for catalyst production, chromium nitrate [ar(NO3)a.9I(20:)] was used as a chromium source.

ホウ素源としてホウ酸[HsBOa)を使用した。接触
反応の結果は第2表に示す。
Boric acid [HsBOa] was used as the boron source. The results of the contact reaction are shown in Table 2.

Claims (1)

【特許請求の範囲】[Claims] メタクロレインを触媒の存在下に分子状酸素と高温気相
で反応させてメタクリル酸を製造するために用いるリン
、モリブデン、銅およびヒ素を触媒成分元素として含有
するヘテロポリ酸系のメタクリル酸製造用触媒を製造す
る方法において、モリブデン酸アンモニウムおよび他の
触媒成分元素を含有する化合物を水の存在下に混合し、
得られる溶液またはスラリーにピリジンおよび硝酸を加
えて濃縮または乾燥1〜.濃縮物または乾燥物を100
〜400°Cの温度で熱処理することを特徴とするメタ
クリル酸製造用触媒の製法。
A heteropolyacid-based catalyst for producing methacrylic acid containing phosphorus, molybdenum, copper, and arsenic as catalyst component elements, which is used to produce methacrylic acid by reacting methacrolein with molecular oxygen in the presence of a catalyst in a high-temperature gas phase. In the method of manufacturing, a compound containing ammonium molybdate and other catalyst component elements is mixed in the presence of water,
Pyridine and nitric acid are added to the resulting solution or slurry and concentrated or dried. 100% concentrate or dry
A method for producing a catalyst for producing methacrylic acid, characterized by heat treatment at a temperature of ~400°C.
JP58152521A 1983-08-23 1983-08-23 Preparation of catalyst for preparing methacrylic acid Granted JPS6044042A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP58152521A JPS6044042A (en) 1983-08-23 1983-08-23 Preparation of catalyst for preparing methacrylic acid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP58152521A JPS6044042A (en) 1983-08-23 1983-08-23 Preparation of catalyst for preparing methacrylic acid

Publications (2)

Publication Number Publication Date
JPS6044042A true JPS6044042A (en) 1985-03-08
JPH052374B2 JPH052374B2 (en) 1993-01-12

Family

ID=15542252

Family Applications (1)

Application Number Title Priority Date Filing Date
JP58152521A Granted JPS6044042A (en) 1983-08-23 1983-08-23 Preparation of catalyst for preparing methacrylic acid

Country Status (1)

Country Link
JP (1) JPS6044042A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0424900A2 (en) * 1989-10-25 1991-05-02 Mitsubishi Rayon Co., Ltd. Process for preparing catalysts for producing methacrylic acid
KR100497173B1 (en) * 2002-11-29 2005-06-28 주식회사 엘지화학 Method for preparing of catalyst for partial oxidation of acrolein
US7045482B2 (en) * 2002-06-04 2006-05-16 Korea Institute Of Science And Technology Method for preparing a heteropolyacid catalyst from basic solvent treatments and method for preparing methacrylic acid using thererof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5712830A (en) * 1980-06-26 1982-01-22 Nippon Shokubai Kagaku Kogyo Co Ltd Oxidation catalyst and its preparation
JPS57177347A (en) * 1981-04-22 1982-11-01 Nippon Shokubai Kagaku Kogyo Co Ltd Oxidizing catalyst and preparation thereof
JPS57177348A (en) * 1981-04-24 1982-11-01 Nippon Shokubai Kagaku Kogyo Co Ltd Oxidizing catalyst and preparation thereof
JPS5827255A (en) * 1981-08-12 1983-02-17 Hitachi Ltd Controlling system of file used for plural electronic computers in common

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5712830A (en) * 1980-06-26 1982-01-22 Nippon Shokubai Kagaku Kogyo Co Ltd Oxidation catalyst and its preparation
JPS57177347A (en) * 1981-04-22 1982-11-01 Nippon Shokubai Kagaku Kogyo Co Ltd Oxidizing catalyst and preparation thereof
JPS57177348A (en) * 1981-04-24 1982-11-01 Nippon Shokubai Kagaku Kogyo Co Ltd Oxidizing catalyst and preparation thereof
JPS5827255A (en) * 1981-08-12 1983-02-17 Hitachi Ltd Controlling system of file used for plural electronic computers in common

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0424900A2 (en) * 1989-10-25 1991-05-02 Mitsubishi Rayon Co., Ltd. Process for preparing catalysts for producing methacrylic acid
US7045482B2 (en) * 2002-06-04 2006-05-16 Korea Institute Of Science And Technology Method for preparing a heteropolyacid catalyst from basic solvent treatments and method for preparing methacrylic acid using thererof
KR100497173B1 (en) * 2002-11-29 2005-06-28 주식회사 엘지화학 Method for preparing of catalyst for partial oxidation of acrolein

Also Published As

Publication number Publication date
JPH052374B2 (en) 1993-01-12

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