JPS60102210A - Production of metallic endless band - Google Patents
Production of metallic endless bandInfo
- Publication number
- JPS60102210A JPS60102210A JP21043983A JP21043983A JPS60102210A JP S60102210 A JPS60102210 A JP S60102210A JP 21043983 A JP21043983 A JP 21043983A JP 21043983 A JP21043983 A JP 21043983A JP S60102210 A JPS60102210 A JP S60102210A
- Authority
- JP
- Japan
- Prior art keywords
- wire rod
- roll
- endless band
- rolling
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B5/00—Extending closed shapes of metal bands by rolling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
- Metal Rolling (AREA)
Abstract
Description
【発明の詳細な説明】 1分野] 本発明は金属製エンドレスバンドの製造方法に関する。[Detailed description of the invention] 1 field] The present invention relates to a method of manufacturing an endless metal band.
[従来技術]
従来の金属製エンドレスバンドの製造方法は、所定の拐
負の金属塊ぺ鍛造して第1図に示づ如くパイプ材10a
を形成し機械加工により切削し、第2図に示されるよう
な所定の肉厚の円筒形状のパイプ材10bに切削し、該
パイプ材10bを回転させながら外周面上に工具を押し
付け、第3図に示す如く所定の外形にしぼり成型づるス
ピニング加工により薄肉パイプ材10cを製造し、この
薄肉パイプ材10cを旋盤のチャックに固着し、回転さ
けイエから両側から円板状のカッターを押しく・月Jて
切断Jるスリッタ加工にJ、り第4図に示刀如く断面ン
、1]形の環状線材10dを製造し、つぎに第5図に示
J如く圧延成形ロール30と、該ロール30の押えロー
ル40と、該圧延成形ロール30と平行で、圧延成形ロ
ール30との軸間の距離Lを可変可能に支持され、高精
度直径を有するテンションロール50とからなる圧延加
工装置60により常に一定テンションのかかった状態に
しておきながら回動せしめて圧延成形ロール30と押え
ロール40により押しつぶしで長さと巾を延ばす圧延と
同時にストレップ加工で長さを伸ばし巾を縮めるストレ
ップ成形作業をして第6図に示すごとく所定の厚さおよ
び周長に仕上げ、金属製エンドレスバンド10cを製造
し、さらにエッジへの応力集中を分散して金属疲労強度
を向上させる目的と、エッジによる周面部分の損傷を防
止するため両端面11を研削により円弧状に加工して第
7図に示すごとく断面の両端が滑らかな金属製エンドレ
スバンド10fを製造していた。このため加工工程が多
く製造コストが高くなり、とくにこの両端面11の加工
は研磨機で両端面全周を研削する必要があるため加工に
手間がかかっていた。[Prior Art] A conventional method for manufacturing a metal endless band is to forge a metal block with a predetermined thickness to form a pipe material 10a as shown in FIG.
is formed and cut by machining into a cylindrical pipe material 10b with a predetermined wall thickness as shown in FIG. As shown in the figure, a thin-walled pipe material 10c is manufactured by spinning to form a predetermined external shape, and this thin-walled pipe material 10c is fixed to a chuck of a lathe, and a disc-shaped cutter is pushed from both sides from a rotating shaft. A circular wire rod 10d having a cross section of 1] is manufactured by cutting it with a slitter as shown in FIG. 30 presser rolls 40, and a tension roll 50 that is parallel to the roll-forming roll 30, is supported so that the distance L between its axes to the roll-forming roll 30 can be varied, and has a highly accurate diameter. While keeping a constant tension on the material, it is rotated and pressed by a rolling forming roll 30 and a presser roll 40 to lengthen the length and width. At the same time, a stretching process is performed to extend the length and reduce the width. As shown in Fig. 6, the metal endless band 10c is finished to a predetermined thickness and circumference. In order to prevent damage, both end surfaces 11 were processed into an arcuate shape by grinding to produce a metal endless band 10f with smooth cross-sectional ends at both ends as shown in FIG. For this reason, there are many machining steps, which increases the manufacturing cost, and in particular, machining of both end faces 11 requires grinding the entire circumference of both end faces with a polishing machine, which takes time and effort.
[発明の目的]
本発明の目的は、工程数を削減でき、低コストに製造で
き、とくに両端面の研削加工を省略しても従来の精度お
よび機能を維持できる金属製エンドレスバンドの製造方
法の提供にある。[Object of the Invention] The object of the present invention is to provide a method for manufacturing a metal endless band that can reduce the number of steps, can be manufactured at low cost, and in particular can maintain conventional accuracy and function even if the grinding process on both end faces is omitted. On offer.
[発明の構成]
本発明の金属製エンドレスバンドの製造方法は、鋳込み
により所定の周長および円形断面と、所定の断面を有す
る環状線材を作る工程、および該環状線材の周長と板圧
を圧延加工によって所定寸法に調整する工程とから構成
される。[Structure of the Invention] The method for manufacturing a metal endless band of the present invention includes a step of producing a circular wire rod having a predetermined circumference and a circular cross section by casting, and adjusting the circumferential length and plate pressure of the annular wire rod. It consists of a step of adjusting to a predetermined size by rolling.
[発明の効果] 上記構成により次の効果を奏する。[Effect of the invention] The above configuration provides the following effects.
イ)断面円形の線材を圧延加工することにより端面の疲
労強度を高めるための端面加工を行わなくても必然的に
円弧状端面が生じる。b) By rolling a wire rod with a circular cross section, an arcuate end face is inevitably produced even without end face processing to increase the fatigue strength of the end face.
ロ)圧延加工するまでの工程数が鋳込むことにより環状
線材を製造するため少なくでき、製造期間が短縮できる
ため製品の管理が容易である。b) The number of steps up to rolling can be reduced because the circular wire rod is manufactured by casting, and the manufacturing period can be shortened, making product management easier.
ハ)従来の精度および機能を維持できる。c) Conventional accuracy and functionality can be maintained.
[実施例]
本発明の金属製エンドレスバンドの製造方法を第8図な
いし第11図に示す実施例に基づき説明する。[Example] The method for manufacturing a metal endless band of the present invention will be explained based on the example shown in FIGS. 8 to 11.
第8図に示づ如く熱処理、加工性、溶接・1」に1.つ
れた18%ニッケル系マルエージング鋼、あるいは析出
硬化型ステンレス鋼等の金属製の丸線材、楕円または長
円などの断面を有する線材(断面円形の線材)を製品周
長と同等(例えば5〜10cm)または若干に自覚鋳込
み環状線材1aを製造する。As shown in Fig. 8, heat treatment, workability, welding, and 1. A round wire rod made of metal such as tangled 18% nickel maraging steel or precipitation hardening stainless steel, or a wire rod with a cross section such as an ellipse or an oval (a wire rod with a circular cross section) is 10 cm) or slightly self-casting annular wire 1a is manufactured.
第9図に示すごとく環状線材1aを、圧延成形ロール3
0と、該ロール30の押えロール40と、該圧延成形ロ
ール30と平行で、圧延成形ロール30との軸間の距離
Lを変更可能に支持され、高精度直径を有するテンショ
ンロール50とを備えた圧延加工装置60に取付け、テ
ンションロール50で常に一定テンションのかかった状
態にしておきながら回動せしめて圧延成形ロール30と
押えロール40により押しつぶして長さと巾を延ばす圧
延と同時にストレッチ・マシンを使用してオス型のダイ
に環状線材1bを引延し、巻きつけて長さを伸ばし巾を
縮めるストレッチ成形作業をして所定の厚さおよび周長
に仕上げ、第10図に示す如く金属製エンドレスバンド
1cを製造する。As shown in FIG. 9, the annular wire rod 1a is
0, a presser roll 40 of the roll 30, and a tension roll 50 that is parallel to the roll-forming roll 30, is supported so that the distance L between its axes with the roll-forming roll 30 can be changed, and has a high-precision diameter. At the same time as the rolling process, the stretching machine is attached to the rolling processing device 60, which is rotated while keeping constant tension applied with the tension roll 50, and is crushed by the rolling forming roll 30 and the presser roll 40 to elongate the length and width. The annular wire rod 1b is stretched around a male die and wound to extend the length and shorten the width, resulting in a predetermined thickness and circumference. An endless band 1c is manufactured.
第11図に示す如く、両端面11を加工することなく円
弧状の断面径(例えば0.15〜0.20mm)周長(
例えば5〜10cm)の金属製エンドレスバンド1cと
なる。As shown in FIG. 11, without machining both end surfaces 11, an arc-shaped cross-sectional diameter (for example, 0.15 to 0.20 mm) and circumference (
For example, the metal endless band 1c is 5 to 10 cm long.
このように製造された金属製エンドレスバントは、10
層に重ね合せ、ブロックを連続してVベルト式無段変速
機の伝動用ベルトとして用いることができ、また外周面
に砥粒を設けて研削用ベルトとしてもよい。The metal endless bunt manufactured in this way has a weight of 10
The blocks can be stacked in layers and used as a transmission belt for a V-belt continuously variable transmission, or can be used as a grinding belt by providing abrasive grains on the outer peripheral surface.
第1図は従来の金属製エンドレスバンドの製造方法の工
程説明図、第2図は従来の金属製エンドレスバンドの製
造方法の工程説明図、第3図は従来の金属製エンドレス
バントの製造方法の工程説明図、第4図は従来の金属製
エンドレスバンドの製造方法の工程説明図、第13図は
従来の金属製エンドレスバンドの製造方法の工程説明図
、第6図は従来の金属製エンドレスバンドの製造方法の
工程説明図、第7図は従来の金属製エンドレスバンドの
製造方法の工程説明図、第8図は本発明の金属製エンド
レスバンドの製造方法にかかる工程説明図、第9図は本
発明の金属製エンドレスバンドの製造方法にかかる工程
説明図、第10図は本発明の金属製エンドレスバンドに
かかる工程説明図、第11図は本発明の金属製エンドレ
スハンドの製造方法にかかる工程説明図である。
図中1a・・・環状線材1b・・・金属製エンドレスバ
ンド1c・・・金属製エンドレスバンド代]]1人(i
黒叶二
第1図
第4図
第5図
5′C6図657図Fig. 1 is a process explanatory diagram of a conventional method for manufacturing endless metal bands, Fig. 2 is a process explanatory diagram of a conventional method for manufacturing endless metal bands, and Fig. 3 is a process explanatory diagram of a conventional method for manufacturing endless metal bands. Process explanatory diagrams, Fig. 4 is a process explanatory diagram of a conventional metal endless band manufacturing method, Fig. 13 is a process explanatory diagram of a conventional metal endless band manufacturing method, and Fig. 6 is a conventional metal endless band manufacturing method. 7 is a process explanatory diagram of the conventional method for manufacturing an endless metal band. FIG. 8 is a process explanatory diagram of the method of manufacturing an endless metal band of the present invention. FIG. 10 is an explanatory diagram of the steps involved in the method for manufacturing an endless metal band of the present invention. FIG. 11 is an explanatory diagram of the steps involved in the method for manufacturing the endless metal hand of the present invention. It is an explanatory diagram. In the figure 1a...Circular wire 1b...Metal endless band 1c...Metal endless band fee]] 1 person (i
Kurokano 2Figure 1Figure 4Figure 5Figure 5'C6Figure 657
Claims (1)
環状線材を作る工程、および該環状線材の周長と板圧を
圧延加工によって所定寸法に調整する工程とからなる金
属製エンドレスバンドの製造方法。 2)環状線材は、円形断面を有することを特徴とする特
許請求の範囲第1項記載の金属製エンドレスバンドの製
造方法。[Claims] 1) A metal comprising the steps of: making an annular wire rod having a predetermined circumference and a predetermined cross section by casting; and adjusting the circumference and sheet pressure of the annular wire rod to predetermined dimensions by rolling. Manufacturing method for endless bands. 2) The method for manufacturing an endless metal band according to claim 1, wherein the annular wire has a circular cross section.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21043983A JPS60102210A (en) | 1983-11-08 | 1983-11-08 | Production of metallic endless band |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21043983A JPS60102210A (en) | 1983-11-08 | 1983-11-08 | Production of metallic endless band |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS60102210A true JPS60102210A (en) | 1985-06-06 |
Family
ID=16589344
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP21043983A Pending JPS60102210A (en) | 1983-11-08 | 1983-11-08 | Production of metallic endless band |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS60102210A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6333138A (en) * | 1986-07-26 | 1988-02-12 | Kato Hatsujo Kaisha Ltd | Manufacture of endless belt |
JPH043766A (en) * | 1990-04-20 | 1992-01-08 | Shinko Electric Co Ltd | Tension control system |
JPH04133651U (en) * | 1991-05-31 | 1992-12-11 | 神鋼電機株式会社 | tension control device |
JPH07280545A (en) * | 1995-03-07 | 1995-10-27 | Rozai Kogyo Kaisha Ltd | Coil outer diameter measuring method |
-
1983
- 1983-11-08 JP JP21043983A patent/JPS60102210A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6333138A (en) * | 1986-07-26 | 1988-02-12 | Kato Hatsujo Kaisha Ltd | Manufacture of endless belt |
JPH043766A (en) * | 1990-04-20 | 1992-01-08 | Shinko Electric Co Ltd | Tension control system |
JPH04133651U (en) * | 1991-05-31 | 1992-12-11 | 神鋼電機株式会社 | tension control device |
JPH07280545A (en) * | 1995-03-07 | 1995-10-27 | Rozai Kogyo Kaisha Ltd | Coil outer diameter measuring method |
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