JPS5937440A - Testing method of thermal shock cycle for engine - Google Patents

Testing method of thermal shock cycle for engine

Info

Publication number
JPS5937440A
JPS5937440A JP14718182A JP14718182A JPS5937440A JP S5937440 A JPS5937440 A JP S5937440A JP 14718182 A JP14718182 A JP 14718182A JP 14718182 A JP14718182 A JP 14718182A JP S5937440 A JPS5937440 A JP S5937440A
Authority
JP
Japan
Prior art keywords
engine
temperature
oil
llc
coolant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP14718182A
Other languages
Japanese (ja)
Other versions
JPH0216990B2 (en
Inventor
Kotaro Nakada
耕太郎 中田
Takuo Kodama
児玉 宅郎
Koichi Nakao
中尾 康一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP14718182A priority Critical patent/JPS5937440A/en
Publication of JPS5937440A publication Critical patent/JPS5937440A/en
Publication of JPH0216990B2 publication Critical patent/JPH0216990B2/ja
Granted legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/02Details or accessories of testing apparatus

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Engines (AREA)

Abstract

PURPOSE:To simultate the operation condition of a cold district by giving an engine the same thermal shock as the natural condition of a cold district at room temperature. CONSTITUTION:In a thermal shock cycle test of the engine 1, a coolant and oil are held at a high temperature by a high-temperature coolant controller 3 and a high-temperature oil controller 5 and supplied to the engine 1 for prevention from the seizing of the engine 1 during a high-temperature cycle to operate the engine 1. During a low-temperature cycle, a coolant cooling device 4 and an oil cooling device 6 are used for cooling the engine in its stop state to supply the cooled coolant and oil to the engine forcibly, and the engine is sheilded by air dehumidified by a dehumidifier 17 to cool the engine in a room-temperature atmosphere, preventing moisture in the air from being condensed into dew or frozen on the surface of the engine.

Description

【発明の詳細な説明】 本発明はエンジンの評価試験法、特に寒冷地走行を想定
したエンジンの冷熱サイクル試験に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an evaluation test method for an engine, and particularly to a thermal cycle test for an engine assuming driving in a cold region.

寒冷地では一り0℃〜=IJO℃番こ車両を放置してお
いたのち、高速道路を高速走行しその後また低温下に放
置するといったパターンで繰返し使用されている。この
場合、エンジンには大きなサーマルシロツクを与えるこ
とになる。これによりガスケットなどのシール部が熱に
より伸縮を繰返し、LLC洩れ、オイル洩れの発生原因
となっている。
In cold regions, vehicles are left at 0°C to IJO°C for a while, then driven on highways at high speeds, and then left at low temperatures again. In this case, a large thermal lock will be applied to the engine. This causes seal parts such as gaskets to expand and contract repeatedly due to heat, causing LLC leakage and oil leakage.

従来上記の様な車両使用状態における厳しい環境条件を
社内のベンチ試験で再現するためには。
In order to reproduce the harsh environmental conditions under which vehicles are used, such as those described above, through in-house bench tests.

低温室にLLC冷却装置とオイル冷却装置を装備し低温
下で規定の冷熱サイクルパターンで試験していた。
The cold room was equipped with an LLC cooling device and an oil cooling device, and tests were conducted under a specified cooling/heating cycle pattern at low temperatures.

この様な試験法では。With this kind of test method.

■ 低温室を使った試験は非常にコスト高である。■ Testing using a cold room is extremely expensive.

■ 試験のために低温室に入退室すると気温差が大きく
、試験員の体調管理基こ十分な配慮が必要となる。
■ There is a large difference in temperature when entering and exiting a cold room for testing, so careful consideration must be given to examiners' physical condition management.

などの問題があった。There were other problems.

本発明者らは従来の試験番とおいて、冷サイクル時にエ
ンジンを冷却するのは低温室の空気よりもむしろエンジ
ン停止途上で循環される冷えたLLCとオイルであるこ
とを発見した。
In a conventional test series, the inventors discovered that during the cold cycle, it was the cold LLC and oil that was circulated during the engine shutdown that cooled the engine during the cold cycle, rather than the air in the cold room.

このことは常温において、冷えたLLC及びオイルを強
制循環した場合のエンジンブo−)りの壁温を測定した
結果が低温室試験時と同等の温度まで冷却されており、
従ってサーマルシラツクも同等であることがうかがわれ
る。
This means that when cold LLC and oil are forced to circulate at room temperature, the wall temperature of the engine boot is cooled to the same temperature as during the cold room test.
Therefore, it seems that thermal silicone is also equivalent.

そこで本発明の目的は、常温のもとてエンジンに対し寒
冷地の自然条件と同等のサーマルシラツクを与えるエン
ジンの冷熱サイクル試験方法の提供にある。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide an engine cooling/heating cycle test method that provides a thermal shock to the engine at room temperature that is equivalent to the natural conditions in a cold region.

かかる目的はエンジンの冷熱サイクル試験において、高
温サイクル時にはエンジンの焼付防止のためLLC及び
オイルを高温LLC制御装置及び高温オイル制御装置に
よって高温状態に保持してエンジンに供給して運転し、
低温サイクル時には。
This purpose is to maintain the LLC and oil at a high temperature by a high temperature LLC control device and a high temperature oil control device and supply the engine to the engine during high temperature cycles to prevent engine seizure during a high temperature cycle test.
during low temperature cycles.

エンジンを停止状態で冷却するためにLLC冷却装置及
びオイル冷却装置を用いて冷却したLLC。
LLC cooled using an LLC cooling system and an oil cooling system to cool the engine at standstill.

オイ)Lt ヲzンジンに強制供給し、かつエンジンを
除湿した空気でシールドさせて寒冷地の運転条件をシミ
ュレーションしたエンジンの冷熱サイクル試験方法によ
って達成される。
This is achieved by an engine cooling/heating cycle test method that simulates operating conditions in cold regions by forcibly supplying air to the Lt engine and shielding the engine with dehumidified air.

ナオ、低温すイクル時に除湿した空気でエンジンをシー
ルドするのは、常温雰囲気でエンジンを冷却することに
より空気中の湿分がエンジン表面で結露又は結氷するの
を防止するためである。
The reason why the engine is shielded with dehumidified air during low-temperature cruising is to prevent moisture in the air from condensing or freezing on the engine surface by cooling the engine at room temperature.

以下回向に基づいて本発明の詳細な説明する。The present invention will be described in detail below based on the following.

第1図に示す様にエンジン1と該エンジン1の出力を吸
収する動力計2を接続し1例えば第2Niこポス様なパ
ターンでエンジンlの運転・停止を繰返す冷熱サイクル
テストにおいて、まず低温サイクルでは該エンジン1は
停止した状態でLLC系は弁illが閉じ弁18が開い
てL L C冷却袋R1を使い冷却する。
As shown in Figure 1, an engine 1 is connected to a dynamometer 2 that absorbs the output of the engine 1, and in a cold/hot cycle test in which the engine 1 is repeatedly operated and stopped in a pattern similar to, for example, a second Ni Then, with the engine 1 stopped, the LLC system is cooled using the LLC cooling bag R1 with the valve ill closed and the valve 18 opened.

LLC冷却装置4はポンプ8と冷却器9とがらなり、こ
の冷却器9は一1IO℃程度まで冷却させるため冷凍機
16に接続されており直膨式のLLCの冷却器になって
いる。一方、エンジンオイル系は弁15が閉じ弁1つが
開いてオイル冷却装置6を使い(3) 冷却する。エンジンオイル冷却装置6もポンプ12と直
膨式の冷却器1うから成り立っている。そして該冷却器
13は低温の高粘度のオイルを効率的に冷却するためス
クリュウコンベアの様な機構となっている。また、LL
C冷却装置社もオイル冷却装置6も操作及び制御の容易
さを目的としてタンク又はバイパス弁等を設ける場合も
ある。
The LLC cooling device 4 consists of a pump 8 and a cooler 9, and the cooler 9 is connected to a refrigerator 16 for cooling to about -1IO° C., and is a direct expansion type LLC cooler. On the other hand, the engine oil system is cooled using the oil cooling device 6 (3) with the valve 15 closed and one valve opened. The engine oil cooling device 6 also includes a pump 12 and a direct expansion type cooler 1. The cooler 13 has a screw conveyor-like mechanism to efficiently cool the low-temperature, high-viscosity oil. Also, LL
Both the C cooling equipment company and the oil cooling equipment 6 may be provided with a tank or a bypass valve for the purpose of ease of operation and control.

次に、高温サイクルではエンジン1は回転し。Next, in the high temperature cycle, the engine 1 rotates.

アイドルから全負荷・最高速で運転する。この時。Run from idle to full load and maximum speed. At this time.

LLC系は弁illを開き弁18を閉じて高温オイル制
御装置うを用い高温時のオイルコントロールを行なう。
The LLC system opens valve ill and closes valve 18 to control oil at high temperatures using a high temperature oil control device.

この高温LLC制御装置5は冷却器7でLLCと冷却水
とで熱交換し温度フントロールする。
This high-temperature LLC control device 5 uses a cooler 7 to exchange heat between the LLC and cooling water to control the temperature.

一方エンジンオイル系は弁15を開き弁1つを閉じて高
温オイル制御装置5を使い高温時のコントロールを行な
う。該高温オイル制御装置5はポンプIOと冷却器11
とからなる。なお冷却器7,11については冷却水路は
図示していない。
On the other hand, the engine oil system is controlled at high temperatures using the high temperature oil control device 5 by opening the valve 15 and closing one valve. The high temperature oil control device 5 includes a pump IO and a cooler 11.
It consists of Note that cooling water channels for the coolers 7 and 11 are not shown.

常温における室内でエンジン1を−30℃近くまで冷却
すると空気中の湿分がエンジン表面で結露(4) 又は結氷し電気系のトラブルが発止するため、除湿器1
7を用い乾燥空気でエンジンをシールドする。
If the engine 1 is cooled indoors at room temperature to around -30°C, the moisture in the air will condense (4) or freeze on the engine surface, causing electrical problems.
7 and shield the engine with dry air.

以上より明らかな様番こ1本発明番こよれば。From the above, it is clear that the present invention is as follows.

■ 常温において、エンジンが寒冷地でうけるのと同等
のサーマルシラツクをエンジン番こ与えることができる
■ At room temperature, it is possible to provide the engine with the same amount of thermal shock that the engine receives in cold regions.

■ 低温室試験時こ比べ試験が格段の低コストである。■ The cost of testing is much lower than that of cold room testing.

■ 低温室試験に比べ少ないエネルギーで実験が可能と
なる。
■ Experiments can be performed using less energy than cold room tests.

■ 常温下で冷熱サイクル試験ができるため。■ Cooling and heating cycle tests can be performed at room temperature.

作業性がよく冷房病にもならない。Works well and does not cause air conditioning sickness.

という利点がある。There is an advantage.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明試験方法実施に用いるシステムフローチ
ャートを示し、第2図は冷熱サイクル試験の試験パター
ンの一例を示す。 1・・・エンジン、2・・・動力計、3・−・高温LL
C制御装置、11・・・LLC冷却装置、5・−高温オ
イル制御装置、6・・・オイル冷却装置、 7.9.1
1・・・冷却器、 l’J 、 1.0.12・・・ポ
ンプ、1う・・・直膨式冷却器、16・・・冷凍器、 
IL 15. IL 19・・・弁、17・・−除湿器
特許出願人 トヨタ自動車株式会社 代表者森田俊夫 (7) 第  1  関 1’?
FIG. 1 shows a system flowchart used to carry out the test method of the present invention, and FIG. 2 shows an example of a test pattern for a thermal cycle test. 1... Engine, 2... Dynamometer, 3... High temperature LL
C control device, 11... LLC cooling device, 5.-high temperature oil control device, 6... oil cooling device, 7.9.1
1... Cooler, l'J, 1.0.12... Pump, 1... Direct expansion cooler, 16... Freezer,
IL 15. IL 19... Valve, 17... - Dehumidifier patent applicant Toyota Motor Corporation Representative Toshio Morita (7) No. 1 Seki 1'?

Claims (1)

【特許請求の範囲】 エンジンの冷熱サイクル試験において、高温サイクル時
には、エンジンの冷却剤(以下、LLCという)及びオ
イルを高温状態に保持しエンジンに供給して運転し、低
温サイクル時には、該エンジンを停止状態で冷却するた
めにLLC冷却装置及びオイル冷却装置を用いて冷却し
たLLC及びオイルをエンジンに強制供給し、かつ低温
冷却時にエンジン表面で結露・結氷を発生せしめない程
度に該エンジン周囲の湿度を低下させろことからなる。 寒冷地の運転条件をシミュレーションできることを特徴
としたエンジンの冷熱サイクル試験方法。
[Claims] In an engine cold/heat cycle test, during a high temperature cycle, engine coolant (hereinafter referred to as LLC) and oil are maintained at a high temperature and supplied to the engine for operation, and during a low temperature cycle, the engine is operated. In order to cool the engine while it is stopped, the LLC and oil cooled using the LLC cooling device and the oil cooling device are forcibly supplied to the engine, and the humidity around the engine is maintained to such an extent that dew condensation and ice do not form on the engine surface during low-temperature cooling. It consists of lowering the A thermal cycle test method for engines that is characterized by its ability to simulate operating conditions in cold regions.
JP14718182A 1982-08-25 1982-08-25 Testing method of thermal shock cycle for engine Granted JPS5937440A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14718182A JPS5937440A (en) 1982-08-25 1982-08-25 Testing method of thermal shock cycle for engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14718182A JPS5937440A (en) 1982-08-25 1982-08-25 Testing method of thermal shock cycle for engine

Publications (2)

Publication Number Publication Date
JPS5937440A true JPS5937440A (en) 1984-02-29
JPH0216990B2 JPH0216990B2 (en) 1990-04-19

Family

ID=15424408

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14718182A Granted JPS5937440A (en) 1982-08-25 1982-08-25 Testing method of thermal shock cycle for engine

Country Status (1)

Country Link
JP (1) JPS5937440A (en)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6112040U (en) * 1984-06-28 1986-01-24 トヨタ自動車株式会社 Engine thermal testing equipment
JPS62293138A (en) * 1986-06-12 1987-12-19 Toyo Eng Works Ltd Cooling device for engine low-temperature start test
JPS62293137A (en) * 1986-06-12 1987-12-19 Toyo Eng Works Ltd Cooling device for engine low-temperature start test
JPS635233A (en) * 1986-06-25 1988-01-11 Toyo Eng Works Ltd Cooling apparatus for low temperature starting test of engine
JPS6338877A (en) * 1986-08-01 1988-02-19 株式会社東洋製作所 Cooling device
EP0857958A1 (en) * 1997-02-10 1998-08-12 Angelantoni Industrie SpA System for the rapid cooling of engines on a test bench and relative device
KR100448390B1 (en) * 2002-09-05 2004-09-10 현대자동차주식회사 Thermal shock test controlling method of engine
DE10349700B3 (en) * 2003-10-24 2005-05-04 Daimlerchrysler Ag Thermoshock testing method for automobile engine exhaust manifold using simulated cylinder head for supplying exhaust manifold with heated pressurized air
JP2007198516A (en) * 2006-01-27 2007-08-09 Honda Motor Co Ltd Centrifugal clutch
CN102706561A (en) * 2012-05-30 2012-10-03 长城汽车股份有限公司 Test device for verifying cold and heat cycle performance of engine radiator
CN105067270A (en) * 2015-08-28 2015-11-18 中国重汽集团济南动力有限公司 Engine test system
US9611904B2 (en) 2010-01-27 2017-04-04 Kabushiki Kaisha F.C.C. Centrifugal clutch apparatus
CN111521403A (en) * 2020-05-06 2020-08-11 河南柴油机重工有限责任公司 Automatic load regulation control method and system for cold and hot shock test of diesel engine
CN113310694A (en) * 2021-04-22 2021-08-27 中国地质大学(武汉) Cold and hot impact test system for engine
KR20220028412A (en) * 2020-08-28 2022-03-08 한화시스템 주식회사 Test apparatus and test method

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6112040U (en) * 1984-06-28 1986-01-24 トヨタ自動車株式会社 Engine thermal testing equipment
JPS62293138A (en) * 1986-06-12 1987-12-19 Toyo Eng Works Ltd Cooling device for engine low-temperature start test
JPS62293137A (en) * 1986-06-12 1987-12-19 Toyo Eng Works Ltd Cooling device for engine low-temperature start test
JPH0554903B2 (en) * 1986-06-12 1993-08-13 Toyo Seisakusho Kk
JPS635233A (en) * 1986-06-25 1988-01-11 Toyo Eng Works Ltd Cooling apparatus for low temperature starting test of engine
JPS6338877A (en) * 1986-08-01 1988-02-19 株式会社東洋製作所 Cooling device
EP0857958A1 (en) * 1997-02-10 1998-08-12 Angelantoni Industrie SpA System for the rapid cooling of engines on a test bench and relative device
US5915343A (en) * 1997-02-10 1999-06-29 Angelantoni Industrie Spa System for the rapid cooling of engines on a test bench and relative device
KR100448390B1 (en) * 2002-09-05 2004-09-10 현대자동차주식회사 Thermal shock test controlling method of engine
DE10349700B3 (en) * 2003-10-24 2005-05-04 Daimlerchrysler Ag Thermoshock testing method for automobile engine exhaust manifold using simulated cylinder head for supplying exhaust manifold with heated pressurized air
JP2007198516A (en) * 2006-01-27 2007-08-09 Honda Motor Co Ltd Centrifugal clutch
US9611904B2 (en) 2010-01-27 2017-04-04 Kabushiki Kaisha F.C.C. Centrifugal clutch apparatus
CN102706561A (en) * 2012-05-30 2012-10-03 长城汽车股份有限公司 Test device for verifying cold and heat cycle performance of engine radiator
CN105067270A (en) * 2015-08-28 2015-11-18 中国重汽集团济南动力有限公司 Engine test system
CN111521403A (en) * 2020-05-06 2020-08-11 河南柴油机重工有限责任公司 Automatic load regulation control method and system for cold and hot shock test of diesel engine
KR20220028412A (en) * 2020-08-28 2022-03-08 한화시스템 주식회사 Test apparatus and test method
CN113310694A (en) * 2021-04-22 2021-08-27 中国地质大学(武汉) Cold and hot impact test system for engine

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