JPS5929120A - Manufacture of fiber reinforced plastic molding and molding die therefor - Google Patents

Manufacture of fiber reinforced plastic molding and molding die therefor

Info

Publication number
JPS5929120A
JPS5929120A JP57140447A JP14044782A JPS5929120A JP S5929120 A JPS5929120 A JP S5929120A JP 57140447 A JP57140447 A JP 57140447A JP 14044782 A JP14044782 A JP 14044782A JP S5929120 A JPS5929120 A JP S5929120A
Authority
JP
Japan
Prior art keywords
elastic material
tiles
lower mold
bottom force
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP57140447A
Other languages
Japanese (ja)
Inventor
Akira Taniguchi
谷口 彬
Masanobu Yamamoto
正信 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inax Corp
Original Assignee
Inax Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inax Corp filed Critical Inax Corp
Priority to JP57140447A priority Critical patent/JPS5929120A/en
Publication of JPS5929120A publication Critical patent/JPS5929120A/en
Pending legal-status Critical Current

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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

PURPOSE:To obtain exceedingly simply the titled modings that are united with pottery tiles etc. without injuring expensive mold by a structure wherein a special molding is performed with a top and a bottom force having elastic materials fixed respectively at their opposing positions. CONSTITUTION:First, elastic material 4 such as rubber etc. having heat resistance, pressure tightness is fixed by epoxy resin adhesives etc. to a bottom force 2. Pottery tiles 8 etc. are placed on said elastic material 4 of the bottom force 2 and then seat molding compound (which is called SMC hereafter) 9 is mounted on the tiles. Then, the top force 3 having an elastic material 7 similar to that of the bottom force 2 fixedly at the position opposite to the bottom force 2 is dropped and engaged with the bottom force. Said SMC is heated under pressure, the pottery tiles 8 etc. and the SMC 9 are united into FRP moldings 1. If crossed grooves 6 are provided on the surface of the elastic material 4 of the bottom force 2 and the tiles 8 etc. are contrived to be embedded in said crossed grooves, it is preferable because the tiles 8 are prevented from slipping.

Description

【発明の詳細な説明】 本発明は繊イ1f強化プラスデック(以下単に[「二R
1〕」と略記覆る)成形物の製造方法及びて−れに用い
る成形型に関りるものであり、特に補強用繊紺に樹脂を
予め含浸さば、該樹脂を増粘さてシー1−状どじ取扱い
を容易とした所謂シー1〜し−ルi′rング]ンバウン
ド(以下単にrsMcJど略記りる)を用いるS M 
(C成形法にりI”rR%製造1)法及びぞれに用いる
成形型である。
DETAILED DESCRIPTION OF THE INVENTION The present invention is based on a fiber reinforced 1f plus deck (hereinafter simply referred to as "2R").
This article relates to a method for manufacturing a molded product (abbreviated as ``1'') and a mold used for a tile.In particular, if the reinforcing fiber is pre-impregnated with a resin, the resin is thickened and formed into a sheet. S
(I''rR% production according to C molding method 1) method and the molds used for each.

従来J:すF I’< 1)成形物の製造方法は多く提
案され、ハンドレイアップ成形法〜b注大成形法によっ
て該[1りP成形物と陶磁器製タイル等を一体に成形づ
る方法は例えば特公昭53−302/18等の公報に示
され(いる3、シかし、現イi[’ RP成形物を大小
〈1−序づる方法としく定着しくいるS M C,’、
を用いるS M (/成形法によって陶附器製タイル等
を体に成形ηるr: RP成形物の製造Ij法は未だに
提案されていない。本発明者らはL’ AL中情に鑑み
鋭意研究の結果SMC成形法によ−)1陶磁器製タイル
等を一体に成形づる方法及びでれに用いる成形型を確立
したものである。
Conventional J: F I'< 1) Many methods for manufacturing molded products have been proposed, including the method of integrally molding a P molded product and ceramic tiles, etc. using the hand lay-up molding method to the pouring molding method. For example, it is shown in Japanese Patent Publication No. 53-302/18, etc.
The method for producing RP molded products has not yet been proposed.The present inventors have made efforts to form ceramic tiles, etc. into a body using a molding method. As a result of our research, we established a method for integrally molding ceramic tiles, etc. using the SMC molding method, and a mold to be used for the molding.

゛本発明は第1図に承り如E! I RL)成形物1を
製造する方法及びそれに用いる成形型2・3に関づるも
のてあり、本発明に係る下型2は第2図に小づ如く、そ
の所望の位置にシリコンゴム等の弾性材4を耐熱=lI
lをHりる接着剤例えばrボキシ樹脂等で晶(=l +
J /、: t)のであり、更に要づれ+J該弾竹々A
4の表面には格子状に凸条5を設()ることに、j、り
初口6が形成されているものCあり、1−ψ3も該下型
2と対向する位置に該下型2ど同様のシリコンゴム等の
弾性材7が貼何Cられたもの(あり、本発明に係るF 
Rl)成形物1の製造Ij法は、第3図に示づ如く該下
型2に貼(1Dられた弾性材4の表面に形成された+j
1目6に陶磁器製タイル8等を嵌着せしめ、史に該陶磁
器製タイル8等のトに所定量のS IVI C≦)を戟
同しだ後−111’+ 3をト降けしめC核上型3と下
型2とを型締めし、該S M C9を加熱・加圧づ−る
ことにより該SMCε)を所望の形状に成形し、該陶磁
器製タイル8等を該S M C9の硬化時の自己接着力
により一体的に固着せしめたF RP成形物1を1りる
ものである。
゛The present invention is as shown in Figure 1. I RL) This article relates to a method for manufacturing a molded article 1 and molds 2 and 3 used therein, and the lower mold 2 according to the present invention is shown in FIG. Heat resistance of elastic material 4 = lI
Crystal (=l +
J /, : t), and furthermore +J the bullets A
The surface of 4 is provided with protrusions 5 in a lattice pattern, and the opening 6 is formed on the surface of 1-ψ3. An elastic material 7 such as silicone rubber similar to No. 2 is pasted (there is a
Rl) The Ij method for manufacturing the molded product 1 is as shown in FIG.
A ceramic tile 8 or the like is fitted onto the first stitch 6, and after applying a predetermined amount of SiVI C≦) onto the ceramic tile 8 or the like, -111'+3 is poured onto the surface of the ceramic tile 8 or the like. The upper mold 3 and the lower mold 2 are clamped, and the SMC 9 is heated and pressurized to form the SMCε) into a desired shape, and the ceramic tile 8 etc. are molded into the SMC 9. The FRP molded article 1 is integrally fixed by the self-adhesive force during curing.

本発明によれば、該−ト型2に固着された弾+11材4
の初口6に該陶磁器製タイル8を嵌着けしめるよ、−)
にしlこかIう、該S M C9を加熱・加圧した時に
該S M C9の粘性が低干し流動づる流動圧によって
も陶磁器製タイルE3が所望の((、置から移動りるこ
とが°t(り、又該SMC9が陶磁i!!i製タイシタ
イル面側(図面に於て+側)へ流、人りる恐れ1.)無
く、史に該弾性trA /l・7として用いるシリニ】
ン1ムは表面に特に処理を施さない限り 般的には不飽
和ポリニスプル樹脂等のS M C9に用いられlこ樹
脂と接着することがないから、該弾性材4・7の表面に
特別な処理(離型剤を塗布づる)をづる必要もなく、極
めて容易に陶磁器製タイル8等ど一体の「R(つ成形物
1を1qることがiil能となるものである。
According to the present invention, the bullet +11 material 4 fixed to the toe mold 2
Insert the ceramic tile 8 into the opening 6 of the -)
However, when the S M C9 is heated and pressurized, the viscosity of the S M C9 is low, and the fluid pressure that causes the ceramic tile E3 to move from the desired position. °t (Also, there is no fear that the SMC9 will flow to the ceramic i!!i tie tile surface side (+ side in the drawing) and cause injury 1.). ]
Unless the surface of the elastic material 4 and 7 is specially treated, the elastic material 4 and 7 are generally used for SMC9, such as unsaturated polyamide resin, and will not adhere to the resin. There is no need for any treatment (applying a mold release agent), and it is extremely easy to mold a molded object 1, such as a ceramic tile 8, into one piece.

更に、本発明によれは、線上iV! 3及び下型2にシ
リ−1ンニ1ム等の弾性材4・7を貼(=JG:Jたも
のであるh目ら、〕j−該弾竹祠弾性明IEI 6にF
f着uしめられた陶磁器製タイル8等が該初口0がらり
lれた場合等も該陶1炎器製タイル8等は該、1 t+
’j 3ヤ)下型2に直接当たることはなく、該弾11
月4・7がクッションの鋤を1−るから高1Illlな
l−q’! 、’3−Fr ’I−型2を痛めることが
ないばかりか、該弾+Il、l /I ・7に傷を1=
Jりたような場合にa3い−くも該弾↑!1月4・7は
容易に貼替えることができるから該成形型2・3の保守
上も極めてイラ益’eK ’bの(ある。
Furthermore, according to the present invention, the linear iV! 3 and the lower mold 2 with elastic materials 4 and 7 such as series 1 ni 1 m (=JG: h eyes, which are J).
Even if a ceramic tile 8, etc. that has been affixed is damaged, the ceramic 1 flame ware tile 8, etc.
'j 3) The bullet 11 does not directly hit the lower die 2.
The 4th and 7th month of the month is 1-1 the cushion plow, so it's high 1Illl l-q'! , '3-Fr' Not only does it not damage I-type 2, it also causes 1 damage to the bullet +Il,l /I ・7.
In such a case, the A3 spider bullet ↑! Since January 4 and 7 can be easily replaced, it is extremely inconvenient to maintain the molds 2 and 3.

上記実施例に於いC1干!4’+3及びF j(す2に
弾t’1材4・7を固着Mる手段どじ−l接老剤を用い
て18着する旨記載したが、これに限定されるものぐは
ないことは合うまでもなく、例えば第4図に承り如く該
弾性材4・7の内部にナラ1−10等を埋89t!しめ
ておき、該成形型2・3の裏面J:リボルト11等を用
いU 、1.l二着する等の方法も11F奨される。こ
の構造によれば該弾性材4・7の取替えが土泥実施例よ
りも更に容易となり、該弾11!目A’IにvN朽する
陶磁器製タイル8等の大きさが変ったり、+11に載置
するだ【〕r充分な他の物に変ったりした場合にも極め
(容易に該弾性材4を取替えることがIir r止とな
るものc″ある。又該S M C9の硬化時の自己接着
性が不ダd分な場合には、該陶磁器製タイル8等の裏面
部ら該S M C9との接着面をブライマー処理りる等
の手段を併用づる、該陶磁器製タイルε3の側面に溝を
設置)る智機械的接着強度を高める等の手段を171用
づることも1粁奨される。更に弾P1月1・7としく用
い得るものはシリコンゴムに限定されるものでは無く例
えばハイグレンゴム・ン717’ L/ ン−1’ L
%等”) Pi S M G 9 ’a’加熱・加圧硬
化さける時に該弾性材4・7に係る約1550℃の温度
ど約801四[7・’+:m’の1Eカに耐え1qるも
のであれは他の弾1g祠(・・ち良い。
In the above example, C1 dry! 4'+3 and Fj (Method for fixing the bullet t'1 materials 4 and 7 to the base 2) Although it has been described that 18 pieces are attached using an adhesive, there is no limitation to this. For example, as shown in Fig. 4, fill the inside of the elastic materials 4 and 7 with oak 1-10, etc. 89 tons! , 1.l second attachment is also recommended. With this structure, the replacement of the elastic members 4 and 7 is easier than in the mud embodiment, and vN is attached to the bullet 11!A'I. If the size of the decaying ceramic tile 8 etc. changes or if it is replaced with something else that is sufficient to be placed on the tile 11, it is extremely difficult to replace the elastic material 4. In addition, if the self-adhesiveness of the S M C9 during curing is inadequate, the adhesive surface with the S M C9 from the back side of the ceramic tile 8 etc. is treated with a brimer. It is also recommended to use measures such as installing grooves on the side surface of the ceramic tile ε3 to increase the mechanical adhesive strength. The material that can be used as 7 is not limited to silicone rubber, but for example, high-grain rubber 717'L/N-1'L
%, etc.) Pi S M G 9 'a' When heat and pressure curing is avoided, the elastic material 4 and 7 can withstand 1E force of about 8014[7.'+:m' at a temperature of about 1550°C and 1q That's the same as any other bullet.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図本発明に係るF RP成形物の斜視図、第2図は
小型を示1ノ  部切欠斜視図(あり、第33図は製造
7j法を示ずlこめの全1ホ断面図、第4図は弾↑!l
祠の固11hの他の実施例を小り断面図(ある。 図中の1は1−171つ成形物、2tよ一ト型(成形型
)、33は」−型(成形型)、1は弾↑’LM(下型に
固着される)、5は凸条、(うは仕口、7は弾1’l 
+A (+ ’J”に固着される)、8は陶磁蒸製り(
/l、 ’Uあり、S)はSMCである。 第3図 第4図 第1図 第2図 殴
Fig. 1 is a perspective view of the FRP molded product according to the present invention, Fig. 2 is a perspective view of a small-sized model with a section cut away (with one part shown); Figure 4 is bullet ↑!l
A small cross-sectional view of another example of the shrine 11h (there is one. In the figure, 1 is 1-17 one molded product, 2t and one mold (mold), 33 is "-mold (mold), 1 is the bullet ↑'LM (fixed to the lower mold), 5 is the convex strip, (U is the shikiguchi, 7 is the bullet 1'l)
+A (fixed to + 'J'), 8 is ceramic vaporized (
/l, 'U present, S) is SMC. Figure 3 Figure 4 Figure 1 Figure 2 Punishment

Claims (2)

【特許請求の範囲】[Claims] (1)耐熱・耐LF性を右Jるゴム等の弾iに1材を所
望の位置に固着した下型の該弾性材上に所望数の陶磁i
l!!S製タイル等を載置し、所定量のシー1−I。 −ルディングコンバウンドを載置した後、該[・型と対
向する位置に該下型と同様の耐熱・耐1[性を右づるゴ
ム等の弾性材を固着しIこ下型を下降せしめ型締めし、
該シー1へ七−ルデインク」ンバ・クンドを加熱・加圧
し、該陶磁器製タイル智と繊卸強化プラスチックとを一
体に成形りることを特徴とする繊維強化プラス°fツク
成形物の製造り法。
(1) One material is fixed to a desired position on a rubber or other elastic material that has heat resistance and LF resistance, and a desired number of ceramic materials are placed on the elastic material of the lower mold.
l! ! Place S tiles, etc., and apply a predetermined amount of Sea 1-I. - After placing the Ruding Combine, fix an elastic material such as rubber that has the same heat resistance and resistance as the lower mold to the position facing the lower mold, and then lower the lower mold. Tighten,
Production of a fiber-reinforced plastic molded product characterized by heating and pressurizing the sea 1 to seven-rude ink and molding the ceramic tile and fiber-reinforced plastic integrally. Law.
(2)下型に固着されに弾+!I祠の表面に形成された
初口に陶磁器製タイル等を嵌着けしめC載置することを
特徴とt Zy %’j i’f請求の範囲第1項記載
の繊維強化プラスデック成形物の製1ia7’j法。 (3iF型と下型の対向でる位置に耐熱・i41:F、
 (Ilを有寸る=1ム等の弾性材を固着したことを特
i¥iとりる繊判(強化プラスチック成形物の成形型。 (4〉下型に固着された弾性材の表面には格子状に凸条
が形成されることにより紡口が形成されでいることを特
徴とする特許請求の範囲第3項記載の繊維強化プラスデ
ック成形物の成形型。
(2) It is stuck to the lower mold and is bullet +! The fiber-reinforced PlusDeck molded product according to claim 1, characterized in that a ceramic tile or the like is fitted and placed on the opening formed on the surface of the shrine. Manufactured by 1ia7'j method. (Heat-resistant i41: F at the position where the 3iF type and the lower mold face each other,
(Measuring Il = 1mm) A mold for reinforced plastic molding. (4) The surface of the elastic material fixed to the lower mold is 4. The mold for a fiber-reinforced PlusDeck molded product according to claim 3, wherein the spinneret is formed by forming convex stripes in a lattice shape.
JP57140447A 1982-08-11 1982-08-11 Manufacture of fiber reinforced plastic molding and molding die therefor Pending JPS5929120A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57140447A JPS5929120A (en) 1982-08-11 1982-08-11 Manufacture of fiber reinforced plastic molding and molding die therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57140447A JPS5929120A (en) 1982-08-11 1982-08-11 Manufacture of fiber reinforced plastic molding and molding die therefor

Publications (1)

Publication Number Publication Date
JPS5929120A true JPS5929120A (en) 1984-02-16

Family

ID=15268834

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57140447A Pending JPS5929120A (en) 1982-08-11 1982-08-11 Manufacture of fiber reinforced plastic molding and molding die therefor

Country Status (1)

Country Link
JP (1) JPS5929120A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5197676A (en) * 1975-02-25 1976-08-27
JPS5330248A (en) * 1976-09-01 1978-03-22 Kokusai Denshin Denwa Co Ltd Function generator

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5197676A (en) * 1975-02-25 1976-08-27
JPS5330248A (en) * 1976-09-01 1978-03-22 Kokusai Denshin Denwa Co Ltd Function generator

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