JPS5861853A - Electrostatic coating device - Google Patents
Electrostatic coating deviceInfo
- Publication number
- JPS5861853A JPS5861853A JP16177181A JP16177181A JPS5861853A JP S5861853 A JPS5861853 A JP S5861853A JP 16177181 A JP16177181 A JP 16177181A JP 16177181 A JP16177181 A JP 16177181A JP S5861853 A JPS5861853 A JP S5861853A
- Authority
- JP
- Japan
- Prior art keywords
- paint
- tank
- high voltage
- booth
- conductive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Electrostatic Spraying Apparatus (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は塗料タンクに帯電した塗料を塗装ブース外に放
電させることによって塗装作菓の安全を図るようにした
静電塗装装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an electrostatic coating device that ensures the safety of painted confectionery by discharging electrically charged paint from a paint tank to the outside of the painting booth.
一般に、塗装ブース内には高電圧を印加しつつ塗料を静
電霧化する塗装機を設け、該塗装機は塗料ホースを介し
て塗料タンクと接続し、骸塗料タンクを絶縁台上に載置
し、該塗料タンク内に例えば水系塗料、メタリック塗料
のような導電性塗料を貯え、該導電性塗料を塗装機から
被塗物に向は噴霧するようにした静電塗装装置が知られ
ている。Generally, a paint booth is equipped with a paint machine that electrostatically atomizes paint while applying a high voltage, and the paint machine is connected to a paint tank via a paint hose, and the paint tank is placed on an insulated stand. However, an electrostatic coating device is known in which a conductive paint such as a water-based paint or a metallic paint is stored in the paint tank, and the conductive paint is sprayed from a coating machine onto the object to be coated. .
しかし、このように塗料として導電性塗料を使用し九場
合、塗装機に高電圧(例えば−90kV)を印加すると
、この高電圧は塗料ホース内に充満している塗料を伝わ
って塗料タンクまたはその内部の塗料を塗装機とほぼ同
電位にしてしまう現象を起す。このため、塗料タンクが
高電位となって塗装作業中にま九は作業停止後に該11
1科タンクに人手が接触すると電撃を受けたり、また塗
料タンクやその内部の塗料にス・臂−りが発生する程度
までの電荷量が蓄えられると、このスノ4−りのために
溶剤蒸気に着火して爆発や火災を起す危険性がある。。However, when a conductive paint is used as the paint in this way, if a high voltage (for example -90kV) is applied to the paint sprayer, this high voltage will be transmitted through the paint filling the paint hose to the paint tank or the paint tank. This causes the paint inside to have almost the same potential as the paint sprayer. For this reason, the paint tank became high potential and during painting work, the paint tank was stopped and the 11
If a person comes into contact with the tank, he or she will receive an electric shock, or if the paint tank or the paint inside it accumulates enough charge to cause splatters, solvent vapor will be released due to this sludge. There is a risk of ignition, causing an explosion or fire. .
上述した危険性を除去するため、従来は導電性塗料を用
いて塗装作業を行なった後に、先端が塗装ブース外に接
地されたアース棒を塗料タンクに接触させ、該塗料タン
クに蓄えられた電荷を放電するようにしていた。In order to eliminate the above-mentioned dangers, conventionally, after painting with conductive paint, a ground rod whose tip is grounded outside the paint booth is brought into contact with the paint tank, and the electric charge stored in the paint tank is removed. was designed to discharge.
しかし、このようなアース棒を用いる方法にあっては、
その都度人手によってアース棒を塗料タンクに接触させ
なくてはならず一非常に煩わしいという欠点があった。However, with this method of using a grounding rod,
The disadvantage is that the grounding rod must be brought into contact with the paint tank each time by hand, which is extremely troublesome.
また、塗料タンクに塗料が付着してい走り、アース棒が
発錆し、または塗料が付着して確実に放電を行なうこと
ができないという欠点があった。In addition, there are also disadvantages in that paint adheres to the paint tank, causes rust on the grounding rod, or prevents reliable discharge due to paint adhesion.
一方、塗料タンクに導電性塗料と、例えばソリッド塗料
のような非導電性塗料とをある周期で交互に貯え、複数
種類の塗料を使い分ける塗装方式がある。このような方
式においても、導電性塗料を用いる場合には前述と同様
に塗料タンクに蓄えられた電荷をその都度アース棒によ
って放電させなくてはならないばかりでなく、非導電性
塗料を使用している場合でも塗装機と被塗物との間の電
界中に塗料タンクがあると、該塗料夕/りおよび塗料に
電荷が蓄えられてしまう恐れがあうた。On the other hand, there is a coating method in which a conductive paint and a non-conductive paint such as a solid paint are alternately stored in a paint tank at a certain period, and multiple types of paint are selectively used. Even in this type of system, when using conductive paint, not only must the electric charge stored in the paint tank be discharged each time using a grounding rod, but also when using non-conductive paint. Even if the paint tank is present in the electric field between the paint sprayer and the object to be coated, there is a risk that electric charge will be stored in the paint sludge and the paint.
本発明はこのような従来技術による静電塗装装置の欠点
を改良し、塗料タンクに帯電した電荷を放電させるため
の高電圧ケーブルの途中であって、塗装ブース外に位置
・させて高電圧スイッチを設け、該高電圧スイッチを開
閉成きせることによって、塗装作業の安全性確保するよ
うにした静電塗装装置を提供するものである。The present invention improves the shortcomings of the electrostatic coating equipment according to the prior art, and installs a high voltage switch located outside the coating booth in the middle of the high voltage cable for discharging the charges accumulated in the paint tank. The present invention provides an electrostatic coating device in which the safety of coating work is ensured by opening and closing the high voltage switch.
以下、本発明について図面に示す実施例と共に説明する
。The present invention will be described below along with embodiments shown in the drawings.
図面において、lは塗装作業エリアとなる塗装!−スを
示し、該塗装ブース1内には塗装機2が設けられ、該塗
装機2は絶縁性支持#iXaを介してレシグロケータ4
に往復動可能に設けられている。In the drawing, l is the painting work area, painting! A coating machine 2 is installed in the coating booth 1, and the coating machine 2 is connected to a reciprocating locator 4 via an insulating support #iXa.
It is installed so that it can be moved back and forth.
前記塗装機2は高電圧ケーブル5を介して高電圧発生装
置6と接続されている。ここで、高電圧発生装置6は商
用電源を例えば−90kVの高電圧に昇圧するもので、
塗装機2にこの高電圧が印加されることによって塗料を
静電霧化し、この霧化塗料を被塗物に向は飛行塗着させ
るものである。そして、靜塗機2としてはベル型回転霧
化頭、ディスク型回転霧化頭を用いた静電塗装機、静電
霧化とエア霧化の機能を有するエアガン等が用いられる
。The coating machine 2 is connected to a high voltage generator 6 via a high voltage cable 5. Here, the high voltage generator 6 boosts the commercial power supply to a high voltage of, for example, -90 kV.
By applying this high voltage to the coating machine 2, the paint is electrostatically atomized, and the atomized paint is applied to the object by flying. As the thin coating machine 2, an electrostatic coating machine using a bell-shaped rotating atomizing head, a disc-shaped rotating atomizing head, an air gun having functions of electrostatic atomization and air atomization, or the like is used.
また、塗装ブースl内には絶縁性の部材によって構成さ
れている絶縁台7が設けられ、該絶縁台・7には金属製
の塗料タンク8が載置され、該塗料タンク8内には導電
性塗料または非導電性塗料が・貯えられている。9は塗
料ポンプを示し、該ポンダ9Fi防爆構造の直流モータ
10によって駆動される。そして、塗料ポンプ9は塗料
ノ辛イブ11を介して塗料タンク8と接続されると共に
、′塗料ホース12を介して三方切換弁13と接続され
ている。三方切換弁13は塗料ホース14を介して塗装
機2と接続されると共に、塗料ホース15を介して塗料
タンク8と接続されている。Furthermore, an insulating stand 7 made of an insulating member is provided inside the painting booth l, and a metal paint tank 8 is placed on the insulating stand 7. Contains electrically conductive or non-conductive paint. Reference numeral 9 indicates a paint pump, which is driven by a direct current motor 10 having an explosion-proof construction. The paint pump 9 is connected to a paint tank 8 via a paint pump 11, and is also connected to a three-way switching valve 13 via a paint hose 12. The three-way switching valve 13 is connected to the paint sprayer 2 via a paint hose 14 and to the paint tank 8 via a paint hose 15.
次に、16は一端が塗料タンク8に接続され、他端が塗
装シースl外に接地された高電圧ケーゾルで、吠高電圧
ケーブル16の途中であって、かつ塗装シースl外には
高電圧スイッチ17が設けられ、該高電圧スイッチ17
は励磁コイル17Aが非励磁状態において接点17B側
に位置し、励磁状態において接点17c側に位置する電
磁式スイッチとして構成されている。Next, reference numeral 16 is a high voltage cable whose one end is connected to the paint tank 8 and the other end is grounded outside the paint sheath l. A switch 17 is provided, the high voltage switch 17
is configured as an electromagnetic switch in which the excitation coil 17A is located on the contact 17B side in a non-excited state and on the contact 17c side in an energized state.
さらに、18は選択スイッチ、19は電源を示し、前記
励磁コイル17A、選択スイッチ18、電源19からな
るルーダが形成されている。そして、選択スイッチ18
は接点18A、18Bを有し、接点18Bに切換えるこ
とによって励磁コイル17Aが励磁するように構成され
ている。Further, 18 is a selection switch, and 19 is a power source, and a router is formed by the excitation coil 17A, the selection switch 18, and the power source 19. Then, the selection switch 18
has contacts 18A and 18B, and is configured such that excitation coil 17A is excited by switching to contact 18B.
なお、1凶中20は塗料Iンノ9と絶縁台7上の金属板
とを接続する高電圧ケーブルで、該高電圧ケーブル20
は絶縁台7に金属板が添設され、かつ塗料タンク8が金
に製である場合において、塗料ポンプ9に蓄えられた電
荷を高電圧ケーブル20、金属板、塗料タンク8を介し
て、高電圧ケーブル16から放電するように構成しうる
。しかし、塗料タンク8内に導電性塗料が貯えられてい
るときには、塗料ホース11を介して該塗料jンク8と
塗料Iング9とは実質的に同電位となるから、高電圧ケ
ーブル20は不要とすることもできる。In addition, the high voltage cable 20 is a high voltage cable that connects the paint insert 9 and the metal plate on the insulating stand 7.
In the case where a metal plate is attached to the insulating stand 7 and the paint tank 8 is made of gold, the electric charge stored in the paint pump 9 is transferred to a high voltage via the high voltage cable 20, the metal plate, and the paint tank 8. It may be configured to discharge from the voltage cable 16. However, when conductive paint is stored in the paint tank 8, the paint jink 8 and the paint Ig 9 are brought to substantially the same potential via the paint hose 11, so the high voltage cable 20 is unnecessary. It is also possible to do this.
このように構成される静電塗装装置において、まず、塗
料タンク8に導電性塗料が貯えられている場合の作動に
ついて述べる。In the electrostatic coating apparatus configured as described above, the operation when conductive paint is stored in the paint tank 8 will be described first.
最初に、選択スイッチ18を接点18B側とすると、高
電圧スイッチ17は励磁コイル17Aが励磁して接点L
7C側に切換わり、高電圧ターグル16を開成する。First, when the selection switch 18 is set to the contact 18B side, the excitation coil 17A is excited and the high voltage switch 17 is turned to the contact L.
Switches to the 7C side and opens the high voltage tagle 16.
次K、モータ10により塗料ボンf9を駆動すると、塗
料タンク8内の導電性塗料は塗料ホース11%ボンf9
、塗料ホース12、三方切換弁13、塗料ホース15か
らなる糸路を循環する。Next, when the paint tank f9 is driven by the motor 10, the conductive paint in the paint tank 8 is filled with 11% of the paint hose.
, a paint hose 12, a three-way switching valve 13, and a paint hose 15.
一方、高電圧ケーブル5を介して高電圧発生装置6から
の高電圧を塗装機2に印加する。On the other hand, a high voltage from a high voltage generator 6 is applied to the coating machine 2 via a high voltage cable 5.
次に、三方切換弁13を切換えると、塗料ホース14側
に塗料が流れるよう切換わり塗装機2に導電性塗料が供
給され、峡部装機2に印加されている高電圧によって静
電霧化し、被塗物に向けて飛行塗着する。このとき、塗
装機2に印加された高電圧は塗料の電気抵抗値が低いた
め(メ゛タリツク塗料の場合、電気抵抗値は0,3舶以
下である)、塗料ホース14、三方切換弁13、塗料ホ
ース15を介して塗料タンク8に流れ、塗料機2とほぼ
同電位となる。また、塗料ボングー9も塗料ホースtt
、’t2を介して塗料タンク8と同電位となる。しかし
、高電圧スイッチ17は開成しているから、塗料タンク
8は高電圧が印加されたままや状態にあるので、m装作
業が可能である。Next, when the three-way switching valve 13 is switched, the switch is made so that the paint flows to the paint hose 14 side, the conductive paint is supplied to the coating machine 2, and is electrostatically atomized by the high voltage applied to the isthmus coating machine 2. Dispense by flying towards the object to be coated. At this time, the high voltage applied to the paint sprayer 2 is applied to the paint hose 14 and the three-way switching valve 13 because the electrical resistance value of the paint is low (in the case of metallic paint, the electrical resistance value is 0.3 or less). , flows into the paint tank 8 via the paint hose 15, and has almost the same potential as the paint machine 2. Also, the paint bongoo 9 is also a paint hose tt.
, 't2, the potential becomes the same as that of the paint tank 8. However, since the high voltage switch 17 is open, the paint tank 8 remains in the state where the high voltage is applied, so that the m-loading operation is possible.
次に1m装作業が終rして高電圧発生装置6を遮断し、
塗料4ンデ9を停止させた後、選択スイッチ18を接点
18B側に切換えると、高電圧スイッチ17の励磁コイ
ルt7Aが消礁し、接点17Bの位置に復帰して閉成し
、塗料タンク8および導電性塗料に帯電し念電荷は放電
される。同時に、塗料デンゾ9に帯電した電荷も高電圧
ケーブル20または塗料ホース11を介して放電される
。従って、塗料タンク8が完全に接地された後に、該塗
料タンク8に触れても電撃を受けることがない。ま恵、
爆発、火災の危険性もないから、洗浄作業、次色塗料の
色替作業も安全に行なうことができる。Next, after the 1m installation work is completed, the high voltage generator 6 is shut off,
After stopping the paint 4 and 9, when the selection switch 18 is switched to the contact 18B side, the excitation coil t7A of the high voltage switch 17 is extinguished, returns to the contact 17B position and is closed, and the paint tank 8 is closed. Then, the electroconductive paint is charged and the psychic charge is discharged. At the same time, the electric charge charged on the paint sensor 9 is also discharged via the high voltage cable 20 or the paint hose 11. Therefore, even if the paint tank 8 is touched after it is completely grounded, the user will not receive an electric shock. Mae,
Since there is no risk of explosion or fire, cleaning work and color changing work can be carried out safely.
一方、塗料タンク8に貯えられている塗料が非導電性塗
料である場合にも、該塗料タンク8が塗装機2と被塗物
との間の電界中にあると、該塗料タンク8や塗料に電荷
が蓄えられる。従って、非導電性塗料を使用して塗装作
業を行なう場合には、塗料タンク8を常時接地すべく、
高電圧スイッチ17は接点17Bとなるように選択スイ
ッチ18を接点LgA側に切換えておけばよい。On the other hand, even if the paint stored in the paint tank 8 is a non-conductive paint, if the paint tank 8 is in an electric field between the coating machine 2 and the object to be coated, the paint tank 8 and the paint Electric charge is stored in the Therefore, when performing painting work using non-conductive paint, the paint tank 8 must be grounded at all times.
The selection switch 18 may be switched to the contact LgA side so that the high voltage switch 17 becomes the contact 17B.
さらに、塗料タンク8に導電性塗料を貯えて塗装作業を
行ない、次に塗料タンク8、塗料ホース11.12,1
4,15.塗装機2、/ y f 9 。Furthermore, conductive paint is stored in the paint tank 8 and painting work is performed, and then the paint tank 8 and the paint hoses 11, 12, 1
4,15. Painter 2, /y f 9.
三方切換弁13′等を全て洗浄し、次に塗料タンク8に
非導電性塗料を貯えて塗装作業を行ない、再び前述と同
様の洗浄を行なって導電性塗料を使用するというように
、塗料夕/り8に導電性塗料と非導電性塗料を混用して
貯える場合がある。この場合には導電性塗料による塗装
作業中は高電圧スイッチ17を開成し、塗装作業終了後
閉成することによって、前述と同様に電荷を放電させる
ことができ、非導電性塗料を使用しているときは常時高
電圧スイッチ17を閉成することによって、安全性を確
保することができる。After cleaning all the three-way switching valves 13', etc., then storing non-conductive paint in the paint tank 8 and performing painting work, perform the same cleaning as described above and use conductive paint, and so on. In some cases, a mixture of conductive paint and non-conductive paint is used and stored. In this case, by opening the high-voltage switch 17 during painting with conductive paint and closing it after painting, the electric charge can be discharged in the same way as described above. Safety can be ensured by always closing the high voltage switch 17 when the vehicle is in use.
表お、本発明の実施例においては高電圧スイッチ17は
選択スイッチ18によって操作される電磁式スイッチと
したが、高電圧スイッチ17をエアシリンダによって作
動する接点と1選択スイッチ18によって作動するエア
シリンダ操作用のエア電磁弁とから構成し、エア電磁弁
を介してエアシ゛リン〆を操作し、接点を開閉成するよ
うにしてもよい、また、塗料タンク8、塗料ポンプ9等
を塗装ブース1内に設置するものとして述べたが、塗装
!−ス1外に設置してもよいことは勿論である。In the embodiment of the present invention, the high voltage switch 17 is an electromagnetic switch operated by the selection switch 18; The paint tank 8, paint pump 9, etc. may be installed in the paint booth 1. I mentioned it as something to be installed, but it is painted! - Of course, it may be installed outside the base 1.
本発明に係る静電塗装装置は以上詳細に述べ友如くであ
って、塗料タンクは高電圧ケーブルを介して接地し、ス
゛ノ4−り等の発生の恐れのない塗装ブース外であって
、かつ該高電圧ケーブルの途中には高電圧スイッチを設
けたから、従来技術の如くアース棒を用いることなく、
該高電圧スイッチの操作だけで塗料タンクに帯電した電
荷を確実に放電することができる。また、塗料タンクに
貯えられている塗料が導電性塗料、非導電性塗料のいず
れの場合であっても、放電のための制御を容易に行なう
ことができ、操作性を著るしく向上させることができる
。The electrostatic coating apparatus according to the present invention is as described in detail above, and the paint tank is grounded via a high voltage cable and is located outside the coating booth where there is no risk of occurrence of sloping or the like. In addition, since a high voltage switch is provided in the middle of the high voltage cable, there is no need to use a grounding rod as in the conventional technology.
The charges accumulated in the paint tank can be reliably discharged simply by operating the high voltage switch. Furthermore, regardless of whether the paint stored in the paint tank is conductive paint or non-conductive paint, discharge control can be easily performed, significantly improving operability. I can do it.
図は本発明に係る静電塗装装置を示す系統図である。
l・・・塗装ブース、2 塗装機、5.16・・高電圧
ケーブル、6・・高電圧発生装置、7・・・絶縁台、8
・・塗料タンク、9・・・塗料ポンプ、11,12゜1
4.15・・・塗料ノ4イグ、17・・・高電圧スイッ
チ、18・・・選択スイッチ。The figure is a system diagram showing an electrostatic coating device according to the present invention. l...Painting booth, 2 Painting machine, 5.16...High voltage cable, 6...High voltage generator, 7...Insulation stand, 8
...Paint tank, 9...Paint pump, 11, 12゜1
4.15...Paint No. 4 Ig, 17...High voltage switch, 18...Selection switch.
Claims (1)
霧化する′塗装機を設け、骸塗装機紘塗料ホースを介し
て塗料タンクと接続し、該塗料タンク内絶縁台上に載置
してなる静電塗装装置において、前記塗料タンクには該
塗料タンクに帯電した電荷を放電させるための高電圧ケ
ーブルを接続し、前記塗装ブース外であって、かつ該高
電圧ケーブルの途中には高電圧スイッチを設け、遠隔操
作により電荷の放電を可能としたことを特徴とする静電
が貯えられている場合において、前記高電圧スイッチは
骸導電性塗料を用いた塗装作業中線開成し、塗装作業路
T後に閉成させ、塗料タンクに帯電した残留電荷を放電
せしめてなる特許請求の範囲(1)項記載の静電塗装装
置。 (3)前記塗料タンクには導電性塗料と非導電性塗料と
が混用して貯えられ、使用される場合において、前記高
電圧スイッチは非導電性塗料を用いた塗装作業中は、常
時閉成させてなる特許請求の範囲(1)または(2)項
記載の静電塗装装置・[Scope of Claims] (1) A paint sprayer that electrostatically atomizes paint while applying a high voltage is provided in the paint booth, and the paint sprayer is connected to a paint tank via a paint hose, and the paint In an electrostatic coating device mounted on an insulating stand inside a tank, a high voltage cable is connected to the paint tank for discharging the electric charge charged in the paint tank, and the paint tank is located outside the paint booth, and A high-voltage switch is provided in the middle of the high-voltage cable, and in the case where static electricity is stored, the high-voltage switch is made of conductive paint. The electrostatic coating apparatus according to claim (1), wherein a line is opened during a painting operation, and is closed after a painting operation path T is completed, thereby discharging residual charges in a paint tank. (3) When a mixture of conductive paint and non-conductive paint is stored and used in the paint tank, the high-voltage switch is kept closed at all times during painting operations using non-conductive paint. The electrostatic coating device according to claim (1) or (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16177181A JPS5861853A (en) | 1981-10-09 | 1981-10-09 | Electrostatic coating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16177181A JPS5861853A (en) | 1981-10-09 | 1981-10-09 | Electrostatic coating device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS5861853A true JPS5861853A (en) | 1983-04-13 |
Family
ID=15741584
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16177181A Pending JPS5861853A (en) | 1981-10-09 | 1981-10-09 | Electrostatic coating device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5861853A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016007580A (en) * | 2014-06-25 | 2016-01-18 | 旭サナック株式会社 | Electrostatic coating gun, charging device of electrostatic coating gun and electrostatic coating device |
JP2016007586A (en) * | 2014-06-25 | 2016-01-18 | 旭サナック株式会社 | Electrostatic coating gun, charging device of electrostatic coating gun and electrostatic coating device |
-
1981
- 1981-10-09 JP JP16177181A patent/JPS5861853A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016007580A (en) * | 2014-06-25 | 2016-01-18 | 旭サナック株式会社 | Electrostatic coating gun, charging device of electrostatic coating gun and electrostatic coating device |
JP2016007586A (en) * | 2014-06-25 | 2016-01-18 | 旭サナック株式会社 | Electrostatic coating gun, charging device of electrostatic coating gun and electrostatic coating device |
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