JPS5818876A - Plate base for lead storage battery - Google Patents

Plate base for lead storage battery

Info

Publication number
JPS5818876A
JPS5818876A JP56117992A JP11799281A JPS5818876A JP S5818876 A JPS5818876 A JP S5818876A JP 56117992 A JP56117992 A JP 56117992A JP 11799281 A JP11799281 A JP 11799281A JP S5818876 A JPS5818876 A JP S5818876A
Authority
JP
Japan
Prior art keywords
sheet
porous
poured
mold
central part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP56117992A
Other languages
Japanese (ja)
Inventor
Sukeyasu Ono
小野 祐靖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Corp
Original Assignee
Shin Kobe Electric Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Kobe Electric Machinery Co Ltd filed Critical Shin Kobe Electric Machinery Co Ltd
Priority to JP56117992A priority Critical patent/JPS5818876A/en
Publication of JPS5818876A publication Critical patent/JPS5818876A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/82Multi-step processes for manufacturing carriers for lead-acid accumulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cell Electrode Carriers And Collectors (AREA)

Abstract

PURPOSE:To increase the utilization rate of an active material by using a porous lead alloy as a plate base, and making both a lug and an upper frame solid. CONSTITUTION:After a fluid refractory is poured into the spaces of a spongy foamed resin and hardened, the resin is vaporized so as to make a mold having numbers of holes, and a molten metal is poured into thus made mold. Next, when the molten metal poured into the mold is solidified, the refractory is removed so as to obtain a porous metal. Next, thus manufactured porous Pb-Ca system slloy sheet 1 is supplied from a sheet supply hole 3 into an impregnating device 2 heated to 150 deg.C, and the central part of the sheet 1 is impregnated by pouring a molten bath of a Pb-Sb system alloy (Sb 1%) from molten-bath supply pipes 4 and 5 while carrying out degassing by means of a suction pipe 6. After that, a sheet 8 having a solid central part 8a is drawn out of a lower drawer hole 7. Next, punching work is performed on the central part 8a in order to form a lug 9 and an upper frame 10, and circular punching work is performed on the other part so as to provide holes 11. After that, the sheet 8 is cut at the broken lines so as to make plate bases 12, and a paste is packed into the plate bases 12 so as to obtain electrode plates.

Description

【発明の詳細な説明】 本発明は多孔質の鉛合金から成る鉛蓄電池極板用基体に
関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a substrate for a lead acid battery electrode plate made of a porous lead alloy.

従来自動車用船蓄電池に用いられる極板用基体は鋳造あ
るいはエキスバンド加工等により製造されてきたが、そ
の機能は集電体と活物質保持だけであり、従って該極板
用基体を使った極板は活物質利用率の点で限界がありた
Conventionally, electrode plate substrates used in automotive and marine storage batteries have been manufactured by casting or expanded processing, but their function is only to serve as a current collector and to hold the active material, so electrodes using such electrode plate substrates are The board had a limit in terms of active material utilization.

本発明は上記欠点を除去するものである。The present invention eliminates the above drawbacks.

一方、近年銅合金、亜鉛、スズ、鉛、アルミニウム等の
多孔質金属が開発されて来ており。
On the other hand, porous metals such as copper alloys, zinc, tin, lead, and aluminum have been developed in recent years.

その製造法はまずスポンジ状の発泡樹脂の空隙に流動状
の耐火物を注入し硬化させ1次に樹脂と耐火物の一体化
品を加熱して樹脂を気化させスポンジ状の多孔を持つ型
を製作する。次の工程では仁の型に、溶けた金属を流し
込み固まった後、耐火物を除去し、最初のスポンジ状の
樹脂と同様の多孔質金員を得るわけである。
The manufacturing method is to first inject a fluid refractory into the voids of a sponge-like foamed resin and harden it, then heat the integrated product of resin and refractory to vaporize the resin and create a mold with sponge-like pores. To manufacture. In the next step, molten metal is poured into the mold, and after it hardens, the refractory is removed to obtain a porous metal similar to the initial spongy resin.

本発明は上記目的達成のために、上述の多孔質鉛合金を
極板用基体に用いると共に該基体の耳部と上部フレーム
をソリッド化した鉛蓄電池極板用基体である。
In order to achieve the above-mentioned object, the present invention provides a base for a lead-acid battery electrode plate, in which the porous lead alloy described above is used as the base for the electrode plate, and the ears and upper frame of the base are made solid.

本発明の一実施例について説明する。、上述した方法で
製造した導通空間をもつ孔径α1113〜α05 ws
m 、孔間隔α13〜α155w+。
An embodiment of the present invention will be described. , a hole diameter α1113 to α05 ws with a conductive space manufactured by the method described above.
m, hole spacing α13 to α155w+.

孔密度約4X10+e個/−で、1■厚さのpb−CI
系多孔質合金シート′を用−意する1次にこのシートl
を第1図に示すように150℃に加熱した含浸装置2中
にその上部に設けたシ・−ト供給口3より供給する。次
に含浸装置2の両側に設けた溶湯供給パイプ4,5より
含浸装置2中へ真空ポンプに直結した吸引バイブロで脱
気しながら420℃〜4.70℃のpb−5b系合金(
Sb1%)の溶湯を注入する。この操作により含浸装置
II2中でシートlの中央部分に上述したp b −3
b系合金の溶湯を含浸させる。
PB-CI with a hole density of about 4×10+e/- and a thickness of 1■
The first step is to prepare a porous alloy sheet.
As shown in FIG. 1, the material is fed into the impregnating apparatus 2 heated to 150 DEG C. through a sheet supply port 3 provided at the upper part thereof. Next, the molten metal is fed into the impregnating apparatus 2 from the molten metal supply pipes 4 and 5 provided on both sides of the impregnating apparatus 2, while degassing with a suction vibro directly connected to a vacuum pump.
A molten metal containing 1% Sb is injected. By this operation, the above-mentioned p b -3
Impregnation with molten metal of b-based alloy.

しかる後に含浸装[2の下部の引き出しロアから中央部
8aかソリッド状になったシート8を引き出す。
Thereafter, the central portion 8a or the sheet 8 in a solid shape is pulled out from the lower drawer lower of the impregnation device [2].

法務こ第2etJに示すよう一ζ、耳部9と上部フレー
ム10を形成する為にソリッド化した中央部8aにパン
チングをほどこし、同時に耳部91dよび上部フレーム
10以外の部分にも円形パンチングをほどこして孔11
を設ける。孔11の直径は5〜lO■、孔11と孔11
の間隔は2〜7−程度である。
As shown in Homuko No. 2etJ, punching is performed on the solid central portion 8a to form the ear portion 9 and the upper frame 10, and at the same time, circular punching is performed on the portions other than the ear portion 91d and the upper frame 10. hole 11
will be established. The diameter of hole 11 is 5~1O■, hole 11 and hole 11
The interval between is about 2 to 7-.

次にこのようにパンチングされたシート8を第2図の破
線の位置で断裁して、第3図番こ示す極板用基体12を
得る。
Next, the thus punched sheet 8 is cut at the position of the broken line in FIG. 2 to obtain the electrode plate base 12 shown in FIG. 3.

次にこの極板用基体12にペーストを充填し極板とする
。このようにして製作された極板はその基体12が互い
に導通空間をもつ多孔質合金から成っているのて、電解
液は基体12の多孔中にも多(存在することになり、従
って基体逍傍の活物質が放電に与り品すくなり、従来の
極板より活物質の利用率か向上する。
Next, this electrode plate base 12 is filled with paste to form an electrode plate. Since the base 12 of the electrode plate manufactured in this way is made of a porous alloy having mutually conductive spaces, the electrolyte is also present in the pores of the base 12, so that the electrolyte is present in the pores of the base 12. The nearby active material participates in the discharge and becomes less active, improving the active material utilization rate compared to conventional electrode plates.

本発明の極板用基体を用いた電池と従来の電池、すなわ
ちエキスバンド格子て同一重量のものを用い、活物質量
、ペースト仕様、極板の大きさ等およびそれ以外の電池
仕様も同一なものとで各試験を行なった結果を第1表に
示す。
A battery using the electrode plate substrate of the present invention and a conventional battery, that is, those with the same expanded grid weight, and the same amount of active material, paste specifications, electrode plate size, and other battery specifications. Table 1 shows the results of each test conducted with the same material.

第  1  表 第1表から明らかなように、従来の電池の正極板の利用
率が57−であるのに比べ1本発明による電池の正極板
の利用率は65チと大幅に向上した。また本発明による
電池では、多孔質鉛合金を極板用基体に用いたときの短
所である大輪な電圧降下を防止するために極板用基体1
2の耳部9と上部フレーム1oをソリッド化したのて、
−15℃、100A放電の電圧降下はα5vと、それ程
大きくなく、放電持続時間は正極板の利用率か上がった
ので反対に27秒長くなった。更には本発明の極板用基
体12は基体表面も多数の孔の一部て構成されているの
で、凹凸が激しく活物質との密着性も従来の極板のそれ
と比べ良くなり1組立一工程中の活物質の脱落も大幅に
減少した。
Table 1 As is clear from Table 1, the utilization rate of the positive electrode plate of the battery according to the present invention was significantly improved to 65 - compared to the utilization rate of the positive electrode plate of the conventional battery which was 57 -. In addition, in the battery according to the present invention, in order to prevent a large voltage drop, which is a disadvantage when a porous lead alloy is used for the electrode plate substrate, the electrode plate substrate is
After making the ear part 9 and upper frame 1o of 2 solid,
The voltage drop for a 100A discharge at -15°C was α5v, which was not so large, and the discharge duration was 27 seconds longer due to the increased utilization of the positive electrode plate. Furthermore, since the surface of the electrode plate substrate 12 of the present invention is made up of part of a large number of holes, the surface is highly uneven and the adhesion to the active material is better than that of conventional electrode plates, allowing one assembly and one process. Shedding of the active material inside was also significantly reduced.

以上のように本発明によれば、活物質の利用率が大幅に
向上すると共に低温時の高率放電特性とくに電圧特性も
よく且つ持続時間が長くなり、また活物質と極板用基体
との密着性かよくなって長寿命となる等工業的価値は大
きい。
As described above, according to the present invention, the utilization rate of the active material is significantly improved, high rate discharge characteristics at low temperatures, especially voltage characteristics, and duration are increased, and the bond between the active material and the electrode plate substrate is improved. It has great industrial value, such as improved adhesion and longer life.

ζ 図面の簡単な説明        。ζ Brief description of the drawing.

第1図は本発明の一実施例9鉛蓄電池極板用基体の製造
状態図、第2図は本案施例の中央部をソリッド化したシ
ートの要部正面図、第3図は同じく鉛蓄電池極板用基体
の正面図である。
Fig. 1 is a manufacturing state diagram of a base for a lead-acid battery electrode plate according to an embodiment 9 of the present invention, Fig. 2 is a front view of the main part of a sheet with a solid central part in this embodiment, and Fig. 3 is a similar diagram of a lead-acid battery. It is a front view of the base for electrode plates.

1はP b −(a系多孔質合金シート、9は耳部、1
0は上部フレーム、12は極板用基体特許出願人 新神戸電機株式会社 第2図 第3図
1 is a Pb-(a-based porous alloy sheet, 9 is an ear part, 1
0 is the upper frame, 12 is the base for the electrode plate. Patent applicant: Shin-Kobe Electric Machinery Co., Ltd. Figure 2 Figure 3

Claims (1)

【特許請求の範囲】[Claims] 多孔質の鉛合金から成る極板用基体の耳部および上部フ
レームをソリッド状の鉛合金で構成したことを特徴とす
る鉛蓄電池極板用基体。
1. A base for a lead-acid battery electrode plate, characterized in that the ears and upper frame of the base for an electrode plate made of a porous lead alloy are made of a solid lead alloy.
JP56117992A 1981-07-28 1981-07-28 Plate base for lead storage battery Pending JPS5818876A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56117992A JPS5818876A (en) 1981-07-28 1981-07-28 Plate base for lead storage battery

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56117992A JPS5818876A (en) 1981-07-28 1981-07-28 Plate base for lead storage battery

Publications (1)

Publication Number Publication Date
JPS5818876A true JPS5818876A (en) 1983-02-03

Family

ID=14725343

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56117992A Pending JPS5818876A (en) 1981-07-28 1981-07-28 Plate base for lead storage battery

Country Status (1)

Country Link
JP (1) JPS5818876A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0216782A1 (en) * 1984-11-19 1987-04-08 Revere Copper And Brass Incorporated Laminated lead alloy strip for battery grid application and electrochemical cells utilizing same
FR2638570A1 (en) * 1988-10-28 1990-05-04 Mac Eng & Equip APPARATUS FOR DIVIDING AND STACKING THE BATTERY GRIDS

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0216782A1 (en) * 1984-11-19 1987-04-08 Revere Copper And Brass Incorporated Laminated lead alloy strip for battery grid application and electrochemical cells utilizing same
FR2638570A1 (en) * 1988-10-28 1990-05-04 Mac Eng & Equip APPARATUS FOR DIVIDING AND STACKING THE BATTERY GRIDS
BE1004048A5 (en) * 1988-10-28 1992-09-15 Mac Eng & Equip DIVIDE AND APPARATUS FOR BATTERY GRIDS pasting.

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