JPS58123668A - Manufacture of cylindrical alkaline battery - Google Patents
Manufacture of cylindrical alkaline batteryInfo
- Publication number
- JPS58123668A JPS58123668A JP667782A JP667782A JPS58123668A JP S58123668 A JPS58123668 A JP S58123668A JP 667782 A JP667782 A JP 667782A JP 667782 A JP667782 A JP 667782A JP S58123668 A JPS58123668 A JP S58123668A
- Authority
- JP
- Japan
- Prior art keywords
- positive
- positive electrode
- mixtures
- core rod
- wall
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/04—Cells with aqueous electrolyte
- H01M6/06—Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid
- H01M6/08—Dry cells, i.e. cells wherein the electrolyte is rendered non-fluid with cup-shaped electrodes
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Primary Cells (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
Description
【発明の詳細な説明】
ルカリ電池の製造法の改良に係り、放電性能の向上をは
かることを目的とする。DETAILED DESCRIPTION OF THE INVENTION An object of the present invention is to improve the manufacturing method of a lukewarm battery, and to improve its discharge performance.
アルカリ・マンガン電池などの筒形アルカリ電池におい
ては、正極合剤と正極缶との接触を密にするために、特
公昭55 − 20834号公報に示されるように、正
極合剤をリング状に仮成形し、これを所定数正極缶の内
壁にそつで積み重ね、これら正極合剤の中空部にコアー
ロッドを嵌通し、コアーロッドの外周に摺動自在に装着
された上杵で正極合剤の−に部から加圧し一〇、正極合
剤を正極缶とコアーロッドとの間で圧縮して正極缶の内
壁に密着させることが行なわれている。In cylindrical alkaline batteries such as alkaline manganese batteries, in order to make close contact between the positive electrode mixture and the positive electrode can, the positive electrode mixture is temporarily formed into a ring shape as shown in Japanese Patent Publication No. 55-20834. A predetermined number of the positive electrode mixtures are stacked along the inner wall of the can, a core rod is inserted into the hollow part of these positive electrode mixtures, and an upper punch slidably attached to the outer periphery of the core rod is used to punch the negative part of the positive electrode mixture. The positive electrode mixture is compressed between the positive electrode can and the core rod so that it is brought into close contact with the inner wall of the positive electrode can.
しかしながら、このように所定数のリング状正棒合剤を
全部正極缶内に積み重ねてから加圧すると、上部の正極
合剤はよく加圧されるものの、下部すなわち正極缶の缶
底側の正極合剤は充分に加圧されず、正極缶との密着性
が低下して電池の内部抵抗が高くなる。However, when a predetermined number of ring-shaped positive rod mixtures are all stacked in a positive electrode can and then pressurized, the upper positive electrode mixture is well pressurized, but the lower part, that is, the positive electrode on the bottom side of the positive electrode can, is The mixture is not sufficiently pressurized, resulting in poor adhesion to the positive electrode can and increased internal resistance of the battery.
本発明は、そのようなJ,+一情に照らしてなされたも
のであり、仮成形されたリング状の正極合剤を所定数正
極缶の内壁に沿って積み重ね、これら正極合剤の中空部
にコアーロッドを嵌通し、コアーロッドの外周に摺動自
在に装着された上杵で正極合剤の上部から加圧して正極
合剤を正極缶とコアーロッドとの間で圧縮して正極缶の
内壁に密着させる筒形アルカリ電池の製造において、上
杵による加圧を2回以上に分けて行なうことにより、正
極缶の缶底側の正極合剤を上部すなわち正極缶の開口部
側の正極合剤、と同様に充分に加圧できるようにして正
極缶の内壁との密着性を旨め、内部抵抗の小さい筒形ア
ルカリ電池を提供できるようにしたものである。The present invention was made in light of such a situation, and consists of stacking a predetermined number of temporarily formed ring-shaped positive electrode mixtures along the inner wall of a positive electrode can, and filling the hollow portions of these positive electrode mixtures. A core rod is inserted into the core rod, and an upper punch slidably attached to the outer circumference of the core rod applies pressure from above to the positive electrode mixture, compressing the positive electrode mixture between the positive electrode can and the core rod and tightly contacting the inner wall of the positive electrode can. In manufacturing cylindrical alkaline batteries, the positive electrode mixture on the bottom side of the positive electrode can is mixed with the positive electrode mixture on the upper side, that is, the opening side of the positive electrode can, by applying pressure with an upper punch in two or more times. Similarly, sufficient pressure can be applied to improve adhesion to the inner wall of the positive electrode can, thereby making it possible to provide a cylindrical alkaline battery with low internal resistance.
本発明においては、たとえば1個の電池を製造するにあ
たり、リング状正極合剤を4個必要とする場合、個々の
リング状正極合剤を正1j缶に挿入するごとに、上杵に
よる加圧を行なってもよいし、また最初2個積み1にね
るように挿入し、上杵による加圧を行ない、加圧後、加
圧された正極合剤上に残り2個のリング状正極合剤を積
み重ね、その上から上杵による加圧を行なってもよい。In the present invention, for example, if four ring-shaped positive electrode mixtures are required to manufacture one battery, each time each ring-shaped positive electrode mixture is inserted into a positive 1j can, pressure is applied with an upper punch. Alternatively, you can first insert two ring-shaped positive electrode mixtures in a stacked manner and pressurize them with an upper punch. It is also possible to stack them and pressurize them with an upper pestle.
要は正極缶の缶底側のリング状正極合剤が開口部側の正
極合剤と同様に充分に加圧され正極缶の内壁に充分に密
着できるように加圧が2回以上に分けて行なわればよい
。The key is to apply pressure in two or more times so that the ring-shaped positive electrode mixture on the bottom side of the positive electrode can is sufficiently pressurized in the same way as the positive electrode mixture on the opening side, and it can be brought into close contact with the inner wall of the positive electrode can. Just do it.
つぎに本発明の実施例を図面とともに説明する。Next, embodiments of the present invention will be described with reference to the drawings.
約500メツシユの二酸化マンガン85部(重量部、以
下同様)と、約1500メツシユのりん状黒鉛12部と
、約80 % (fj鴫循、以下同様)の水酸化カリウ
ムを含有するアルカリ電解液3部とを均一に混合して正
+i合剤とi−1これを所定階採取[〜て2t々2で外
径12.35羽、内径835絹、高さ11朋のリング状
に仮成形した。Alkaline electrolyte 3 containing about 500 meshes of manganese dioxide (85 parts by weight, hereinafter the same), about 1500 meshes of phosphorous graphite 12 parts, and about 80% potassium hydroxide The positive + i mixture and i-1 were collected at a predetermined level and pre-formed into a ring shape with an outer diameter of 12.35 silk, an inner diameter of 835 silk, and a height of 11 mm. .
つぎに、このリング状正極合剤(1aL(lb)をニッ
ケルメッキした鉄缶からなる正極缶(2)の内壁にそっ
て2個積み重ね、(第1図)、正極合剤の中空部に直径
8.3非のコアーロッドel◇を嵌通してコアーロッド
(ハ)の先端を+IE h缶(2)の缶底に当接し、つ
ぎにコアーロッド(ハ)の外周に摺動自在に装着された
リング状の−F杵(イ)で正極合剤の上部から3 t
/CM2の圧力で加圧しく第21’X+ )、iE 4
7jj合剤(Ia)、(lb)を正極缶(2)とコアー
ロッド■◇の間で圧縮して正極缶(2)の内壁に密着さ
せ−そののち」二杵(イ)とコアーロッドQ])を正極
缶(2)から抜き出した(第3図)。Next, two of these ring-shaped positive electrode mixtures (1aL (lb) are stacked along the inner wall of a positive electrode can (2) made of a nickel-plated iron can (Fig. 1), and a diameter of 8. Insert the core rod el◇ of 3. The tip of the core rod (c) comes into contact with the bottom of the +IE h can (2), and then attach the ring-shaped ring that is slidably attached to the outer periphery of the core rod (c). -F punch (A) from the top of the positive electrode mixture by 3 t.
/CM2 pressure 21'X+), iE 4
7jj Compress the mixtures (Ia) and (lb) between the positive electrode can (2) and the core rod ■◇ to make them adhere tightly to the inner wall of the positive electrode can (2) - then press the two punches (A) and the core rod Q]) was extracted from the positive electrode can (2) (Fig. 3).
つぎに前記と同組成で外径12.35間、内径8.3朋
、高さ10酊のリング状に仮成形されたリング状正極合
剤(1c)、(1cJ) f前d1[加圧された正極合
剤(1) 、J=、に積み重ね(第4図)、正極合剤の
中空部にr&径8.2順のコアーロッドa)を嵌通して
コアーロッドの先端を正極缶(2)の缶底に当接し、コ
アーロッドQOの外周に摺動自在に装着されたリング状
の上杵(イ)で正極合剤上から4t/m2の圧力で加圧
しく第5図)、正極合剤を正極缶(2)とコアーロッド
e21との間で圧縮して正極缶(2)の内壁に密着させ
た。Next, a ring-shaped positive electrode mixture (1c), (1cJ), which had the same composition as above and was temporarily formed into a ring shape with an outer diameter of 12.35 mm, an inner diameter of 8.3 mm, and a height of 10 mm, (1cJ) f before d1 [pressure Stack the positive electrode mixture (1), J=, (Fig. 4), insert a core rod a) with an R&diameter of 8.2 into the hollow part of the positive electrode mixture, and connect the tip of the core rod to the positive electrode can (2). A ring-shaped upper punch (A), which is in contact with the bottom of the can and is slidably attached to the outer periphery of the core rod QO, pressurizes the positive electrode mixture from above with a pressure of 4 t/m2 (Fig. 5). was compressed between the positive electrode can (2) and the core rod e21 and brought into close contact with the inner wall of the positive electrode can (2).
正極缶(2)から上杵(イ)とコアーロッドQ◇とを抜
き出したのち(第6図)、正極合剤(1)の中空部にセ
パレータ(3)および永化種鉛を活物質とし電解液で混
練してなる負極剤(4)を装填し、以後、常法にしたが
って第7図に示すような構成のL RG形1ft池を組
み立てた。After extracting the upper punch (A) and core rod Q◇ from the positive electrode can (2) (Fig. 6), electrolysis is performed in the hollow part of the positive electrode mixture (1) using the separator (3) and permanent seed lead as active materials. A negative electrode agent (4) prepared by kneading with a liquid was loaded, and an LRG type 1-ft pond having the configuration shown in FIG. 7 was assembled in accordance with a conventional method.
なお第7図に示す電池において、(5)は負極IJ−ド
棒、(6)は正極缶(2)の開口部を封目する合成樹脂
製の封口体であり、この封口体(2)は負極リード棒(
5)が挿通ずる透孔を中心としその周囲に形成された厚
肉部と、正極缶(2)の開口部局壁の内周面に接する外
周縁部と、V字状部および薄肉部を有し前記厚肉部と外
周縁部とを連結する連結部とからなり、前記透孔には負
4M IJ−ド棒(5)が挿入され、また前記厚内部ど
外周縁部との間には通気孔を有する鉄製の環状支持体(
7)が嵌め込まれている。そしてiEtM缶(2)の開
口端近傍には封口体(6)を受けるための溝が設けられ
、該溝の底壁に封口体(6)の外周縁部の一端が当接し
、正極缶(2)の溝から先の部分は内方へ締め付けられ
彎曲してその内周面が封口体(6)の外周縁部に圧接し
、正極缶(2)の封口がなされている。In the battery shown in FIG. 7, (5) is a negative electrode IJ-rod, (6) is a synthetic resin sealing body that seals the opening of the positive electrode can (2), and this sealing body (2) is the negative electrode lead rod (
5) has a thick wall portion formed around the through hole in the center, an outer peripheral edge portion in contact with the inner peripheral surface of the opening local wall of the positive electrode can (2), a V-shaped portion, and a thin wall portion. A negative 4M IJ rod (5) is inserted into the through hole, and a connecting part connects the thick part and the outer peripheral edge. Iron annular support with ventilation holes (
7) is inserted. A groove for receiving the sealing body (6) is provided near the open end of the iEtM can (2), and one end of the outer peripheral edge of the sealing body (6) comes into contact with the bottom wall of the groove, and the positive electrode can ( The portion beyond the groove 2) is tightened inward and curved so that its inner circumferential surface comes into pressure contact with the outer circumferential edge of the sealing body (6), thereby sealing the positive electrode can (2).
(8)は負極リード棒(5)と負極端子板(9)との間
に配設された板バネであり、この板バネ(8)はその中
心部で負411J−ド棒(5)の頭部を押圧し、その周
縁部で負極端子板(9)に接している。θ1は正極缶(
2)と負極端子板(9)とを絶縁する絶縁リング、αめ
、(2)は樹脂チューブ、(1:1は正極端子板で、0
→は金属外装缶であり、◇υは樹脂リングである。(8) is a leaf spring disposed between the negative electrode lead rod (5) and the negative electrode terminal plate (9), and this leaf spring (8) has its central part connected to the negative electrode lead rod (5). The head is pressed and its peripheral edge is in contact with the negative terminal plate (9). θ1 is the positive electrode can (
2) and the negative terminal plate (9), (2) is the resin tube, (1:1 is the positive terminal plate, 0
→ is a metal exterior can, and ◇υ is a resin ring.
比較のため、前記正極合剤と同組成で外径12.85顛
、内径8.3闘、高さ10 ywtのリング状に仮成形
されたリング状正極合剤を正極缶の内壁にそって4個積
み重ね、該正極合剤の中空部にif径8.2羽のコアー
ロッドを嵌通してコアーロッドの先端を正極缶の底部に
当接し、コアーロッドの外周に摺11カ自在に装着さ7
″Lだリング状の上杵で正極合剤の上部から4 t 7
m2の圧力で加圧j2、正極合剤を正極缶とコアーロッ
ドとの間で圧縮I7て正極缶の内壁に密着させた。For comparison, a ring-shaped positive electrode mixture, which had the same composition as the positive electrode mixture described above and was temporarily formed into a ring shape with an outer diameter of 12.85 mm, an inner diameter of 8.3 mm, and a height of 10 ywt, was placed along the inner wall of the positive electrode can. Stack 4 pieces, fit a core rod with an IF diameter of 8.2 into the hollow part of the positive electrode mixture, bring the tip of the core rod into contact with the bottom of the positive electrode can, and attach it freely to the outer periphery of the core rod.
``Use an L-ring-shaped upper punch to remove 4 t 7 from the top of the positive electrode mixture.
The positive electrode mixture was compressed I7 between the positive electrode can and the core rod under pressure j2 of m2 to bring it into close contact with the inner wall of the positive electrode can.
正極缶から上杵とコアーロッドとを抜き出したのち、正
極合剤の中空部にセパlノー夕と負極剤とを装填し、以
後常法にしたがってLRG形の7程池を組み立てた。After removing the upper punch and core rod from the positive electrode can, a separator nozzle and a negative electrode material were loaded into the hollow part of the positive electrode mixture, and an LRG type 7-hole pond was then assembled according to a conventional method.
どれらの電池の初度、20°Cにおける短絡電流と正極
缶の缶底側の正極合剤の密度および正極缶の開口部(I
IIの正極合剤の密度を測定した結果を第1表に示す。The short-circuit current at 20°C at the initial stage of each battery, the density of the cathode mixture on the bottom side of the cathode can, and the opening of the cathode can (I
Table 1 shows the results of measuring the density of the positive electrode mixture of II.
第 1 表
第1表に示すように本発明の方法で製造した電池は従来
法による電池に比べて短絡電流が大きく、もとより正極
缶缶底側の正極合剤の密度は高く、加圧を2回以」;に
分けて行なう本発明の効果が明らかである。Table 1 As shown in Table 1, the battery manufactured by the method of the present invention has a higher short circuit current than the battery manufactured by the conventional method, and the density of the positive electrode mixture on the bottom side of the positive electrode can is high, making it difficult to apply pressure to 2 The effects of the present invention, which is carried out in two parts, are clear.
第1〜6図は本発明の方法により筒形アルカリ電池を製
造する際の主侠な工程を示す断面図、第7図は本発明の
方法により製造された筒形アルカリ電池の部分断面図で
ある。
(1)・・・正極合剤、 (2)・・・正1徊缶、
e2◇・・・コアーロッド、 (イ)・・・」二杵特
許出願人 日立マクセル株式会社
代理人弁理士 三 輪 鐵 雄゛−゛−゛□゛t・
・ 、′j
第4図 第5図 第6図書 7図
272−Figures 1 to 6 are cross-sectional views showing the main steps in manufacturing a cylindrical alkaline battery by the method of the present invention, and Figure 7 is a partial cross-sectional view of a cylindrical alkaline battery manufactured by the method of the present invention. be. (1)...Positive electrode mixture, (2)...Positive electrode mixture, (2)...Positive electrode mixture,
e2◇...Core rod, (A)...'' Nissui Patent Applicant Hitachi Maxell Co., Ltd. Representative Patent Attorney Miwa Tetsuyu゛-゛-゛□゛t・
・ ,'j Figure 4 Figure 5 Figure 6 Book 7 Figure 272-
Claims (1)
内壁に沿って積み重ね、これら正極合剤の中空部にコア
ーロッドを嵌通し、コアーロッドの外周に摺動自在に装
着された上杵で正極合剤の上部から加圧1−て正極合剤
を正極缶とコアーロッドの間で圧縮して正極缶の内壁に
密着させる筒形アルカリ電池の製造に秒いて、上杵によ
る加圧を2回以上に分けて行なうことを特徴とする筒形
アルカリ甫5池の製造法。1. A predetermined number of temporarily formed ring-shaped positive electrode mixtures are stacked along the inner wall of the positive electrode can, a core rod is inserted into the hollow part of these positive electrode mixtures, and an upper punch is slidably attached to the outer periphery of the core rod. The positive electrode mixture is compressed between the positive electrode can and the core rod by applying pressure from the top of the positive electrode mixture to the inner wall of the positive electrode can. A method for producing five cylindrical alkaline pots, characterized in that the process is carried out in more than one batch.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP667782A JPS58123668A (en) | 1982-01-18 | 1982-01-18 | Manufacture of cylindrical alkaline battery |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP667782A JPS58123668A (en) | 1982-01-18 | 1982-01-18 | Manufacture of cylindrical alkaline battery |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58123668A true JPS58123668A (en) | 1983-07-22 |
JPH0437547B2 JPH0437547B2 (en) | 1992-06-19 |
Family
ID=11644988
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP667782A Granted JPS58123668A (en) | 1982-01-18 | 1982-01-18 | Manufacture of cylindrical alkaline battery |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58123668A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0842762A2 (en) * | 1996-11-14 | 1998-05-20 | Matsushita Electric Industrial Co., Ltd. | Powder compression molding method and apparatus and dry cell |
US6558594B2 (en) | 1996-11-14 | 2003-05-06 | Matsushita Electric Industrial Co., Ltd. | Powder compression molding method for producing cathode pellets for dry cells |
-
1982
- 1982-01-18 JP JP667782A patent/JPS58123668A/en active Granted
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0842762A2 (en) * | 1996-11-14 | 1998-05-20 | Matsushita Electric Industrial Co., Ltd. | Powder compression molding method and apparatus and dry cell |
EP0842762A3 (en) * | 1996-11-14 | 1999-01-07 | Matsushita Electric Industrial Co., Ltd. | Powder compression molding method and apparatus and dry cell |
US6558594B2 (en) | 1996-11-14 | 2003-05-06 | Matsushita Electric Industrial Co., Ltd. | Powder compression molding method for producing cathode pellets for dry cells |
Also Published As
Publication number | Publication date |
---|---|
JPH0437547B2 (en) | 1992-06-19 |
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