JPH11204964A - Bendable wiring board - Google Patents

Bendable wiring board

Info

Publication number
JPH11204964A
JPH11204964A JP493598A JP493598A JPH11204964A JP H11204964 A JPH11204964 A JP H11204964A JP 493598 A JP493598 A JP 493598A JP 493598 A JP493598 A JP 493598A JP H11204964 A JPH11204964 A JP H11204964A
Authority
JP
Japan
Prior art keywords
wiring board
hinge
bent
insulating substrate
flexible circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP493598A
Other languages
Japanese (ja)
Other versions
JP3487542B2 (en
Inventor
Kazutomi Furuta
一臣 古田
Yuichiro Higuchi
裕一郎 樋口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Priority to JP00493598A priority Critical patent/JP3487542B2/en
Publication of JPH11204964A publication Critical patent/JPH11204964A/en
Application granted granted Critical
Publication of JP3487542B2 publication Critical patent/JP3487542B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Insertion, Bundling And Securing Of Wires For Electric Apparatuses (AREA)
  • Structure Of Printed Boards (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a bendable wiring board which smoothly bends a flexible circuit of a cable, etc., without loosening it. SOLUTION: Insulation boards 3 and 4 are connected to be capable of bending with a hinge 2, a flexible circuit 5 is arranged on the insulation boards over the hinge 2, and recessed parts 6 and 7 to which the bent part 5a of the circuit is to be fitted are formed in the cable longitudinal direction from the region close to the hinge. At the hinge side edge of the insulation boards 3 and 4, tapered planes 8 and 9 are formed at a prescribed angle for abutment.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電線等の可撓性の
回路を弛みなくスムーズに屈曲させ得る屈曲配線板に関
するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bent wiring board capable of smoothly bending a flexible circuit such as an electric wire without loosening.

【0002】[0002]

【従来の技術】図5(a)(b)は、特開平3−155316
号公報に記載された従来の屈曲配線板を示すものであ
る。この屈曲配線板15は、図5(a) の如く上層及び下
層の各バスバー16,17と、両バスバー16,17の
間に配置される絶縁基板18と、各部材16〜18を載
置する絶縁樹脂製の下ケース19とで構成される。
2. Description of the Related Art FIGS. 5A and 5B are Japanese Unexamined Patent Publication No. 3-155316.
1 shows a conventional bent wiring board described in Japanese Unexamined Patent Publication (Kokai) No. H10-26095. As shown in FIG. 5 (a), the bent wiring board 15 places the upper and lower bus bars 16, 17, an insulating substrate 18 disposed between the bus bars 16, 17, and the members 16 to 18. And a lower case 19 made of insulating resin.

【0003】下ケース19には所要位置にヒンジ20と
ロック手段21とが設けられ、ヒンジ20に対応して絶
縁基板18にヒンジ22が形成され、各バスバー16,
17に折曲げ可能な切込み23がそれぞれ形成されてい
る。各バスバー16,17には雄端子24が突設され、
絶縁基板18には雄端子挿通孔25が形成され、下ケー
ス19には、雄端子24を収容するコネクタハウジング
26が形成されている。
The lower case 19 is provided with a hinge 20 and a lock means 21 at required positions, and a hinge 22 is formed on the insulating substrate 18 corresponding to the hinge 20.
17 are formed with bendable cuts 23, respectively. Male terminals 24 protrude from each bus bar 16, 17,
A male terminal insertion hole 25 is formed in the insulating substrate 18, and a connector housing 26 that houses the male terminal 24 is formed in the lower case 19.

【0004】各部材16〜19はヒンジ20,22や切
込み23から屈曲可能であり、図5(b) の如く各部材1
6〜19が組み付けられた状態で、ヒンジ20,22や
切込み23から所要角度に折り曲げられて、屈曲配線板
15が構成される。
Each of the members 16 to 19 can be bent from hinges 20 and 22 and a cut 23, and as shown in FIG.
In a state where 6 to 19 are assembled, the bent wiring board 15 is formed by bending the hinges 20 and 22 and the notch 23 to a required angle.

【0005】しかしながら、上記従来の構造にあって
は、バスバー16,17を使用するために回路変更が難
しいと共に、屈曲作業性が悪く、多くの作業工数がかか
り、屈曲角度も限定され、例えば直角になるように大き
く曲げることは非常に困難であった。
However, in the above-described conventional structure, the use of the busbars 16 and 17 makes it difficult to change the circuit, and the bending workability is poor, a large number of work steps are required, and the bending angle is limited. It was very difficult to make a large bend so that

【0006】一方、図6(a)(b)は、特開平7−2214
18号公報に記載された従来の屈曲配線板を示すもので
ある。この屈曲配線板28は、二枚の硬質の絶縁基板2
9,30と、絶縁基板29,30の上に懸け渡されたフ
レキシブル回路体31と、絶縁基板29,30上でフレ
キシブル回路体31の上に配設された大電流用の厚肉回
路導体32,33と、フレキシブル回路体31を屈曲し
た状態で二枚の絶縁基板29,30の間に配設され、二
枚の絶縁基板29,30を連結するL字状の接続端子板
34とで構成される。
On the other hand, FIGS. 6A and 6B show Japanese Patent Application Laid-Open No. 7-2214.
1 shows a conventional bent wiring board described in Japanese Patent Application Publication No. 18-182. This bent wiring board 28 is made of two hard insulating substrates 2
9, 30; a flexible circuit body 31 suspended over the insulating substrates 29, 30; and a large current thick circuit conductor 32 disposed on the flexible circuit body 31 on the insulating substrates 29, 30. , 33 and an L-shaped connection terminal plate 34 disposed between the two insulating substrates 29, 30 in a state where the flexible circuit body 31 is bent, and connecting the two insulating substrates 29, 30. Is done.

【0007】接続端子板34はねじ部材35で各厚肉回
路導体32,33に固定接続され、二枚の絶縁基板2
9,30を直角に曲がった状態に保持する。屈曲配線板
28は、図示しない機器や電気接続箱等の内部に組み込
まれる。
[0007] The connection terminal plate 34 is fixedly connected to each of the thick circuit conductors 32 and 33 by a screw member 35, and the two insulating substrates 2
9 and 30 are held at a right angle. The bent wiring board 28 is incorporated in a device (not shown), an electric connection box, or the like.

【0008】上記構造によれば、フレキシブル回路体3
1により配線板28を大きな角度に容易に曲げることが
できる。しかしながら、別部品の接続端子板34をねじ
部材33で締付接続するために、緩み等により電気的接
続の信頼性が低下したり、組付作業性すなわち屈曲作業
性が悪く、組付工数が増加するといった懸念があった。
According to the above structure, the flexible circuit body 3
1, the wiring board 28 can be easily bent to a large angle. However, since the connection terminal plate 34 as a separate component is tightened and connected with the screw member 33, the reliability of the electrical connection is reduced due to looseness or the like, or the assembling workability, that is, the bending workability is poor. There was concern that it would increase.

【0009】また、上記接続端子板34に代えて二枚の
絶縁基板29,30をヒンジ(図示せず)で連結し、フ
レキシブル回路体31や複数本の電線(図示せず)をヒ
ンジ近傍の絶縁基板29,30上に配線した場合には、
配線板の屈曲と共にフレキシブル回路体31や電線が歪
んだり弛んだりして、配線板の屈曲をうまく行えなかっ
たり、あるいは弛んだフレキシブル回路体31や電線が
絶縁基板や他の部品等と干渉して傷付いたり断線したり
し、あるいは電線の配列が乱れたりするといった懸念が
あった。
Further, instead of the connection terminal plate 34, two insulating substrates 29, 30 are connected by a hinge (not shown), and the flexible circuit body 31 and a plurality of electric wires (not shown) are connected near the hinge. When wiring on the insulating substrates 29 and 30,
The flexible circuit body 31 or the electric wire is distorted or loosened with the bending of the wiring board, and the bending of the wiring board cannot be performed well, or the loosened flexible circuit body 31 or the electric wire interferes with the insulating substrate or other components and the like. There were concerns that the wires could be damaged or disconnected, or that the arrangement of the wires would be disturbed.

【0010】[0010]

【発明が解決しようとする課題】本発明は、上記した点
に鑑み、回路変更を容易に行えると共に、作業性良く、
大きく例えば直角に簡単且つ確実に屈曲させることがで
き、しかもフレキシブル回路体や電線の弛みに伴う傷付
きや配線の乱れを確実に防止することのできる屈曲配線
板を提供することを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and makes it possible to easily change a circuit and improve workability.
An object of the present invention is to provide a bent wiring board which can be easily and reliably bent to a large angle, for example, at a right angle, and which can surely prevent damage and wiring disturbance due to looseness of a flexible circuit body and an electric wire.

【0011】[0011]

【課題を解決するための手段】上記目的を達成するため
に、本発明は、絶縁基板がヒンジで屈曲可能に連結さ
れ、可撓性の回路が該ヒンジの上を経て該絶縁基板の上
に配設され、該絶縁基板に、該ヒンジの近傍から電線長
手方向に、該回路の屈曲部を進入させる凹部が形成され
たことを特徴とする。前記絶縁基板のヒンジ側の端部に
当接用のテーパ面が所要角度に形成されていることも可
能である。
SUMMARY OF THE INVENTION To achieve the above object, the present invention provides an insulating substrate, wherein an insulating substrate is flexibly connected by a hinge, and a flexible circuit passes over the hinge and is mounted on the insulating substrate. A concave portion is provided on the insulating substrate, the concave portion allowing a bent portion of the circuit to enter from a vicinity of the hinge in a longitudinal direction of the electric wire. It is also possible that a tapered surface for contact is formed at a required angle at the hinge-side end of the insulating substrate.

【0012】[0012]

【発明の実施の形態】以下に本発明の実施の形態の具体
例を図面を用いて詳細に説明する。図1〜図4は、本発
明に係る屈曲配線板の一実施例を示すものである。
Embodiments of the present invention will be described below in detail with reference to the drawings. 1 to 4 show an embodiment of a bent wiring board according to the present invention.

【0013】この屈曲配線板1は、ヒンジ2で連結され
た合成樹脂製の二枚の硬質の絶縁基板3,4と、ヒンジ
2を跨いで二枚の絶縁基板3,4に並列に配線された複
数本の被覆電線(可撓性の回路)5とで構成され、ヒン
ジ2を境にして二枚の絶縁基板3,4に、ヒンジ2の近
傍から電線長手方向にそれぞれ電線屈曲用の凹溝(凹
部)6,7を形成したことを特徴とするものである。
This bent wiring board 1 is wired in parallel to two rigid insulating substrates 3 and 4 made of synthetic resin connected by hinges 2 and two insulating substrates 3 and 4 across the hinges 2. And a plurality of insulated wires (flexible circuits) 5 formed on the two insulating substrates 3 and 4 with the hinge 2 as a boundary. The grooves (recesses) 6 and 7 are formed.

【0014】各絶縁基板3,4のヒンジ2側の端部は4
5°の角度でテーパ状に面取りされており(図3)、絶
縁基板3,4の屈曲時にこのテーパ面8,9同士が接合
して、直角に屈曲した屈曲配線板1が構成される(図
4)。テーパ面8,9の角度は配線板1の屈曲角度、す
なわち図示しない電気接続箱や機器に対する取付角度に
応じて適宜設定される。
The ends of the insulating substrates 3 and 4 on the hinge 2 side are 4
The tapered surface is chamfered at an angle of 5 ° (FIG. 3), and when the insulating substrates 3 and 4 are bent, the tapered surfaces 8 and 9 are joined together to form a bent wiring board 1 bent at a right angle ( (Fig. 4). The angles of the tapered surfaces 8 and 9 are appropriately set according to the bending angle of the wiring board 1, that is, the angle of attachment to an electric connection box or a device (not shown).

【0015】ヒンジ2は例えば各絶縁基板3,4と一体
に合成樹脂で薄板状に形成されている。電線5は凹溝
6,7の部分を除いて絶縁基板3,4の表面に圧接や接
着等の手段で固定されている。なお、複数本の電線5に
代えてフレキシブル回路体(可撓性の回路)を設けるこ
とも可能である。
The hinge 2 is formed of a synthetic resin into a thin plate, for example, integrally with the insulating substrates 3 and 4. The electric wire 5 is fixed to the surfaces of the insulating substrates 3 and 4 except for the concave grooves 6 and 7 by means such as pressure contact or adhesion. In addition, it is also possible to provide a flexible circuit body (flexible circuit) instead of the plurality of electric wires 5.

【0016】絶縁基板3,4のテーパ面8,9から電線
長手方向に若干距離をおいて凹溝6,7の始端6a,7
a(図3)が形成され、配線板屈曲時(図4)の電線5
の屈曲部よりも電線長手方向に長く距離をおいて凹溝
6,7の終端6b,7b(図3)が形成されている。配
線板屈曲時に電線5は凹溝6,7内に円弧状に湾曲して
収容される。
The starting ends 6a, 7 of the recessed grooves 6, 7 are spaced slightly from the tapered surfaces 8, 9 of the insulating substrates 3, 4 in the longitudinal direction of the electric wire.
a (FIG. 3) is formed, and the electric wire 5 when the wiring board is bent (FIG. 4)
The ends 6b and 7b (FIG. 3) of the concave grooves 6 and 7 are formed at a distance longer in the longitudinal direction of the electric wire than the bent portion of FIG. When the wiring board is bent, the electric wire 5 is accommodated in the concave grooves 6 and 7 while being curved in an arc shape.

【0017】配線板屈曲時に、本例において電線5は凹
溝6,7の始端6a,7aに軽く触れるか非接触で、凹
溝6,7の終端6b,7bに非接触である。凹溝6,7
の終端6b,7bは、電線5が接した場合でもスムーズ
に導出されるようにテーパ状に形成されている。始端6
a,7a及び終端6b,7bと絶縁基板3,4の表面3
a,4aとの各交差部は滑らかなアール形状とすること
が好ましい。凹溝6,7は複数の電線5の長手直交方向
(横断方向)に連続したものであり、あるいは電線一本
ずつに対応して細長く切欠形成されたものであってもよ
い。
In this embodiment, when the wiring board is bent, the electric wire 5 is lightly touched or not in contact with the starting ends 6a and 7a of the concave grooves 6 and 7, and is not in contact with the terminal ends 6b and 7b of the concave grooves 6 and 7. Grooves 6, 7
Are formed in a tapered shape so as to be smoothly led out even when the electric wire 5 is in contact. Beginning 6
a, 7a, terminations 6b, 7b and surfaces 3 of insulating substrates 3, 4
It is preferable that each intersection with a and 4a has a smooth round shape. The concave grooves 6 and 7 may be continuous in the direction perpendicular to the longitudinal direction (transverse direction) of the plurality of electric wires 5, or may be formed to be elongated and notched corresponding to each electric wire.

【0018】絶縁基板3,4には圧接端子10が植設さ
れ、圧接端子10の圧接部10a(図3)が絶縁基板3
の表面側で電線5に圧接接続し、圧接端子10の雄タブ
部10bが絶縁基板3の裏面側で雌コネクタハウジング
11内に突出している。雌コネクタハウジング11は絶
縁基板3と一体に形成されている。雌コネクタハウジン
グ11と雄タブ部10bとで雌コネクタ12が構成さ
れ、雌コネクタ12は例えば外部ワイヤハーネス(図示
せず)の雄コネクタに接続される。屈曲した二枚の絶縁
基板3,4は例えば図示しない係止部材で固定される。
A press contact terminal 10 is implanted on the insulating substrates 3 and 4, and a press contact portion 10a (FIG. 3) of the press contact terminal 10 is
The male tab portion 10 b of the press contact terminal 10 protrudes into the female connector housing 11 on the back surface side of the insulating substrate 3. The female connector housing 11 is formed integrally with the insulating substrate 3. The female connector 12 is constituted by the female connector housing 11 and the male tab portion 10b, and the female connector 12 is connected to, for example, a male connector of an external wire harness (not shown). The two bent insulating substrates 3 and 4 are fixed by, for example, a locking member (not shown).

【0019】電線5の太さや圧接端子10の板厚を変え
ることで、弱電用にも強電用にも容易に対応することが
できる。また、切断や屈曲配索の容易な電線5を用いる
ことで、回路変更にも容易に対応することができる。配
線板3,4の屈曲と同時に凹溝6,7内に電線5が屈曲
して進入することで、電線5の弛みや歪みが吸収され、
絶縁基板3,4上で電線5が真直に位置し、電線5の配
列の乱れが防止される。
By changing the thickness of the electric wire 5 and the plate thickness of the press contact terminal 10, it is possible to easily cope with both weak and heavy currents. Further, by using the electric wire 5 which can be easily cut and bent, it is possible to easily cope with a circuit change. When the wires 5 bend and enter the grooves 6 and 7 simultaneously with the bending of the wiring boards 3 and 4, the slack and distortion of the wires 5 are absorbed,
The electric wires 5 are positioned straight on the insulating substrates 3 and 4, and the arrangement of the electric wires 5 is prevented from being disordered.

【0020】[0020]

【発明の効果】以上の如く、請求項1記載の発明によれ
ば、絶縁基板を屈曲させた際に、可撓性の回路が湾曲し
て凹部内に進入することで、回路の歪みや弛みが凹部で
吸収され、回路が浮き上がったり弛んだりすることなく
スムーズに屈曲する。それにより、屈曲作業性や組付作
業性が向上し、回路を大きく簡単且つ確実に屈曲させる
ことができると共に、回路配線の乱れや、他部品等との
干渉による回路の傷付きが防止される。可撓性の回路と
して電線を用いれば、回路変更をも容易に行うことがで
きるのは勿論である。また、請求項2記載の発明によれ
ば、絶縁基板のテーパ面同士が当接することで、配線板
の屈曲角が正確に規定される。
As described above, according to the first aspect of the present invention, when the insulating substrate is bent, the flexible circuit bends and enters into the concave portion, thereby distorting or loosening the circuit. Is absorbed by the concave portion, and the circuit bends smoothly without floating or loosening. Thereby, the bending workability and the assembling workability are improved, and the circuit can be easily and reliably bent large, and at the same time, the circuit wiring is not disturbed and the circuit is prevented from being damaged due to interference with other parts. . If an electric wire is used as the flexible circuit, it is needless to say that the circuit can be easily changed. Further, according to the second aspect of the present invention, the tapered surfaces of the insulating substrates come into contact with each other, whereby the bending angle of the wiring board is accurately defined.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る屈曲配線板の一実施例を示す斜視
図である。
FIG. 1 is a perspective view showing one embodiment of a bent wiring board according to the present invention.

【図2】屈曲配線板の屈曲状態を鎖線で示す斜視図であ
る。
FIG. 2 is a perspective view showing a bent state of a bent wiring board by a chain line.

【図3】屈曲配線板を示す側面図である。FIG. 3 is a side view showing a bent wiring board;

【図4】屈曲配線板の屈曲状態を示す側面図である。FIG. 4 is a side view showing a bent state of the bent wiring board.

【図5】(a) は従来の屈曲配線板の各構成部品を示す側
面図、(b) は組付状態を示す側面図である。
FIG. 5A is a side view showing components of a conventional bent wiring board, and FIG. 5B is a side view showing an assembled state.

【図6】(a) は他の従来例の屈曲前の状態を示す縦断面
図、(b) は屈曲した状態の縦断面図である。
6 (a) is a longitudinal sectional view showing a state before bending of another conventional example, and FIG. 6 (b) is a longitudinal sectional view showing a bent state.

【符号の説明】[Explanation of symbols]

1 屈曲配線板 2 ヒンジ 3,4 絶縁基板 5 電線(回路) 6,7 凹溝(凹部) 8,9 テーパ面 DESCRIPTION OF SYMBOLS 1 Bent wiring board 2 Hinge 3, 4 Insulating substrate 5 Electric wire (circuit) 6, 7 Groove (recess) 8, 9 Tapered surface

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 絶縁基板がヒンジで屈曲可能に連結さ
れ、可撓性の回路が該ヒンジの上を経て該絶縁基板に配
設され、該絶縁基板に、該ヒンジの近傍から電線長手方
向に、該回路の屈曲部を進入させる凹部が形成されたこ
とを特徴とする屈曲配線板。
An insulating substrate is flexibly connected by a hinge, and a flexible circuit is disposed on the insulating substrate via the hinge, and the insulating substrate is provided on the insulating substrate in a longitudinal direction of the electric wire from near the hinge. A bent wiring board formed with a concave portion into which the bent portion of the circuit enters.
【請求項2】 前記絶縁基板のヒンジ側の端部に当接用
のテーパ面が所要角度に形成されたことを特徴とする請
求項1記載の屈曲配線板。
2. The bent wiring board according to claim 1, wherein a tapered surface for contact is formed at a required angle at an end of the insulating substrate on a hinge side.
JP00493598A 1998-01-13 1998-01-13 Bent wiring board Expired - Fee Related JP3487542B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP00493598A JP3487542B2 (en) 1998-01-13 1998-01-13 Bent wiring board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP00493598A JP3487542B2 (en) 1998-01-13 1998-01-13 Bent wiring board

Publications (2)

Publication Number Publication Date
JPH11204964A true JPH11204964A (en) 1999-07-30
JP3487542B2 JP3487542B2 (en) 2004-01-19

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JP00493598A Expired - Fee Related JP3487542B2 (en) 1998-01-13 1998-01-13 Bent wiring board

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002096165A1 (en) * 2001-05-21 2002-11-28 Coroplast Fritz Müller Gmbh & Co. Kg Conductive foil, such as a conductive foil cable or a conductive foil plate
EP1665909A1 (en) * 2003-09-11 2006-06-07 Motorola, Inc. Electronic control unit
KR100716828B1 (en) 2005-03-26 2007-05-09 삼성전기주식회사 Flexible PCB with surplus bent for electronic equipments

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002096165A1 (en) * 2001-05-21 2002-11-28 Coroplast Fritz Müller Gmbh & Co. Kg Conductive foil, such as a conductive foil cable or a conductive foil plate
EP1263269A1 (en) * 2001-05-21 2002-12-04 Coroplast Fritz Müller GmbH & Co. KG Foil conductor, such as foil conductor cable or foil circuit board
EP1665909A1 (en) * 2003-09-11 2006-06-07 Motorola, Inc. Electronic control unit
EP1665909A4 (en) * 2003-09-11 2009-03-25 Motorola Inc Electronic control unit
KR100716828B1 (en) 2005-03-26 2007-05-09 삼성전기주식회사 Flexible PCB with surplus bent for electronic equipments

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