JPH09138082A - Plate type heat exchanger and its manufacture - Google Patents
Plate type heat exchanger and its manufactureInfo
- Publication number
- JPH09138082A JPH09138082A JP7320968A JP32096895A JPH09138082A JP H09138082 A JPH09138082 A JP H09138082A JP 7320968 A JP7320968 A JP 7320968A JP 32096895 A JP32096895 A JP 32096895A JP H09138082 A JPH09138082 A JP H09138082A
- Authority
- JP
- Japan
- Prior art keywords
- plate
- heat exchanger
- heat exchange
- contact
- exchanger according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D9/00—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D9/0031—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other
- F28D9/0043—Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by paired plates touching each other the plates having openings therein for circulation of at least one heat-exchange medium from one conduit to another
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/042—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element
- F28F3/046—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of local deformations of the element the deformations being linear, e.g. corrugations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2250/00—Arrangements for modifying the flow of the heat exchange media, e.g. flow guiding means; Particular flow patterns
- F28F2250/10—Particular pattern of flow of the heat exchange media
- F28F2250/104—Particular pattern of flow of the heat exchange media with parallel flow
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、プレートを積層させて
プレート間に交互に2流体を流して熱交換させるプレー
ト式熱交換器に関し、特に、冷凍機の蒸発器、凝縮器、
吸収冷凍機の温水器、低温再生器のような流体が相変化
を伴う場合に好適なプレート式熱交換器およびその製造
方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plate type heat exchanger in which plates are stacked and two fluids are alternately flowed between the plates to exchange heat, and more particularly, to an evaporator, a condenser of a refrigerator,
The present invention relates to a plate heat exchanger suitable for a case where a fluid such as a water heater and a low temperature regenerator of an absorption chiller accompanies a phase change, and a manufacturing method thereof.
【0002】[0002]
【従来の技術】図6は、従来のプレート式熱交換器を示
すもので、両端部に開口部7を有する2枚のプレート4
a,4bを内部に空間R1を形成するように重ね、周縁
部を密閉して熱交換要素2を形成し、この熱交換要素2
を上記開口部7が互いに連通するように重ねて結合して
熱交換構造体を構成し、これをシェルの内部に収容して
熱交換要素2の内外に流体を流して、互いに熱交換させ
るようにしたものである。熱交換要素2の内部の空間R
1内には流れを乱して熱交換を促進させるために、波
状、フィン状等のプレート20を取り付けている。上下
の開口部7は、互いに嵌め合わせることができる大きさ
の筒状に突出して形成されている。2. Description of the Related Art FIG. 6 shows a conventional plate type heat exchanger, in which two plates 4 having openings 7 at both ends are provided.
a and 4b are overlapped so as to form a space R1 inside, and the peripheral edges are sealed to form the heat exchange element 2.
Are combined so that the openings 7 communicate with each other to form a heat exchange structure, and the heat exchange structure is housed inside a shell so that a fluid flows between the inside and outside of the heat exchange element 2 to exchange heat with each other. It is the one. Space R inside the heat exchange element 2
A plate 20 having a corrugated shape, a fin shape, or the like is attached to the inside of 1 in order to disturb the flow and promote heat exchange. The upper and lower openings 7 are formed so as to project in a cylindrical shape having a size capable of fitting with each other.
【0003】このような形式の熱交換器においては、シ
ェルを挿通する第1流体の出入口が上記開口部7に接続
され、その第1流体は矢印に示すようにそれぞれの熱交
換要素2を並列に流れ、一方、シェルに設けられた第2
流体の出入口から熱交換要素2の外側空間R2に第2流
体が流れる。この外側空間R2は内部空間R1より広く
取れるので、相変化を伴う流体を第2流体とすることに
より、相変化に伴う体積変化に対応することができる。In this type of heat exchanger, the inlet / outlet of the first fluid which is inserted through the shell is connected to the opening 7, and the first fluid is arranged in parallel with the respective heat exchange elements 2 as shown by arrows. Flow to the second, while the second provided on the shell
The second fluid flows from the fluid inlet / outlet to the outer space R2 of the heat exchange element 2. Since the outer space R2 can be wider than the inner space R1, it is possible to deal with the volume change associated with the phase change by using the fluid associated with the phase change as the second fluid.
【0004】このような熱交換器を製造する場合、まず
上プレート4aに乱流プレート20を取り付けて位置決
めし、下プレート4bを重ねて周縁部を折り返して接合
して製造している。次に、熱交換要素を、筒状開口部7
を嵌め合わせて接続して熱交換構造体3を組み立て、さ
らにこれをシェルの中に組み付ける。When manufacturing such a heat exchanger, first, the turbulent flow plate 20 is attached to the upper plate 4a for positioning, the lower plate 4b is overlapped and the peripheral portion is folded back and joined. Next, the heat exchange element is attached to the cylindrical opening 7
Are assembled and connected to each other to assemble the heat exchange structure 3, which is further assembled in the shell.
【0005】[0005]
【発明が解決しようとする課題】上記のような従来の技
術においては、以下のような課題があった。 熱交換要素2を構成するのに3つの部品を要し、部品
製造や管理の手間やコストが掛かる。 製造の工程も上記のように少なくとも2つの工程を要
する。 熱交換要素2の結合部が嵌合いで接合し、しかも各要
素を2ヶ所以上の結合部を嵌合するため、位置決め作業
が煩雑である。The above-mentioned conventional techniques have the following problems. Three parts are required to form the heat exchange element 2, which requires time and labor for manufacturing and managing the parts. The manufacturing process also requires at least two processes as described above. Since the joining portions of the heat exchange element 2 are fitted and joined together, and each element is fitted at two or more joining portions, the positioning work is complicated.
【0006】本発明は、上記のような課題に鑑みてなさ
れたもので、部品点数が少なくて製造や組立てのコスト
が軽減でき、しかも高い熱交換機能を有するようなプレ
ート式熱交換器とその製造方法を提供することを目的と
する。The present invention has been made in view of the above problems, and is a plate heat exchanger having a small number of parts, which can reduce manufacturing and assembling costs and has a high heat exchanging function. It is intended to provide a manufacturing method.
【0007】[0007]
【課題を解決するための手段】請求項1に記載の発明
は、凹凸を有する2枚のプレートを前記凹凸の接触によ
り内部に空間を形成するように重ね、その周縁部は重ね
た時に全周にわたって接触し、その接触部の形状を変え
ることのない手段によって密閉し、上記プレートの両端
部に形成された開口部と上記空間の間に流体流路を有す
る熱交換要素が構成され、この熱交換要素を上記開口部
が互いに連通するように重ねて結合し、その熱交換要素
の内外に流体を流して互いに熱交換させるようにしたこ
とを特徴とするプレート式熱交換器である。このような
構成により、1種類又は2種類の部品から構成される熱
交換要素の内外に凹凸により屈曲した流路が形成され、
効率の良い熱交換機能を持つ熱交換器が提供される。According to a first aspect of the present invention, two plates having irregularities are overlapped so as to form a space inside due to the contact of the irregularities, and a peripheral portion of the plate surrounds the entire circumference. A heat exchange element having a fluid flow path is formed between the opening and the space formed on both ends of the plate, the heat exchange element being in contact with each other and sealed by means that does not change the shape of the contact portion. In the plate heat exchanger, the exchange elements are superposed and coupled so that the openings communicate with each other, and a fluid is caused to flow between the inside and the outside of the heat exchange elements to exchange heat with each other. With such a configuration, a flow path curved due to unevenness is formed inside and outside the heat exchange element composed of one or two types of parts,
A heat exchanger having an efficient heat exchange function is provided.
【0008】請求項2に記載の発明は、上記熱交換要素
の上記凹凸の接触部を固着したことを特徴とする請求項
1に記載のプレート式熱交換器であり、熱交換要素の強
度が向上する。請求項3に記載の発明は、隣接する上記
熱交換要素の上記凹凸を接触させたことを特徴とする請
求項1又は2に記載のプレート式熱交換器である。これ
により、隣接する熱交換要素の間においても屈曲した流
路が構成される。請求項4に記載の発明は、隣接する上
記熱交換要素の凹凸の接触部を固着したことを特徴とす
る請求項3に記載のプレート式熱交換器である。これに
より、熱交換要素同士の結合が強固になり、全体の強度
が向上する。請求項5に記載の発明は、隣接する上記熱
交換要素の上記凹凸の間を離間させたことを特徴とする
請求項1又は2に記載のプレート式熱交換器である。The invention according to claim 2 is the plate heat exchanger according to claim 1, characterized in that the contact portions of the unevenness of the heat exchange element are fixed. improves. The invention according to claim 3 is the plate heat exchanger according to claim 1 or 2, characterized in that the irregularities of the adjacent heat exchange elements are in contact with each other. As a result, a curved flow path is formed even between the adjacent heat exchange elements. The invention according to claim 4 is the plate heat exchanger according to claim 3, wherein the contact portions of the concavities and convexities of the adjacent heat exchange elements are fixed. This strengthens the coupling between the heat exchange elements and improves the overall strength. The invention according to claim 5 is the plate heat exchanger according to claim 1 or 2, characterized in that the irregularities of the adjacent heat exchange elements are separated from each other.
【0009】請求項6に記載の発明は、上記凹凸は周期
的に配置されていることを特徴とする請求項1ないし5
のいずれかに記載のプレート式熱交換器であり、屈曲し
た流路がある程度規則的に配置されて熱交換が均等に行
われる。請求項7に記載の発明は、上記凹凸は所定方向
に延びる波状パターンとして形成されていることを特徴
とする請求項1ないし6のいずれかに記載のプレート式
熱交換器であり、2次元的に屈曲する複雑な流路が比較
的簡単な構成で形成される。請求項8に記載の発明は、
上記波状パターンの方向が隣接するプレートにおいて互
いに交差することを特徴とする請求項1ないし7のいず
れかに記載のプレート式熱交換器である。請求項9に記
載の発明は、上記波状パターンは断面がほぼ正弦波であ
ることを特徴とする請求項7又は8に記載のプレート式
熱交換器である。請求項10に記載の発明は、上記波状
パターンは断面が台形波であることを特徴とする請求項
7又は8に記載のプレート式熱交換器である。The invention according to claim 6 is characterized in that the irregularities are arranged periodically.
The plate-type heat exchanger according to any one of items 1 to 5, in which the bent flow paths are arranged regularly to some extent and heat is uniformly exchanged. The invention according to claim 7 is the plate heat exchanger according to any one of claims 1 to 6, characterized in that the unevenness is formed as a wavy pattern extending in a predetermined direction. A complicated flow path that bends in a straight line is formed with a relatively simple structure. The invention described in claim 8 is
8. The plate heat exchanger according to claim 1, wherein the directions of the wavy patterns intersect with each other in adjacent plates. The invention according to claim 9 is the plate heat exchanger according to claim 7 or 8, wherein the corrugated pattern has a substantially sinusoidal cross section. The invention according to claim 10 is the plate heat exchanger according to claim 7 or 8, characterized in that the corrugated pattern has a trapezoidal wave in cross section.
【0010】請求項11に記載の発明は、上記凹凸は断
面が円形等のスポット的な凹凸であることを特徴とする
請求項1ないし6のいずれかに記載のプレート式熱交換
器である。請求項12に記載の発明は、上記凹凸が波形
パターンとして形成されているプレートと、断面が円形
等のスポット的な凹凸を有するプレートを隣接するよう
に組み合わせたことを特徴とする請求項1ないし6のい
ずれかに記載のプレート式熱交換器である。請求項13
に記載の発明は、隣接するプレートの周縁部を角度が同
じになるように折り曲げて接触面を構成し、これら接触
面を固着したことを特徴とする請求項1ないし12のい
ずれかに記載のプレート式熱交換器である。これによ
り、プレートを重ねるだけでプレートどうしの2次元的
な位置決めが自然に行われるので製造工程が簡略化され
る。請求項14に記載の発明は、上記プレートの少なく
とも一方の表面を粗面となし、相変化する流体のプレー
ト表面における濡れ性を高めたことを特徴とする請求項
1ないし13のいずれかに記載のプレート式熱交換器で
ある。An eleventh aspect of the present invention is the plate heat exchanger according to any one of the first to sixth aspects, wherein the irregularities are spot-like irregularities having a circular cross section or the like. The invention according to claim 12 is characterized in that a plate having the corrugations formed as a corrugated pattern is combined with a plate having spot-shaped concavities and convexities such as a circular cross section so as to be adjacent to each other. It is a plate type heat exchanger in any one of 6. Claim 13
13. The invention according to claim 1 is characterized in that the peripheral portions of the adjacent plates are bent so that the angles are the same to form contact surfaces, and these contact surfaces are fixed to each other. It is a plate heat exchanger. As a result, the two-dimensional positioning of the plates is naturally performed simply by stacking the plates, which simplifies the manufacturing process. The invention according to claim 14 is characterized in that at least one surface of the plate is roughened to enhance the wettability of the plate surface of a fluid that undergoes a phase change. It is a plate type heat exchanger.
【0011】請求項15に記載の発明は、上記開口部
は、プレートから***した平坦な頂部を有して形成さ
れ、隣接する熱交換要素の頂部を固着したことを特徴と
する請求項1ないし14のいずれかに記載のプレート式
熱交換器である。これにより、全体の強度が一層向上す
る。請求項16に記載の発明は、上記熱交換要素を包含
するシェルを設け、該シェルには熱交換要素の外側に流
体を流す配管を設けるとともに、上記熱交換要素内部に
流体を流す配管を該シェルを貫通して設けたことを特徴
とする請求項1ないし15のいずれかに記載のプレート
式熱交換器である。請求項17に記載の発明は、上記接
触部及び/又は接触面を溶接又はろう接で固着したこと
を特徴とする請求項1ないし16のいずれかに記載のプ
レート式熱交換器である。これにより、比較的簡単な低
コストの作業工程で強固かつ漏れのない接合が行われ
る。According to a fifteenth aspect of the present invention, the opening is formed with a flat top portion raised from the plate, and the top portions of the adjacent heat exchange elements are fixed to each other. 14. The plate heat exchanger according to any one of 14. As a result, the overall strength is further improved. According to a sixteenth aspect of the present invention, a shell including the heat exchange element is provided, a pipe for flowing a fluid is provided outside the heat exchange element, and a pipe for flowing a fluid is provided inside the heat exchange element. The plate heat exchanger according to any one of claims 1 to 15, wherein the plate heat exchanger is provided so as to penetrate the shell. The invention according to claim 17 is the plate heat exchanger according to any one of claims 1 to 16, wherein the contact portion and / or the contact surface are fixed by welding or brazing. This provides a strong and leak-free joining in a relatively simple and low-cost work process.
【0012】請求項18に記載の発明は、上記接触部及
び/又は接触面の間にろうを置いて上記プレートを重ね
合わせ、炉中で加熱してろう接して、請求項17に記載
のプレート式熱交換器を製作することを特徴とするプレ
ート式熱交換器の製造方法である。これにより、1つの
工程で熱交換構造体が製造され、作業工程が大幅に簡略
化される。請求項19に記載の発明は、上記接触部及び
/又は接触面の間及び他の必要箇所にろうを置いて上記
プレートと上記シェルを組み立て、炉中で加熱してろう
接して、請求項17に記載のプレート式熱交換器を製作
することを特徴とするプレート式熱交換器の製造方法で
ある。これにより、1つの工程で熱交換器が製造され、
作業工程が大幅に簡略化される。According to the eighteenth aspect of the present invention, a plate is placed between the contact portion and / or the contact surface with the brazing material placed therebetween, and the plates are superposed and heated in a furnace for brazing. A method of manufacturing a plate heat exchanger, characterized in that a plate heat exchanger is manufactured. Thereby, the heat exchange structure is manufactured in one process, and the working process is greatly simplified. According to a nineteenth aspect of the present invention, the plate and the shell are assembled by placing a braze between the contact portions and / or the contact surfaces and at other required places, and the plates and the shell are heated and brazed in a furnace. The plate-type heat exchanger according to claim 1 is manufactured. This makes the heat exchanger manufactured in one step,
The working process is greatly simplified.
【0013】[0013]
【実施例】以下、図面を参照してこの発明の一実施例を
説明する。図1は、プレート式熱交換器の全体の構造を
示すもので、長手方向に延びるシェル1の中に3つの熱
交換要素2を結合した熱交換構造体3が装着されて構成
されている。熱交換要素2は、図2に示すように、波状
パターンの凹凸を有する2枚のプレート4を、内部に空
間R1を凹凸の接触により形成するように重ね、その周
縁部は全周にわたって接触し、その接触部は形状を変え
ることなく密閉して構成されている。波状パターンの断
面形状としては、図2(a)に示すような正弦波に近い
ものや、(b)に示すような多段の台形波など、内外の
流路を適当に乱すとともに強度を確保できるような適宜
の形状が考えられる。An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows the overall structure of a plate heat exchanger, which is constructed by mounting a heat exchange structure 3 in which three heat exchange elements 2 are coupled in a shell 1 extending in the longitudinal direction. As shown in FIG. 2, the heat exchange element 2 is formed by stacking two plates 4 having wavy pattern unevenness so as to form a space R1 therein by the uneven contact, and the peripheral edge portion is in contact with the entire circumference. The contact portion is hermetically sealed without changing its shape. As for the cross-sectional shape of the wavy pattern, it is possible to appropriately disturb the inner and outer flow paths and to secure the strength, such as one having a shape close to a sine wave as shown in FIG. 2A or a multi-step trapezoidal wave as shown in FIG. 2B. Such an appropriate shape is conceivable.
【0014】この波状パターンの向きは、図4又は図5
に示すように長手方向に対して所定の角度α傾斜してお
り、そのようなプレート4を互いに逆向きに配置して、
波状パターンが互いに交差するようにしている。従っ
て、上下のプレート4は波状パターンの稜線が網目状に
交差するところに接触部5が形成され、これにより内部
空間R1内に屈曲する流路が形成されている。The direction of this wavy pattern is as shown in FIG. 4 or FIG.
As shown in FIG. 3, the plates 4 are inclined at a predetermined angle α with respect to the longitudinal direction, and such plates 4 are arranged in opposite directions,
The wavy patterns cross each other. Therefore, the upper and lower plates 4 have the contact portions 5 formed where the ridge lines of the wavy pattern intersect in a mesh shape, and thereby a bent flow path is formed in the internal space R1.
【0015】プレート4の両端部中央には円錐台状の隆
起部6が形成され、その平坦な頂部6aには開口部7が
形成されている。また、プレート4の周縁部は、上プレ
ートが1回、下プレートが2回屈曲されて互いに平行に
傾斜した接触面8,9が形成されている。この接触面
8,9は、これを重ねると、図2に示すように波状パタ
ーンが互いに接触するように形成されている。このよう
なプレート4は、周縁部以外は同じ形状のものを向きを
逆にして重ねている。このプレート4は少なくとも一方
の表面が粗面となっており、相変化する流体のプレート
表面における濡れ性が高められている。熱交換要素2
は、2つのプレート4を重ね合わせ、波状パターンの稜
線の接触部5と周縁部の接触面8,9の間を溶接又はろ
う接することにより固着して作成されている。A truncated cone-shaped ridge 6 is formed at the center of both ends of the plate 4, and an opening 7 is formed in the flat top 6a. In addition, the upper plate is bent once and the lower plate is bent twice to form contact surfaces 8 and 9 which are inclined parallel to each other at the peripheral edge of the plate 4. The contact surfaces 8 and 9 are formed so that when the contact surfaces 8 and 9 are overlapped with each other, the wavy patterns are in contact with each other, as shown in FIG. Such plates 4 having the same shape except the peripheral portion are stacked with their directions reversed. At least one surface of the plate 4 is a rough surface, so that the wettability of the plate surface with the fluid that changes in phase is enhanced. Heat exchange element 2
Is formed by stacking two plates 4 and fixing them by welding or brazing between the contact portion 5 of the ridgeline of the wavy pattern and the contact surfaces 8 and 9 of the peripheral portion.
【0016】熱交換構造体3は、この例では3つの上記
熱交換要素2が重ねられて構成され、***部6の頂部6
aどうしを溶接又はろう接することにより固着して組み
立てられている。これにより、熱交換要素2どうしの間
にもシェル内部の空間に連通する流路が形成されてい
る。一方の側の熱交換要素2の開口部7には閉止板11
が固着されて閉止され、他方の側の開口部7には熱交換
要素2の内部空間R1に第1の熱交換流体を供給・排出
する配管12が接続されている。シェル1には、これら
の配管12を導出する貫通口13が形成され、また、シ
ェル内空間R2に第2の流体を供給・排出する配管14
が長手方向両側の壁に形成されている。The heat exchange structure 3 is constructed by stacking the three heat exchange elements 2 in this example, and the top 6 of the ridge 6 is formed.
They are fixedly assembled by welding or brazing each other. Thereby, a flow path communicating with the space inside the shell is also formed between the heat exchange elements 2. At the opening 7 of the heat exchange element 2 on one side, a closing plate 11
Is fixed and closed, and a pipe 12 for supplying / discharging the first heat exchange fluid to / from the internal space R1 of the heat exchange element 2 is connected to the opening 7 on the other side. A through hole 13 for leading out these pipes 12 is formed in the shell 1, and a pipe 14 for supplying / discharging a second fluid to / from the shell internal space R2.
Are formed on the walls on both sides in the longitudinal direction.
【0017】図2は、この発明の第2実施例を示すもの
で、上述した第1の実施例では円錐台状の***部6が波
状凹凸部より高いものであったが、この第2実施例は円
錐台状の***部6が波状凹凸部と同じ高さである。この
場合、隣接する熱交換要素2の接触部10と***部6の
頂部6aどうしを溶接又はろう接することにより固着し
て組み立てられている。これにより、構造強度がさらに
強くなるとともに、熱交換要素2どうしの間にもシェル
内部の空間に連通する屈曲した流路が形成されており、
熱交換能力が向上している。FIG. 2 shows a second embodiment of the present invention. In the above-described first embodiment, the frustoconical raised portion 6 is higher than the corrugated uneven portion. In the example, the raised portion 6 having a truncated cone shape has the same height as the wavy uneven portion. In this case, the contact portions 10 of the adjacent heat exchange elements 2 and the top portions 6a of the raised portions 6 are fixedly assembled by welding or brazing. As a result, the structural strength is further increased, and a curved flow path communicating with the space inside the shell is formed between the heat exchange elements 2.
Heat exchange capacity is improved.
【0018】このようなプレート式熱交換器を製造する
には、2つのプレート4を溶接して熱交換要素2を構成
し、これをさらに重ねて溶接して熱交換構造体3を構成
するようにしてもよいが、より簡単な方法は、6枚のプ
レート4を、周縁部の接触面8,9及び波状パターンの
接触部5,10にろう材をはさんで交互に重ね、炉内に
置いて加熱する方法である。これにより、熱交換構造体
3を1工程で簡単に、かつ炉の能力によっては大量に製
造することができる。In order to manufacture such a plate type heat exchanger, two plates 4 are welded to form a heat exchange element 2, and the heat exchange elements 3 are further overlapped and welded to form a heat exchange structure 3. However, a simpler method is to place six plates 4 alternately on the peripheral contact surfaces 8 and 9 and the corrugated pattern contact portions 5 and 10 with brazing filler metal, and place them in the furnace. It is a method of placing and heating. As a result, the heat exchange structure 3 can be easily manufactured in one step and in large quantities depending on the capacity of the furnace.
【0019】この例では、プレート4を屈曲して形成し
た傾斜する接触面8,9の作用により、一方のプレート
4を他方の上に置くと、自然にプレート4が位置決めさ
れて安定に支持されるので、上記のような製造工程が容
易になされる。また、熱交換要素2を連通する開口部7
を円錐台状の***部6の平坦な頂部6aに形成したの
で、従来のように嵌合させる必要がなく作業が簡素化さ
れるとともに、機械的な強度も向上する。なお、単に、
熱交換構造体3だけでなく、上記接触部5,10又は接
触面8,9の間及び他の必要箇所にろうを置いて上記プ
レート4、シェル1、配管12,14及び閉止板11を
組み立て、炉中で加熱してろう接することで、シェル1
を含めた熱交換器全体を一度に作成することもできる。In this example, the inclined contact surfaces 8 and 9 formed by bending the plate 4 naturally position and stably support the plate 4 when one plate 4 is placed on the other. Therefore, the manufacturing process as described above is facilitated. In addition, the opening 7 that communicates with the heat exchange element 2
Is formed on the flat top portion 6a of the truncated cone-shaped raised portion 6, there is no need for fitting as in the conventional case, work is simplified, and mechanical strength is improved. Note that simply
Assembling the plate 4, the shell 1, the pipes 12, 14 and the closing plate 11 by placing a braze not only between the heat exchange structure 3 but also between the contact portions 5 and 10 or the contact surfaces 8 and 9 and other necessary places. , Shell 1 by heating in a furnace and brazing
It is also possible to create the entire heat exchanger including at once.
【0020】このようにして形成されたプレート式熱交
換器においては、それぞれの供給・排出配管12,14
に第1及び第2の流体を供給し、熱交換を行わせる。熱
交換によって相変化を伴う場合には、その流体をより広
いシェル1の内部空間R2に供給するようにすると流れ
が円滑になる。第1の流体は、図1に矢印Aで示すよう
に、熱交換要素2中の流路を流れ、第2の流体は、矢印
Bで示すように、熱交換要素2の間あるいは熱交換要素
2とシェル1の間に形成された流路を流れる。In the plate type heat exchanger thus formed, the supply / discharge pipes 12, 14 are provided.
The first and second fluids are supplied to and heat exchange is performed. When a phase change occurs due to heat exchange, the flow is smoothed by supplying the fluid to the internal space R2 of the wider shell 1. The first fluid flows through the flow path in the heat exchange element 2 as shown by the arrow A in FIG. 1, and the second fluid is between the heat exchange elements 2 or as shown by the arrow B. It flows through the flow path formed between 2 and the shell 1.
【0021】流路を仕切るプレート4には上述のように
波状パターンが形成され、しかも開口部7どうしを結ぶ
流れの主方向に対して所定角度α傾斜しているので、こ
の流路は上下左右に屈曲する複雑なものとなっており、
従って、プレート4表面近傍の流れが乱流となって流れ
とプレート4との間の熱交換が効率的に行なわれる。こ
の実施例では、プレート表面を粗面となし、相変化する
流体のプレート4表面における濡れ性を高めているの
で、熱交換効率が一層高められている。The wave pattern is formed on the plate 4 for partitioning the flow path as described above, and since it is inclined at a predetermined angle α with respect to the main direction of the flow connecting the openings 7, the flow path is vertically and horizontally. It is a complicated one that bends to
Therefore, the flow near the surface of the plate 4 becomes a turbulent flow, and the heat exchange between the flow and the plate 4 is efficiently performed. In this embodiment, the plate surface is made rough and the wettability of the phase changing fluid on the surface of the plate 4 is enhanced, so that the heat exchange efficiency is further enhanced.
【0022】また、このようにプレート4に付する凹凸
を波状パターンとし、これを所定角度で交差させたこと
により、格子状稜線の交点が接触部5,10となり、プ
レート4面に均等に配置されるので、熱交換構造体3の
強度的にも大変好ましい。Further, by forming the unevenness on the plate 4 into a wavy pattern and intersecting the wavy pattern at a predetermined angle, the intersections of the grid-like ridge lines become the contact portions 5 and 10 and are evenly arranged on the plate 4 surface. Therefore, the strength of the heat exchange structure 3 is also very preferable.
【0023】プレートの波状パターンの形状は、図2
(a)のような正弦波に近いものが、伝熱性、強度等か
ら有利であるが、使用する熱交換流体の粘性や相変化特
性などに応じて、図2(b)のようなより複雑な形状に
してもよく、あるいはさらに別の形状を適宜選択するこ
とができる。また、この実施例では上下のプレート4の
波状パターンを同じものとしたが、適宜に組み合わせて
用いることもできる。The shape of the wavy pattern on the plate is shown in FIG.
A sine wave close to that of (a) is advantageous in terms of heat transfer property, strength, etc., but it is more complicated as shown in FIG. 2 (b) depending on the viscosity and phase change characteristics of the heat exchange fluid used. Any other shape may be used, or another shape can be appropriately selected. Further, although the upper and lower plates 4 have the same wavy pattern in this embodiment, they may be used in an appropriate combination.
【0024】また、この実施例では、凹凸を一方向に延
びる波状パターンとしたが、本発明はこれに限定される
ものではなく、例えば断面が円形のスポット的な凹凸を
分散配置しても良く、あるいは、波状パターンとスポッ
ト的な凹凸を組み合わせたものとしてもよい。Further, in this embodiment, the unevenness has a wavy pattern extending in one direction, but the present invention is not limited to this, and for example, spotted unevenness having a circular cross section may be dispersedly arranged. Alternatively, a combination of a wavy pattern and spot-like unevenness may be used.
【0025】[0025]
【発明の効果】以上説明したように、この発明によれ
ば、1種類又は2種類の部品から構成される熱交換要素
の内外に凹凸により屈曲した流路が形成されるので、少
ない部品点数と簡単な製造工程により低コストで効率の
良い熱交換機能を持つ熱交換器を提供することができ
る。また、凹凸の接触部を固着することで、さらに強度
をより向上させることができ、凹凸を周期的に形成する
ことで熱交換が均等に行わせ、熱交換機能が高く、熱変
形などがない耐用性の高い熱交換器を提供することがで
きる。As described above, according to the present invention, since the flow path bent by the unevenness is formed inside and outside the heat exchange element composed of one or two kinds of parts, the number of parts can be reduced. It is possible to provide a heat exchanger having a low cost and efficient heat exchange function by a simple manufacturing process. Further, by fixing the contact portions of the unevenness, the strength can be further improved, and the unevenness is periodically formed so that heat exchange can be performed uniformly, the heat exchange function is high, and there is no thermal deformation. A heat exchanger with high durability can be provided.
【0026】特に、凹凸を波状パターンとすることで、
2次元的に屈曲する複雑な流路が比較的簡単な構成で形
成され、低コストで効率の良い熱交換機能を持つ熱交換
器を提供することができる。また、プレートの周縁部を
折り曲げて隣接するプレート間に互いに平行な接触面を
構成し、接触部又は接触面を溶接又はろう接で固着する
ようにすれば、比較的簡単な低コストの作業工程で強固
かつ漏れのない接合が行われ、いわゆる炉中ろう接を用
いて作業工程を大幅に簡略化し、コストを低減すること
も可能となる。Particularly, by forming the unevenness in a wavy pattern,
It is possible to provide a heat exchanger that has a complicated flow path that bends two-dimensionally with a relatively simple structure and that has a low cost and an efficient heat exchange function. Further, if the peripheral portions of the plates are bent to form contact surfaces parallel to each other between adjacent plates, and the contact portions or the contact surfaces are fixed by welding or brazing, a relatively simple and low-cost work process. Thus, a strong and leak-free joining can be performed, and the so-called in-furnace brazing can be used to greatly simplify the working process and reduce the cost.
【図1】この発明の第1実施例の全体の構成を示す断面
図である。FIG. 1 is a sectional view showing the overall configuration of a first embodiment of the present invention.
【図2】この発明の第2実施例の全体の構成を示す断面
図である。FIG. 2 is a sectional view showing the overall construction of a second embodiment of the present invention.
【図3】(a)熱交換要素を示し、(b)他の実施例の
熱交換要素を示す。3A shows a heat exchange element, and FIG. 3B shows a heat exchange element of another embodiment.
【図4】組立工程を示す斜視図である。FIG. 4 is a perspective view showing an assembly process.
【図5】プレートの向きを模式的に示す図である。FIG. 5 is a diagram schematically showing the orientation of plates.
【図6】従来の熱交換器の要部を示す断面図である。FIG. 6 is a cross-sectional view showing a main part of a conventional heat exchanger.
1 シェル 2 熱交換要素 3 熱交換構造体 4 プレート 5,10 接触部 6 ***部 6a 頂部 7 開口部 8,9 接触面 11 閉止板 12,14 配管 13 貫通口 R1 熱交換要素内空間 R2 シェル内空間 DESCRIPTION OF SYMBOLS 1 shell 2 heat exchange element 3 heat exchange structure 4 plate 5,10 contact part 6 raised part 6a top part 7 opening 8,9 contact surface 11 closing plate 12,14 piping 13 through port R1 heat exchange element inner space R2 inside shell space
Claims (19)
の接触により内部に空間を形成するように重ね、その周
縁部は重ねた時に全周にわたって接触し、その接触部の
形状を変えることのない手段によって密閉し、上記プレ
ートの両端部に形成された開口部と上記空間の間に流体
流路を有する熱交換要素が構成され、 この熱交換要素を上記開口部が互いに連通するように重
ねて結合し、その熱交換要素の内外に流体を流して互い
に熱交換させるようにしたことを特徴とするプレート式
熱交換器。1. A method of stacking two plates having unevenness so as to form a space inside by the contact of the unevenness, the peripheral edge part of which is in contact with the entire circumference when being overlapped, and the shape of the contact part can be changed. A heat exchange element having a fluid flow path between the space and the openings formed at both ends of the plate, and the heat exchange elements are stacked so that the openings communicate with each other. A plate-type heat exchanger, characterized in that the plate type heat exchanger is configured so as to be coupled with each other, and a fluid is caused to flow inside and outside of the heat exchange element to exchange heat with each other.
着したことを特徴とする請求項1に記載のプレート式熱
交換器。2. The plate heat exchanger according to claim 1, wherein the uneven contact portions of the heat exchange element are fixed.
触させたことを特徴とする請求項1又は2に記載のプレ
ート式熱交換器。3. The plate heat exchanger according to claim 1, wherein the concavities and convexities of the adjacent heat exchange elements are in contact with each other.
を固着したことを特徴とする請求項3に記載のプレート
式熱交換器。4. The plate heat exchanger according to claim 3, wherein the contact portions of the unevenness of the adjacent heat exchange elements are fixed.
を離間させたことを特徴とする請求項1又は2に記載の
プレート式熱交換器。5. The plate heat exchanger according to claim 1 or 2, wherein the irregularities of the adjacent heat exchange elements are separated from each other.
を特徴とする請求項1ないし5のいずれかに記載のプレ
ート式熱交換器。6. The plate heat exchanger according to claim 1, wherein the irregularities are arranged periodically.
ンとして形成されていることを特徴とする請求項1ない
し6のいずれかに記載のプレート式熱交換器。7. The plate heat exchanger according to claim 1, wherein the unevenness is formed as a wavy pattern extending in a predetermined direction.
ートにおいて互いに交差することを特徴とする請求項1
ないし7のいずれかに記載のプレート式熱交換器。8. The method according to claim 1, wherein the directions of the wavy patterns intersect with each other in adjacent plates.
8. The plate heat exchanger according to any one of 1 to 7.
あることを特徴とする請求項7又は8に記載のプレート
式熱交換器。9. The plate heat exchanger according to claim 7, wherein the corrugated pattern has a substantially sinusoidal cross section.
ることを特徴とする請求項7又は8に記載のプレート式
熱交換器。10. The plate heat exchanger according to claim 7, wherein the corrugated pattern has a trapezoidal wave in cross section.
な凹凸であることを特徴とする請求項1ないし6のいず
れかに記載のプレート式熱交換器。11. The plate heat exchanger according to claim 1, wherein the unevenness is spot-like unevenness having a circular cross section or the like.
れているプレートと、断面が円形等のスポット的な凹凸
を有するプレートを隣接するように組み合わせたことを
特徴とする請求項1ないし6のいずれかに記載のプレー
ト式熱交換器。12. The plate according to claim 1, wherein the plate in which the unevenness is formed as a corrugated pattern and a plate having a spot-like unevenness such as a circular cross section are adjacently combined. The plate heat exchanger according to item 1.
じになるように折り曲げて接触面を構成し、これら接触
面を固着したことを特徴とする請求項1ないし12のい
ずれかに記載のプレート式熱交換器。13. The plate according to claim 1, wherein the peripheral surfaces of adjacent plates are bent at the same angle to form contact surfaces, and these contact surfaces are fixed. Type heat exchanger.
を粗面となし、相変化する流体のプレート表面における
濡れ性を高めたことを特徴とする請求項1ないし13の
いずれかに記載のプレート式熱交換器。14. The plate-type heat according to claim 1, wherein at least one surface of the plate is roughened to enhance the wettability of the plate surface with a fluid that changes in phase. Exchanger.
平坦な頂部を有して形成され、隣接する熱交換要素の頂
部を固着したことを特徴とする請求項1ないし14のい
ずれかに記載のプレート式熱交換器。15. The opening according to claim 1, wherein the opening is formed with a flat top protruding from the plate, and the top of an adjacent heat exchange element is fixed. Plate heat exchanger.
け、該シェルには熱交換要素の外側に流体を流す配管を
設けるとともに、上記熱交換要素内部に流体を流す配管
を該シェルを貫通して設けたことを特徴とする請求項1
ないし15のいずれかに記載のプレート式熱交換器。16. A shell including the heat exchange element is provided, a pipe for flowing a fluid is provided outside the heat exchange element, and a pipe for flowing a fluid inside the heat exchange element is penetrated through the shell. 1. The method according to claim 1, wherein
16. The plate heat exchanger according to any one of 1 to 15.
はろう接で固着したことを特徴とする請求項1ないし1
6のいずれかに記載のプレート式熱交換器。17. The contact portion and / or the contact surface are fixed by welding or brazing.
The plate heat exchanger according to any one of 6 above.
うを置いて上記プレートを重ね合わせ、炉中で加熱して
ろう接して、請求項17に記載のプレート式熱交換器を
製作することを特徴とするプレート式熱交換器の製造方
法。18. A plate heat exchanger according to claim 17, wherein a brazing material is placed between the contact portions and / or the contact surfaces, the plates are overlapped with each other and heated in a furnace for brazing. A method of manufacturing a plate heat exchanger, comprising:
他の必要箇所にろうを置いて上記プレートと上記シェル
を組み立て、炉中で加熱してろう接して、請求項17に
記載のプレート式熱交換器を製作することを特徴とする
プレート式熱交換器の製造方法。19. The plate according to claim 17, wherein the plate and the shell are assembled by placing a brazing material between the contact portions and / or the contact surfaces and at other necessary places, and the brazing is performed by heating in a furnace. A method for manufacturing a plate heat exchanger, which comprises manufacturing a plate heat exchanger.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32096895A JP3302869B2 (en) | 1995-11-15 | 1995-11-15 | Plate heat exchanger and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32096895A JP3302869B2 (en) | 1995-11-15 | 1995-11-15 | Plate heat exchanger and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09138082A true JPH09138082A (en) | 1997-05-27 |
JP3302869B2 JP3302869B2 (en) | 2002-07-15 |
Family
ID=18127317
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Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32096895A Expired - Lifetime JP3302869B2 (en) | 1995-11-15 | 1995-11-15 | Plate heat exchanger and method of manufacturing the same |
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