JPH0880458A - Electrostatic coating jig of resin formed article and production of the jig - Google Patents
Electrostatic coating jig of resin formed article and production of the jigInfo
- Publication number
- JPH0880458A JPH0880458A JP25772594A JP25772594A JPH0880458A JP H0880458 A JPH0880458 A JP H0880458A JP 25772594 A JP25772594 A JP 25772594A JP 25772594 A JP25772594 A JP 25772594A JP H0880458 A JPH0880458 A JP H0880458A
- Authority
- JP
- Japan
- Prior art keywords
- jig
- molded product
- resin molded
- electrostatic coating
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【０００１】[0001]
【産業上の利用分野】樹脂成型品特に比較的大型のオレ
フィン系樹脂成型品の静電塗装に用いるための治具とそ
の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a jig used for electrostatic coating of a resin molded product, particularly a relatively large olefin resin molded product, and a manufacturing method thereof.
【０００２】[0002]
【従来技術と問題点】上塗り塗装には、エアースプレー
塗装法と静電塗装法があるが、静電塗装法が、塗着効率
においてエアースプレー塗装法に比べ優れているため、
広く行われている。静電塗装法の原理は、アースされた
被塗物を対電極として、一方静電塗装機に具備されてい
る放電極に高電圧を印加して、微粒化塗料を帯電させ、
両電極間に形成された電気力線に乗せて飛行させ、被塗
物に塗着させる方法であり、被塗物が鉄やアルミ等の金
属で形成された製品の場合に多く用いられている。[Prior Art and Problems] Topcoating includes air spray coating and electrostatic coating, but electrostatic coating is superior to air spray coating in terms of coating efficiency.
It is widely practiced. The principle of the electrostatic coating method is that a grounded object is used as a counter electrode, and a high voltage is applied to the discharge electrode provided in the electrostatic coating machine to charge the atomized paint,
It is a method of flying on the line of electric force formed between both electrodes and applying it to the object to be coated, which is often used when the object to be coated is a product made of metal such as iron or aluminum. .
【０００３】然るに、近時自動車用バンパー等がプラス
チック化されて来たが、この場合製品自身に導電性が無
いため静電塗装が甚だ困難である。そのため現在行われ
ている方法は、界面活性剤を水やアルコールに溶解しこ
れを被塗物に塗布して、僅かの導電性を持たせたり、塗
料自身にカーボンなどの導電性顔料を加えて導電プライ
マーとして、これを塗布して導電性塗膜を形成して、上
塗り塗装の静電塗装を可能とする方法等が行われてい
る。Recently, however, automobile bumpers and the like have been made plastic, but in this case, electrostatic coating is very difficult because the product itself has no conductivity. Therefore, the method currently used is to dissolve the surfactant in water or alcohol and apply it to the object to be coated to give it a slight conductivity, or to add a conductive pigment such as carbon to the paint itself. As a conductive primer, a method has been performed in which this is applied to form a conductive coating film to enable electrostatic coating of top coating.
【０００４】しかし界面活性剤を塗布する方法はその膜
厚が薄い為、ムラが生じやすく、均一な電気力線が形成
されない場合があり塗装不良を発生させた。また導電性
プライマー塗料の場合は導電性顔料の混入により、塗膜
性能を損なう事があり、またプライマー自身を静電塗装
する事もできない。それゆえプラスチックスの塗装には
塗着効率を犠牲にしてエアースプレー塗装が多く行われ
ている。However, the method of applying the surfactant has a small film thickness, so that unevenness is likely to occur and uniform lines of electric force may not be formed, resulting in defective coating. Further, in the case of a conductive primer coating, mixing of a conductive pigment may impair the coating film performance, and the primer itself cannot be electrostatically coated. Therefore, air spray coating is often used for coating plastics at the expense of coating efficiency.
【０００５】そこでこれらの問題を解決する為、特公平
４−２４１１４によれば、絶縁体で保持された樹脂成型
品の裏面に、近接して、しかし離れた位置にアース電極
を配設して、静電塗装を行う静電塗装装置が開示されて
いる。この装置によれば、非導電性樹脂成型品の表面に
たいし、特別の導電処理をせずとも静電塗装が出来ると
いう効果があるが、アース電極が被塗物に離間して配設
されているため連続的に移動している複雑な形状をした
樹脂成型品に対して、電極形状が適合出来ないため、均
一な塗装が出来なかった。In order to solve these problems, Japanese Patent Publication No. 4-24114 discloses that a ground electrode is provided at a position close to, but distant from, the rear surface of a resin molded product held by an insulator. , An electrostatic coating device for performing electrostatic coating is disclosed. This device has the effect that electrostatic coating can be performed on the surface of a non-conductive resin molded product without any special conductive treatment, but the ground electrode is arranged separately from the object to be coated. Therefore, it was not possible to apply a uniform coating because the electrode shape could not be adapted to the resin molded product having a complicated shape that is continuously moving.
【０００６】そこで本発明はこれらの問題点を解決し、
複雑形状をした樹脂成型品を連続的搬送しながら均一な
静電塗装を行い、且つプライマー塗料にも適用できる安
価な静電塗装用治具及び治具の製造方法を提供するもの
である。Therefore, the present invention solves these problems,
The present invention provides a jig for electrostatic coating and a method for manufacturing the jig, which is capable of performing uniform electrostatic coating while continuously conveying a resin molded product having a complicated shape, and which can be applied to a primer coating as well.
【０００７】[0007]
【問題を解決する手段】これらの問題を解決するために
本発明が提供する手段は樹脂成型品の連続的静電塗装に
おいて、対電極を形成する治具を、前記樹脂成型品の裏
面に嵌合し、導電性薄膜で被覆されたＦＲＰ樹脂で形成
するものであり、導電性薄膜が金属箔であることを含
み、また導電性薄膜が、導電性材料で被覆された樹脂薄
膜であることを含むものである。さらに樹脂成型品の静
電塗装用製治具をＦＲＰで形成するための母型として、
前記樹脂成型品自身を用いる事を含むものである。Means for Solving the Problems In order to solve these problems, the present invention provides means for fitting a jig for forming a counter electrode to the back surface of the resin molded product in continuous electrostatic coating of the resin molded product. The FRP resin coated with a conductive thin film, the conductive thin film is a metal foil, and the conductive thin film is a resin thin film coated with a conductive material. It includes. Furthermore, as a mother die for forming a jig for electrostatic coating of resin molded products with FRP,
This includes using the resin molded product itself.
【０００８】[0008]
【作用】樹脂成型品の静電塗装に上記のごとく構成され
た治具を用いると、図１、図２に示すごとく、樹脂成型
品６と治具２が嵌合状態で、静電塗装されるので、図示
しない静電塗装機の放電極との間に形成された電気力線
に乗り、微粒化し帯電した塗料は樹脂成型品６に向かっ
て飛行し衝突する。それゆえエアースプレー塗装に比べ
塗着効率が飛躍的に向上する。また治具の端部や孔部に
塗料が付着し堆積した場合、導電処理に用いた導電性薄
膜や、導電性顔料を混入した治具の表面に張り付けた古
紙を交換することにより、容易に補修ができる。When the jig configured as described above is used for the electrostatic coating of the resin molded product, as shown in FIGS. 1 and 2, the resin molded product 6 and the jig 2 are electrostatically coated in the fitted state. Therefore, riding on the lines of electric force formed between the discharge electrode of the electrostatic coating machine (not shown), the atomized and charged paint flies toward the resin molded product 6 and collides with it. Therefore, the coating efficiency is dramatically improved compared to air spray coating. Also, if paint adheres and accumulates on the edges or holes of the jig, you can easily replace it by replacing the conductive thin film used for conductive treatment or the used paper stuck on the surface of the jig mixed with conductive pigment. Can be repaired.
【０００９】次に対電極として用いる本発明による治具
の材料、構造および作用効果と製造方法に就いて実施例
により詳細を説明する。Next, the material, structure, working effect and manufacturing method of the jig used as the counter electrode according to the present invention will be described in detail with reference to Examples.
【００１０】[0010]
【実施例】図１および図２は本発明を自動車用バンパー
に適用した治具の断面図であり、図３は治具本体表面の
導電処理を示す断面図である。1 and 2 are sectional views of a jig in which the present invention is applied to an automobile bumper, and FIG. 3 is a sectional view showing a conductive treatment on the surface of the jig body.
【００１１】図１において被塗物であるバンパーは厚み
が３ｍｍ，表面積が約３ｍの、ポリプロピレンの射出成
型品である。バンパーは、静電装される前に、必要によ
り水系洗浄剤による処理やアルコール吹きなどの洗浄が
行われる。その後通常除電処理が行われ。除電処理は専
用の除電機を用いてもよいが、コロナ放電による活性化
処理が行われてもよい。清浄処理後のバンパーは、搬送
用架台５０に取り付けられた静電塗装用治具２に乗せ替
えられ、図示しない搬送用コンベアーにより静電塗装室
へ送られる。静電塗装機は電気霧化式やエアー霧化式な
どいずれも用い得る。また塗料は石油溶剤系や水系塗料
のいずれも用い得る。静電塗装機と被塗物との距離は通
常の２０〜４０ｃｍでよい。塗装機やロボットの台数、
吐出量や塗装機の動かし方などは被塗物に合わせて予め
テストをして確認が必要なのも通常の静電塗装の場合と
同様である。塗装された被塗物は治具に乗せたまま乾燥
工程に移動する。乾燥工程は通常８０℃〜１２０℃で２
０分間加熱される。それゆえ治具もその温度に耐え得る
よう適宜補強を行わねばならない。In FIG. 1, a bumper as an object to be coated is a polypropylene injection-molded product having a thickness of 3 mm and a surface area of about 3 m. Before being electrostatically mounted, the bumper is optionally treated with a water-based cleaning agent or washed with alcohol. After that, normal static elimination processing is performed. The static elimination processing may use a dedicated static elimination machine, but may be activated by corona discharge. The bumper after the cleaning process is transferred to the electrostatic coating jig 2 attached to the transportation platform 50 and sent to the electrostatic coating chamber by a transportation conveyor (not shown). The electrostatic coating machine may be either an electric atomization type or an air atomization type. As the paint, either petroleum solvent-based paint or water-based paint can be used. The distance between the electrostatic coater and the article to be coated may be a usual 20-40 cm. The number of painting machines and robots,
As in the case of normal electrostatic coating, it is necessary to test and confirm the discharge amount and the method of moving the coating machine in advance according to the object to be coated. The coated object is moved to the drying step while being placed on the jig. The drying process is usually at 80 ° C to 120 ° C for 2
Heat for 0 minutes. Therefore, the jig must be appropriately reinforced to withstand the temperature.
【００１２】本発明による静電塗装用治具は図１に示す
ごとく、静電塗装用治具本体２と付属品としての支持枠
４とより構成される。治具本体２は図１および図２に示
すごとく樹脂成型品６の裏面に嵌合するよう概ね相似形
で、従って樹脂成型品の表面積と治具の表面積とは、ほ
ぼ等しい面積となっている。しかし、樹脂成型品６の表
面の凸部１０やグリル１４などは相似形とする必要はな
く平面とすればよい。この場合樹脂整形品の凸部に電気
力線が集中しないので、均一に塗装できる。また樹脂成
型品６の裏面にある小さな突起物１６にたいしては、図
１に示すごとく２つの治具面３０を形成し、突起物を挟
んでいる。この場合治具曲面の曲率を極端に小さくし角
隅部に内接させる必要はない。むしろ小さくしすぎる
と、電気力線が集中し均一な塗装ができないので好まし
くない。また樹脂成型品６の端部や、孔部１２の端部１
３に対応する治具本体２の表面は、図１に示すごとく樹
脂成型品端部８や孔の端部１３の裏面と、その端部にた
いする法線１８や２０とに内接する曲面３４，３２を形
成している。これらの内接曲面は必ずしも正確な内接曲
面である必要はなく、治具の寸法を樹脂成型品よりやや
小さくし、治具が樹脂成型品によって隠れるようにする
のが塗料の付着が減少するので好ましい。またグリル部
は図２のごとく平面的に治具を形成すればよく、特別に
複雑形状にする必要はない。電気力線が治具により、グ
リル内部に到達するからである。このように形成するこ
とにより、均一な塗装が得られるのみならず、孔を通過
した塗料が堆積しても長期間無視出来ることになる。As shown in FIG. 1, the electrostatic coating jig according to the present invention comprises an electrostatic coating jig body 2 and a support frame 4 as an accessory. As shown in FIGS. 1 and 2, the jig body 2 has a substantially similar shape so as to fit on the back surface of the resin molded product 6, and therefore the surface area of the resin molded product and the surface area of the jig are substantially equal. . However, the convex portions 10 and the grill 14 on the surface of the resin molded product 6 do not have to have similar shapes, and may be flat surfaces. In this case, since the lines of electric force do not concentrate on the convex portion of the resin molded product, uniform coating can be performed. Further, for the small protrusion 16 on the back surface of the resin molded product 6, two jig surfaces 30 are formed as shown in FIG. 1 to sandwich the protrusion. In this case, it is not necessary to make the curvature of the jig curved surface extremely small and to inscribe it in the corner portion. On the contrary, if it is made too small, the lines of electric force are concentrated and uniform coating cannot be performed, which is not preferable. In addition, the end of the resin molded product 6 and the end 1 of the hole 12
As shown in FIG. 1, the surface of the jig main body 2 corresponding to No. 3 is a curved surface 34, 32 inscribed in the back surface of the resin molded product end 8 or hole end 13 and the normals 18 or 20 to the end. Is formed. These inscribed curved surfaces do not necessarily have to be accurate inscribed curved surfaces, and the size of the jig is made slightly smaller than the resin molded product so that the jig is hidden by the resin molded product to reduce the adhesion of paint. Therefore, it is preferable. Further, as shown in FIG. 2, the grill part may be formed by forming a jig in a plane, and it is not necessary to have a special complicated shape. This is because the lines of electric force reach the inside of the grill by the jig. By forming in this way, not only a uniform coating can be obtained, but even if the coating that has passed through the holes is deposited, it can be ignored for a long period of time.
【００１３】治具本体２の材料は、ＦＲＰ樹脂が用いら
れるが、導電性顔料を混入した樹脂を使用するのが導電
性と耐熱性が得られるので好ましい。ＦＲＰ樹脂を用い
ての整形にはその母型として、樹脂整形品自身を使い得
る。樹脂整形品は柔軟性があり母型として精度が悪い
が、この場合は厳密な精度は必要がないからである。As the material of the jig body 2, FRP resin is used. However, it is preferable to use a resin mixed with a conductive pigment, because the conductivity and heat resistance can be obtained. For the shaping using the FRP resin, the resin shaped article itself can be used as the mother mold. This is because the resin molded product is flexible and has poor precision as a mother mold, but in this case, strict precision is not necessary.
【００１４】治具を形成するＦＲＰ樹脂が導電性顔料を
含まない場合、治具の本体２が形成された後、表面を導
電性薄膜で被覆せねばならない。導電性薄膜としてはア
ルミ箔などの金属箔が用い得る。この場合図３に示すご
とくアルミ箔４２などの金属箔やアルミテープなどを治
具本体２の表面の全面に張り付ければよい。さらにアル
ミ箔４２と銅板で形成されたアース端子４４を導線４６
で接続し、その後抵抗値を測定しアースされたことを確
認するのが好ましい。また導電処理材としてアルミニュ
ウム粉末や銅粉末や亜鉛粉末を混入した導電性塗料４８
を，ＦＲＰで形成された治具本体２の表面全体に塗装し
てもよい。また金属蒸着した樹脂薄膜も用い得る。いず
れの場合も導電性を確認すればよい。When the FRP resin forming the jig does not contain a conductive pigment, the surface of the jig must be covered with a conductive thin film after the main body 2 of the jig is formed. A metal foil such as an aluminum foil can be used as the conductive thin film. In this case, as shown in FIG. 3, a metal foil such as an aluminum foil 42 or an aluminum tape may be attached to the entire surface of the jig body 2. Further, a grounding terminal 44 formed of an aluminum foil 42 and a copper plate is connected to a conductor 46.
It is preferable to make a connection by the method described above, and then measure the resistance value to confirm that it is grounded. Further, a conductive coating material 48 containing aluminum powder, copper powder, or zinc powder as a conductive treatment material.
May be coated on the entire surface of the jig body 2 formed by FRP. Alternatively, a metal thin-film deposited resin thin film may be used. In either case, the conductivity may be confirmed.
【００１５】[0015]
【発明の効果】本発明によれば複雑形状の樹脂成型品に
たいし、電気力線が全体としては被塗物に集中し、かつ
被塗物の局部に集中しないので均一な静電塗装ができ、
かつ塗着効率を大幅に向上させる。また治具の製造に樹
脂整形品自身を母型としてＦＲＰで形成されるので、容
易に、かつ安価に製造できる。また導電処理に導電性薄
膜を用いているので、端部などに塗料が付着しても容易
に交換補修ができる。また治具の成型用母型として樹脂
成型品自身を用いるので、安価に且つ容易に成型でき
る。EFFECTS OF THE INVENTION According to the present invention, a resin molded product having a complicated shape is subjected to uniform electrostatic coating because electric lines of force are concentrated on the object to be coated as a whole and are not concentrated on a local portion of the object to be coated. You can
In addition, it greatly improves the coating efficiency. Further, since the resin molded product itself is used as a mother mold for manufacturing the jig and is formed by FRP, it can be manufactured easily and at low cost. Further, since the conductive thin film is used for the conductive treatment, replacement and repair can be easily performed even if the paint adheres to the end portion. Further, since the resin molded product itself is used as the molding die of the jig, the molding can be carried out inexpensively and easily.
【図１】 本発明の実施例の断面図FIG. 1 is a sectional view of an embodiment of the present invention.
【図２】 グリル部に対応する樹脂成型品と治具の対応
を示す断面図FIG. 2 is a cross-sectional view showing correspondence between a resin molded product corresponding to the grill part and a jig.
【図３】 治具本体の導電処理を示す断面図FIG. 3 is a sectional view showing a conductive treatment of the jig body.
２、治具 ４、支持枠 ６、樹脂成型品 ５０，搬送架台 2, jig 4, support frame 6, resin molded product 50, transfer stand
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【手続補正書】[Procedure amendment]
【提出日】平成７年９月２８日[Submission date] September 28, 1995
【手続補正１】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】特許請求の範囲[Name of item to be amended] Claims
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【特許請求の範囲】[Claims]
【手続補正２】[Procedure Amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】０００５[Name of item to be corrected] 0005
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【０００５】そこでこれらの問題を解決する為、特公昭
５６−３５９１０において、塗装すべき部分の面にたい
し５０〜１００％の面積と、ほぼ同一の輪郭を有する支
持面を備える治具が開示されている。この方法によれ
ば、導電性の面を保有する治具を用いるので、塗着効率
が向上する。しかし樹脂成型品の裏面には、各種の形状
の突起があり、また表面には端部や孔部、或いはグリル
部があり、これらの部分についての治具形状が適切でな
いと、成型品表面の均一な塗装ができず、エアースプレ
ーによる補修塗装が必要なため塗着効率が必ずしも向上
しなかった。また治具の製造が必ずしも容易でなく、高
い費用を必要とした。 [0005] Therefore, in order to solve these problems, JP-B
In 56-35910, I want to see the surface of the part to be painted.
A support with an area of 50 to 100% and almost the same contour
A jig having a holding surface is disclosed. By this method
For example, since a jig that has a conductive surface is used, coating efficiency
Is improved. However, there are various shapes on the back of the resin molded product.
There are protrusions on the surface, and there are edges, holes, or grills on the surface.
The jig shape for these parts is not appropriate.
If not, the surface of the molded product cannot be evenly coated, and air spray
The coating efficiency is always improved because repair coating is required.
I didn't. In addition, manufacturing jigs is not always easy and expensive.
Cost a lot.
【手続補正３】[Procedure 3]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】０００７[Correction target item name] 0007
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【０００７】[0007]
【問題を解決する手段】これらの問題を解決するために
本発明が提供する手段は、樹脂成型品の連続的静電塗装
において、該樹脂成型品の裏面に嵌合し、ＦＲＰ樹脂で
形成され、導電処理された樹脂成型品の対電極を形成す
る静電塗装用治具であって、前記樹脂成型品の裏面に突
出した部分を曲面で挟むこと、および、または前記樹脂
成型品のグリル部に対応する部分を平面で形成すること
を特徴とするものであり、さらに樹脂成型品の端部に対
応する部分を、該端部の法線に内接する曲面で形成する
ことを含み、さらにまた治具をＦＲＰで形成するための
母型として、前記樹脂成型品自身を用いる事を含むもの
である。 [Means for Solving the Problems] Means provided by the present invention for solving these problems are to be fitted on the back surface of a resin-molded product in continuous electrostatic coating of the resin-molded product, and to use FRP resin.
Form the counter electrode of the resin molded product that has been formed and processed for conductivity.
A jig for electrostatic coating, which is
Sandwiching the exposed part between curved surfaces, and / or the resin
Forming the flat part of the molded product that corresponds to the grill part
And the end of the resin molded product.
The corresponding portion is formed by a curved surface inscribed in the normal line of the end.
And for forming the jig by FRP.
Including the use of the resin molded product itself as the mother die
It is.
【手続補正４】[Procedure amendment 4]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】０００８[Correction target item name] 0008
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【０００８】[0008]
【作用】樹脂成型品の静電塗装に上記のごとく構成され
た治具を用いると、図１、図２に示すごとく、樹脂成型
品６と治具２が嵌合状態で、静電塗装されるので、図示
しない静電塗装機の放電極との間に形成された電気力線
に乗り、微粒化し帯電した塗料は樹脂成型品６に向かっ
て飛行し衝突する。それゆえエアースプレー塗装に比べ
塗着効率が飛躍的に向上する。また裏面の突起１６を曲
面３０で挟むので、電気力線が、該曲面３０に対応する
成型品の表面において均一に形成される。それゆえ微粒
化塗料が成型品の表面に均一に塗着する。またグリル１
４に対応する部分を平面で形成するので、治具の製造が
容易で、かつ電気力線がグリル１４の内部に及ぶので、
内部の垂直面にも均一に塗着する。さらに端部８や、孔
部１２の端部１３に対応する部分を曲面３４や曲面３２
のごとく形成するので、電気力線が樹脂成型品の端部８
や孔部１２の端部に集中せず、均一に塗着する。また端
部に対応する治具の曲面が樹脂成型品端部の法線に内接
するので、帯電した塗料が樹脂成型品に余分に付着せ
ず、また治具に付着する量も少ない。それゆえ塗着効率
が向上する。また治具製造の母型として成型品自身を用
いるので、容易に、かつ正確に製造できる。 When the jig configured as described above is used for the electrostatic coating of the resin molded product, as shown in FIGS. 1 and 2, the resin molded product 6 and the jig 2 are electrostatically coated in the fitted state. Therefore, riding on the lines of electric force formed between the discharge electrode of the electrostatic coating machine (not shown), the atomized and charged paint flies toward the resin molded product 6 and collides with it. Therefore, the coating efficiency is dramatically improved compared to air spray coating. In addition, bend the protrusion 16 on the back
Since it is sandwiched between the surfaces 30, the lines of electric force correspond to the curved surface 30.
It is formed uniformly on the surface of the molded product . Therefore fine particles
The chemical paint is applied evenly to the surface of the molded product. Again grill 1
Since the part corresponding to 4 is formed on a flat surface, the jig can be manufactured easily.
Easy and because the electric lines of force extend inside the grill 14,
Apply evenly to the vertical surface inside. Furthermore, the end 8 and the hole
The portion corresponding to the end portion 13 of the portion 12 is formed by the curved surface 34 or the curved surface 32.
Since it is formed like a wire, the lines of electric force are
It is applied uniformly without being concentrated on the ends of the holes 12 and the holes 12. Another end
The curved surface of the jig corresponding to the part is inscribed in the normal line of the end of the resin molded product
Therefore, the charged paint should not adhere to the resin molded product in excess.
Moreover, the amount attached to the jig is small. Therefore coating efficiency
Is improved. In addition, the molded product itself is used as the mother die for jig manufacturing.
Therefore, it can be manufactured easily and accurately.
【手続補正５】[Procedure Amendment 5]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】００１３[Correction target item name] 0013
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【００１３】治具本体２の材料は、ＦＲＰ樹脂が用いら
れるが、導電性顔料を混入した樹脂を使用するのが導電
性と耐熱性が得られるので好ましい。ＦＲＰ樹脂を用い
ての成型にはその母型として、樹脂成型品自身を使い得
る。樹脂成型品は柔軟性があり母型としては精度が悪い
が、この場合は厳密な精度は必要がないからである。As the material of the jig body 2, FRP resin is used. However, it is preferable to use a resin mixed with a conductive pigment, because the conductivity and heat resistance can be obtained. In molding using FRP resin, the resin molded product itself can be used as the mother mold. This is because the resin molded product is flexible and the precision of the mother die is poor, but in this case, strict precision is not necessary.
【手続補正６】[Procedure correction 6]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】００１５[Name of item to be corrected] 0015
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【００１５】[0015]
【発明の効果】本発明による治具を用いれば、被塗物で
ある複雑形状の樹脂成型品にたいし、電気力線が全体と
しては被塗物に集中するので、高い塗着効率が得られ
る。一方成型品の裏面の突起を曲面で挟むので、均一な
静電塗装ができる。またグリル部に対応する治具を平面
で形成するので、グリルの垂直面も均一に内部が塗装で
きる。さらに端部や孔部分の端部に対応する治具の部分
をその法線に内接する曲面で形成するので、端部が均一
な塗装ができ、かつ余分の塗料が治具に付着しない。そ
れゆえ塗着効率が向上する。また治具の成型用母型とし
て樹脂成型品自身を用いるので、容易に、従って安価
に、且つ正確に成型できる。 Using the jig according to the present invention, in an object to be coated
For resin molded products of a certain complicated shape, the lines of electric force are concentrated on the object to be coated as a whole, so high coating efficiency can be obtained.
It On the other hand, since the protrusion on the back of the molded product is sandwiched by the curved surfaces, a uniform
Can be electrostatically painted. In addition, a jig corresponding to the grill part
Since it is formed with, the inside of the grill can be painted evenly on the vertical surface.
Wear. Furthermore, the jig part corresponding to the end part or the end part of the hole part
Is formed with a curved surface that is inscribed in the normal line, so the edges are uniform
Can be painted easily and excess paint does not adhere to the jig. So
Therefore, the coating efficiency is improved. In addition, as a mother die for molding the jig
Since the resin molded product itself is used, it is easy and therefore inexpensive.
It can be molded accurately and accurately.
Claims (4)
対電極を形成する治具であって、前記樹脂成型品の裏面
に嵌合し、ＦＲＰ樹脂で形成され、導電処理された樹脂
成型品の静電塗装用治具1. In continuous electrostatic coating of a resin molded product,
A jig for forming a counter electrode, which is fitted on the back surface of the resin molded product, is formed of FRP resin, and is a conductive molded resin electrostatically coated product.
ことを特徴とする請求項１に記載する樹脂成型品の静電
塗装用治具2. The jig for electrostatic coating of a resin molded article according to claim 1, wherein the conductive treatment is coating with a conductive thin film.
混入であることを特徴とする請求項１に記載する樹脂成
型品の静電塗装用治具3. The jig for electrostatic coating of a resin molded product according to claim 1, wherein the conductive treatment is mixing of a conductive pigment into the FRP resin.
で形成するための母型として、前記樹脂成型品自身を用
いる事を特徴とする治具の製造方法4. A jig for electrostatic coating of a resin molded product is FRP.
A method for manufacturing a jig, characterized in that the resin molded article itself is used as a mother die for forming
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25772594A JPH0880458A (en) | 1994-09-13 | 1994-09-13 | Electrostatic coating jig of resin formed article and production of the jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25772594A JPH0880458A (en) | 1994-09-13 | 1994-09-13 | Electrostatic coating jig of resin formed article and production of the jig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0880458A true JPH0880458A (en) | 1996-03-26 |
Family
ID=17310236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP25772594A Pending JPH0880458A (en) | 1994-09-13 | 1994-09-13 | Electrostatic coating jig of resin formed article and production of the jig |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0880458A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100821957B1 (en) * | 2007-01-31 | 2008-04-15 | 김창환 | Jig for painting case of sideview mirror |
-
1994
- 1994-09-13 JP JP25772594A patent/JPH0880458A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100821957B1 (en) * | 2007-01-31 | 2008-04-15 | 김창환 | Jig for painting case of sideview mirror |
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