JPH087263B2 - Remaining needle inspection method and inspection device therefor - Google Patents
Remaining needle inspection method and inspection device thereforInfo
- Publication number
- JPH087263B2 JPH087263B2 JP24044892A JP24044892A JPH087263B2 JP H087263 B2 JPH087263 B2 JP H087263B2 JP 24044892 A JP24044892 A JP 24044892A JP 24044892 A JP24044892 A JP 24044892A JP H087263 B2 JPH087263 B2 JP H087263B2
- Authority
- JP
- Japan
- Prior art keywords
- needle
- detector
- garment
- clothes
- iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Geophysics And Detection Of Objects (AREA)
- Treatment Of Fiber Materials (AREA)
- Measuring Magnetic Variables (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Description
【0001】[0001]
【産業上の利用分野】この発明は、縫製によって衣服に
残る残存針の検査方法と、検査装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for inspecting residual needles left on clothes by sewing.
【0002】[0002]
【従来の技術】衣服の縫製工程においては縫針やマチ
針、折れたミシン針が衣服の中に残ってしまう場合があ
り、細心の注意をはらっていても極希に針が残ったまま
の衣服が製品として出荷され、消費者が残存針による怪
我を負って致命傷になることさえある。そして、このよ
うな問題は製造物責任として社会的な問題にもなってい
る。従来、上記した残存針の問題を回避する為に製造メ
ーカーは検針器を利用した検査を行っている。この検針
器は渦電流を利用した磁気誘導方式の金属片探知器であ
り、縫製工程にて縫製の終えた衣服を上記した検針器の
上を通過させることにより残存針の検査を行っている。2. Description of the Related Art A sewing needle, a gusset needle, or a broken sewing needle may remain in a garment during the sewing process of the garment. Is shipped as a product, which may even cause fatal injury to consumers due to residual needles. And such a problem has become a social problem as product liability. Conventionally, in order to avoid the above-mentioned problem of residual needles, manufacturers carry out inspections using a needle detector. This needle detector is a magnetic induction type metal piece detector utilizing eddy current, and the remaining needle is inspected by passing the garment, which has been sewn in the sewing process, over the above-mentioned needle detector.
【0003】[0003]
【発明が解決しようとする課題】しかしながら、従来行
われている検査方法では、残存針の検査工程を衣服の製
造工程から独立して設けているので、新たに検針作業を
行うための時間と人手が必要となり、検針と云う保証を
得る為には製造工程にかなりの制約を受けることにな
る。本発明の目的は、新たな検査工程を設けることな
く、従来の衣服の製造工程の中において残存針の検査を
行うことのできる検査方法と検査装置を提供することに
ある。However, in the conventional inspection method, since the step of inspecting the residual needle is provided independently of the step of manufacturing the garment, the time and labor required to newly perform the needle inspection operation are increased. Therefore, in order to obtain the guarantee of meter reading, the manufacturing process is considerably restricted. It is an object of the present invention to provide an inspection method and an inspection device that can inspect a residual needle in a conventional garment manufacturing process without providing a new inspection process.
【0004】[0004]
【課題を解決するための手段】上記した課題を解決する
ために本発明の検査方法は、磁気誘導方式の金属探知器
から成る検針器を設けたアイロンにより、縫製行程の終
えた衣服にアイロン仕上げを行いながら、上記検針器に
より衣服に残る残存針の探知を行うものである。また、
本発明の検査装置は、アイロン本体に磁気誘導方式の金
属探知器から成る検針器を設けたものである。In order to solve the above-mentioned problems, the inspection method of the present invention uses an iron provided with a needle detector made of a magnetic induction type metal detector to iron a garment finished with a sewing process. While performing the above, the remaining needles remaining on the clothes are detected by the above-mentioned needle detector. Also,
In the inspection device of the present invention, the iron body is provided with a needle detector made of a magnetic detection type metal detector.
【0005】[0005]
【作用】縫製の終えた衣服をアイロン仕上げする際に
は、作業者により必然的に衣服の全ての面に沿ってアイ
ロンが滑らされることになり、これと同時に、アイロン
に設けた、磁気誘導方式の金属探知器から成る検針器も
衣服上沿って移動し、衣服に針が残っていると針の上を
通過する際に検針器が反応する。When ironing the sewn garment, the operator inevitably slides the iron along all sides of the garment. At the same time, the magnetic induction The needle detector composed of the metal detector of the method also moves along the clothes, and when the needle remains on the clothes, the needle detector reacts when passing over the needle.
【0006】[0006]
【発明の効果】以上説明したように本発明の検査方法
は、縫製の終えた衣服にアイロン仕上げ行いながらアイ
ロンに設けた磁気誘導方式の金属探知器から成る検針器
により衣服に残る残存針の検査を行うものであるから、
従来の衣服の製造工程中に必ず行われるアイロン仕上げ
の作業動作を利用して残存針の検査を確実に行うことが
でき、新たな時間や人手をかけることなく検針作業を行
なって検針の保証を得ることができる。また、アイロン
本体に磁気誘導方式の金属探知器から成る検針器を設け
た検査装置においては、アイロン仕上げと同時に衣服に
残る針の検査を実行することがてきる。As described above, according to the inspection method of the present invention, the remaining needles in the clothes are inspected by the needle detector which is the magnetic detection type metal detector provided on the iron while ironing the sewn clothes. Because it does
The remaining needles can be reliably inspected by using the ironing work operation that is always performed during the conventional garment manufacturing process, and the meter reading work can be performed without additional time or human intervention to guarantee the meter reading. Obtainable. Further, in the inspection device in which the iron body is provided with a needle detector made of a magnetic induction type metal detector, it is possible to inspect the needles remaining on the clothes at the same time when the ironing is finished.
【0007】[0007]
【実施例】以下、本発明の一実施を図面に基づいて説明
する。図1にて示したアイロンは、本願発明の検針装置
aを構成するものであって、アイロン本体1に取り付け
られた取手1aの先端に検針器2のセンサ2aを取り付
けて構成してある。検針器2は所謂磁気誘導方式の金属
片探知器であり、アイロン本体1の取手1aに取り付け
るセンサ2aと、該センサ2aとケーブル2cを介して
連絡する検針器本体2bとから構成してある。そして、
磁性体を備えるセンサ2aから発生する磁界の中で針等
の金属片が移動した時に生じる起電力を検針器本体2b
で増幅して検知し、光や音の警報手段にて衣服に針等の
金属片が含まれていることを知らせるものである。従っ
て、上記した検針装置aの場合は衣服にアイロンをかけ
る際にアイロン本体1及びセンサ2aが衣服に沿って移
動することにより、該センサ2aから発せられる磁界中
を衣服の中に残る針が相対的に横切ることにより残存針
の検出を行うことになる。上記したようにセンサ2aは
自らが発した磁界中を金属片が移動した際に生じる起電
力に反応するものである。従ってセンサ2aは金属から
なるアイロン本体1と近接するも、アイロン本体1に対
して取付固定してある為に両者間の距離が相対的に変化
することがないのでセンサ2aがアイロン本体1に反応
することはない。尚、上記した検針器2は図2にて示す
検針装置a’のようにアイロン本体1の内部に設けても
よい。DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. The iron shown in FIG. 1 constitutes the meter-reading apparatus a of the present invention, in which the sensor 2a of the meter 2 is attached to the tip of the handle 1a attached to the iron body 1. The needle detector 2 is a so-called magnetic induction type metal piece detector, and is composed of a sensor 2a attached to the handle 1a of the iron body 1 and a needle detector body 2b communicating with the sensor 2a via a cable 2c. And
The electromotive force generated when a metal piece such as a needle moves in the magnetic field generated from the sensor 2a having a magnetic substance is used as the needle detector body 2b.
The light is amplified and detected by means of a light or sound alarm to notify that clothes include metal pieces such as needles. Therefore, in the case of the above-mentioned meter reading device a, when the iron body 1 and the sensor 2a move along the clothes when ironing the clothes, the needles remaining in the clothes are relatively moved in the magnetic field emitted from the sensor 2a. The remaining needle is detected by automatically crossing. As described above, the sensor 2a responds to the electromotive force generated when the metal piece moves in the magnetic field generated by the sensor 2a. Therefore, although the sensor 2a is close to the iron main body 1 made of metal, since the sensor 2a is attached and fixed to the iron main body 1, the distance between the two does not relatively change, so that the sensor 2a reacts with the iron main body 1. There is nothing to do. The above-mentioned meter reading device 2 may be provided inside the iron body 1 like the meter reading device a ′ shown in FIG.
【0008】次ぎに、上記した検針装置aを用いた検査
方法を説明する。衣服の製造工程においては、縫製の終
えた衣服はアイロン仕上げ工程を経て梱包出荷されるこ
とになる。図3は、上記したようにアイロン本体1に検
針器2を取付けてなる検査装置aを使用して縫製の終え
た衣服bにアイロンがけを行っている状態を示してい
る。アイロン仕上げは、衣服bに付いた皺を延ばしなが
ら衣服の形状を整えるように衣服bに沿わせながら満遍
無くかけられるが、このようにしてアイロンがけが行わ
れるのと同時に取手1aの先端に取り付けられるセンサ
2aから発せられる磁界も衣服全面にわたって移動する
ことになり、これにより衣服b中に残る針の探知が行わ
れる。そして、衣服の中に縫製工程にて紛れ込んだ針が
ある場合には、アイロンがけの最中に残存針がある箇所
に沿ってアイロンがかけらた際に検針器2のセンサ2a
から発せられる磁界中を針が通過する。そして、この時
に発生する器起電力に基づいて検針器本体2bから警報
が発せられ、アイロン仕上げ行っている衣服の中に針が
残っていることを作業者に対して知らせることになる。
また、警報が発せられたならば、作業者はセンサ2aで
衣服を探りながら針が残る場所をつきとめて残存針を取
り出すことができる。Next, an inspection method using the above-mentioned meter reading device a will be described. In the garment manufacturing process, the sewn garment is ironed and then packaged and shipped. FIG. 3 shows a state in which the garment b, which has been sewn, is being ironed by using the inspection device a in which the needle detector 2 is attached to the iron body 1 as described above. The ironing can be applied evenly along the clothes b so as to adjust the shape of the clothes while extending the wrinkles attached to the clothes b. In this way, at the same time as the ironing is performed, the ironing is applied to the tip of the handle 1a. The magnetic field emitted from the attached sensor 2a also moves over the entire surface of the garment, thereby detecting the needle remaining in the garment b. Then, when there is a needle in the clothes that has been mixed in during the sewing process, the sensor 2a of the needle detector 2 when the iron is ironed along the place where the remaining needle is present during ironing.
The needle passes through the magnetic field emitted by the needle. Then, based on the electromotive force generated at this time, an alarm is issued from the needle detector main body 2b to notify the operator that the needle remains in the clothes being ironed.
When an alarm is issued, the operator can search for clothes with the sensor 2a to find out where the needle remains and take out the remaining needle.
【0009】以上説明したような検査方法においては、
縫製の終えた衣服bにアイロン仕上げ行いながら検針器
2による残存針の検査を行うものであるから、衣服の製
造工程の最終工程であるアイロン仕上げの作業を利用し
て残存針の検査を確実に行うことができ、衣服の製造工
程の他に新たな手間や時間をかけることなく検針作業を
行なって検針の保証を得ることができる。In the inspection method as described above,
Since the remaining needles are inspected by the needle detector 2 while ironing the garment b after sewing, the remaining needles are surely inspected by using the ironing work which is the final step of the garment manufacturing process. In addition to the manufacturing process of clothes, the meter reading work can be performed without extra labor and time, and the meter reading guarantee can be obtained.
【図1】 本発明を実施した検針装置を示す正面図。FIG. 1 is a front view showing a meter reading device embodying the present invention.
【図2】 アイロン本体に検針装置を内設した検針装
置を示す正面図。FIG. 2 is a front view showing a meter reading device in which an iron body is internally provided with a meter reading device.
【図3】 アイロン仕上げ工程を示す斜視図。FIG. 3 is a perspective view showing an ironing process.
a,a’・・・検針装置 b・・・衣服 1・・・アイロン本体 2・・・検針器 a, a '... meter reading device b ... clothes 1 ... iron body 2 ... meter reading device
Claims (2)
針器を設けたアイロンにより、縫製行程の終えた衣服に
アイロン仕上げを行いながら、上記検針器により衣服に
残る残存針の探知を行う残存針の検査方法。1. A residual needle for detecting a residual needle remaining in a garment by ironing a garment that has undergone a sewing process with an iron provided with a meter detector composed of a magnetic induction type metal detector Inspection method.
知器から成る検針器を設けた残存針の検査装置。2. An apparatus for inspecting a residual needle, wherein an iron body is provided with a needle detector composed of a magnetic induction type metal detector.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24044892A JPH087263B2 (en) | 1992-09-09 | 1992-09-09 | Remaining needle inspection method and inspection device therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24044892A JPH087263B2 (en) | 1992-09-09 | 1992-09-09 | Remaining needle inspection method and inspection device therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06123780A JPH06123780A (en) | 1994-05-06 |
JPH087263B2 true JPH087263B2 (en) | 1996-01-29 |
Family
ID=17059655
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24044892A Expired - Lifetime JPH087263B2 (en) | 1992-09-09 | 1992-09-09 | Remaining needle inspection method and inspection device therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH087263B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19610058A1 (en) * | 1996-03-14 | 1997-09-18 | Takata Europ Gmbh | Method for assembling an airbag generator carrier with an associated gas bag |
CN113930955B (en) * | 2020-07-14 | 2024-07-05 | 佛山市顺德区美的电热电器制造有限公司 | Ironing device, control method thereof and computer readable storage medium |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0247582A (en) * | 1988-08-09 | 1990-02-16 | Kurobaa Kk | Presence of needle detecting method for sewed product and the like |
-
1992
- 1992-09-09 JP JP24044892A patent/JPH087263B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH06123780A (en) | 1994-05-06 |
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