JPH0831289B2 - Terminal insertion guide device for harness assembly - Google Patents
Terminal insertion guide device for harness assemblyInfo
- Publication number
- JPH0831289B2 JPH0831289B2 JP61243821A JP24382186A JPH0831289B2 JP H0831289 B2 JPH0831289 B2 JP H0831289B2 JP 61243821 A JP61243821 A JP 61243821A JP 24382186 A JP24382186 A JP 24382186A JP H0831289 B2 JPH0831289 B2 JP H0831289B2
- Authority
- JP
- Japan
- Prior art keywords
- housing
- wire
- connector housing
- electric wire
- terminal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Supply And Installment Of Electrical Components (AREA)
Description
【発明の詳細な説明】 ＜産業上の利用分野＞ 本発明は、複数本の電線が所定の形態に束ねられ、電
線端部に圧着された端子がコネクタハウジングに挿入さ
れて組合わされた組立電線（以下「ハーネス」と呼ぶ）
を製作する場合の装置に関する。特に、ハーネスを組立
てる際に、各電線の両端の端子をコネクタハウジングに
挿入する場合の端子挿入案内装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION <Industrial field of application> The present invention relates to an assembled electric wire in which a plurality of electric wires are bundled in a predetermined shape, and a terminal crimped to an end of the electric wire is inserted into a connector housing and combined. (Hereinafter called "harness")
The present invention relates to a device for manufacturing. In particular, the present invention relates to a terminal insertion guide device for inserting terminals at both ends of each electric wire into a connector housing when assembling a harness.
＜従来の技術およびその問題点＞ 予め電線の両端に端子を接続した電線をコネクタの多
数の端子収容孔に適切な配列で装着して、所望のハーネ
スを製作することが必要であるが、１組のハーネスでも
回路数の多いものは電線数が1000本以上に及ぶものがあ
る。このため、誤配列を生じるとともに、必要電線の配
線忘れを生じるという問題があった。<Prior Art and Problems Thereof> It is necessary to mount a wire in which terminals are connected to both ends of the wire in advance into a large number of terminal receiving holes of a connector in an appropriate arrangement to manufacture a desired harness. Some harnesses with a large number of circuits have more than 1000 electric wires. Therefore, there is a problem that misalignment occurs and wiring of required electric wires is forgotten.
＜発明の目的＞ 本発明は係る点に鑑み、ハーネスを構成する複数の電
線を種類別に予め配置し、それらの電線を取り出してコ
ネクタハウジングの予め定める収容孔に端子を挿入する
という作業を行う際に、作業が容易に行え、かつ、端子
挿入が誤りなく行えるように案内するハーネス組立用の
端子挿入案内装置であって、しかも複雑な電子機器等を
必要とすることのない装置を提供することを目的とす
る。<Objects of the Invention> In view of the above, the present invention provides a method in which a plurality of electric wires constituting a harness are arranged in advance according to types, and the electric wires are taken out and a terminal is inserted into a predetermined accommodation hole of a connector housing. (EN) Provided is a terminal insertion guide device for harness assembly, which guides a work to be performed easily and a terminal can be inserted without error, and does not require a complicated electronic device or the like. With the goal.
＜問題点を解決するための手段＞ 請求項１記載の発明は、両端に端子が圧着された複数
の電線の両端の各端子を、一方端子は複数の収容孔を有
する或るコネクタハウジングの所定の収容孔に挿入し、
他方端子は複数の収容孔を有する別のコネクタハウジン
グの所定の収容孔に挿入することによって所望のハーネ
スを製作する際に、各電線の両端の端子を、それぞれ、
或るコネクタハウジングおよび別のコネクタハウジング
のいずれの収容孔に挿入すればよいかを案内する端子挿
入案内装置であって、前記複数の電線を種類別に区分し
て収容する複数の電線収容部を有する電線容器と、前記
電線容器の各電線収容部に対応して設けられ、電線収容
部から電線が取り出されるときに、作業者によって操作
され得る複数の電線取出検出器と、前記或るコネクタハ
ウジングおよび別のコネクタハウジングにそれぞれ対応
して設けられ、対応するコネクタハウジングが嵌合され
る複数の相手側コネクタハウジングと、電線容器の任意
の電線収容部から電線が取り出され、電線が取り出され
た電線収容部に対応して設けられた電線取出検出器が操
作されたとき、該操作に応答して、前記相手側コネクタ
ハウジングを介して、前記或るコネクタハウジングにお
ける取り出された電線の一方の端子を挿入すべき収容孔
および別のコネクタハウジングにおける取り出された電
線の他方端子を挿入すべき収容孔を照明する照明手段
と、を含むことを特徴とするハーネス組立用の端子挿入
案内装置である。<Means for Solving the Problems> According to the invention of claim 1, each terminal at both ends of a plurality of electric wires whose terminals are crimped at both ends, one terminal of which is a predetermined connector housing having a plurality of accommodating holes Insert it into the accommodation hole of
On the other hand, when the desired harness is manufactured by inserting the terminal into a predetermined housing hole of another connector housing having a plurality of housing holes, the terminals at both ends of each electric wire are respectively
A terminal insertion guide device for guiding which housing hole of a certain connector housing or another connector housing should be inserted, the terminal insertion guide device having a plurality of electric wire housing portions for housing the plurality of electric wires by classifying them. An electric wire container, a plurality of electric wire take-out detectors which are provided corresponding to the electric wire housing portions of the electric wire container, and which can be operated by an operator when an electric wire is taken out from the electric wire housing portion, the certain connector housing, and Wires are taken out from a plurality of mating connector housings that are respectively provided corresponding to different connector housings and the corresponding connector housings are fitted, and an arbitrary wire housing part of the wire container, and the wires are taken out. When an electric wire take-out detector provided corresponding to the section is operated, in response to the operation, through the mating connector housing Illuminating means for illuminating a housing hole into which one terminal of the taken-out electric wire is inserted in the one connector housing and a housing hole into which the other terminal of the taken-out electric wire is inserted in another connector housing. Is a terminal insertion guide device for harness assembly.
＜作用＞ この発明によれば、作業者が電線容器から端子挿入を
すべき電線を取り出す際に、電線収容部に対応して設け
られた電線取出検出器を操作する。すると、その取り出
された電線の一方端子を挿入すべき或るコネクタハウジ
ングの収容孔および他方端子を挿入すべき別のコネクタ
ハウジングの収容孔が表示される。したがって、取り出
された電線の両端子は、照明された収容孔に挿入すれば
よく、正しく端子の挿入が行える。<Operation> According to the present invention, when the worker takes out the electric wire to be inserted into the terminal from the electric wire container, the electric wire take-out detector provided corresponding to the electric wire housing portion is operated. Then, the receiving hole of one connector housing into which one terminal of the taken-out electric wire is to be inserted and the receiving hole of another connector housing into which the other terminal is to be inserted are displayed. Therefore, both terminals of the taken out electric wire may be inserted into the illuminated accommodation holes, and the terminals can be inserted correctly.
＜実施例＞ 以下、第１図および第２図に示す本発明の実施例につ
いて説明する。まず、電線12′の両端には第１図に拡大
して示されるように絶縁被覆を剥いで導体芯線と電気接
続された形状の異なる２つの端子７、９がそれぞれ圧着
されている。ハーネスは、係る複数本むしろ多数本の種
類の異なる電線12が組合わされて形成されたものであ
る。このため、第２図にも図示されるように、多数本の
種類の異なる電線12が予め準備され、種類別に区分し
て、電線容器４の各電線収容部に置かれる。<Examples> Examples of the present invention shown in FIGS. 1 and 2 will be described below. First, as shown in an enlarged view in FIG. 1, two terminals 7 and 9 having different shapes and electrically connected to a conductor core wire are crimped to both ends of the electric wire 12 '. The harness is formed by combining a plurality of electric wires 12 of different types rather than a large number. Therefore, as shown in FIG. 2 as well, a large number of different types of electric wires 12 are prepared in advance, sorted by type, and placed in each electric wire accommodating portion of the electric wire container 4.
他方、電線端末に接続された端子７または９が装着さ
れるコネクタハウジング１が嵌合する相手側コネクタハ
ウジング２が組立板13の適当な個所に予め取り付けられ
ている。On the other hand, the mating connector housing 2 into which the connector housing 1 to which the terminal 7 or 9 connected to the wire end is mounted is fitted in advance at an appropriate position on the assembly plate 13.
ハーネスの組立作業にあたっては、まず、相手側コネ
クタハウジング２に対応するコネクタハウジング１をそ
れぞれ嵌合させておき、しかる後、コネクタハウジング
１のそれぞれの端子収容孔８、10にそれぞれ適合する電
線端子７、９を装着していく。したがって、所定の電線
と所定の端子が所定の端子収容孔に挿入されないと電気
回路に誤配線を生じ、不良品を作ることになる。In assembling the harness, first, the connector housings 1 corresponding to the mating connector housings 2 are fitted into each other, and then the wire terminals 7 that are fitted into the respective terminal receiving holes 8 and 10 of the connector housing 1. , 9 is attached. Therefore, if a predetermined electric wire and a predetermined terminal are not inserted into a predetermined terminal accommodating hole, incorrect wiring will occur in the electric circuit and a defective product will be produced.
そこで、本発明では、電線容器４から取り出した電線
12′の端子７、９を挿入すべき端子収容孔８、10が相手
側コネクタハウジング２を介して照明されるような照明
手段を設けた。具体的には、相手側コネクタハウジング
２にコネクタハウジング１の端子収容孔８、10が照明さ
れる個所（これはコネクタハウジング１のハウジング２
に面した開口部が大体の場合該当する。）に光源３、
３′を設けたものである。Therefore, in the present invention, the electric wire taken out from the electric wire container 4
An illumination means is provided so that the terminal receiving holes 8 and 10 into which the 12 'terminals 7 and 9 are to be inserted are illuminated via the mating connector housing 2. Specifically, the mating connector housing 2 is a place where the terminal housing holes 8 and 10 of the connector housing 1 are illuminated (this is the housing 2 of the connector housing 1).
Appropriate if the opening facing the ) Light source 3,
3'is provided.
より具体的に説明すると、第１図に明示されるごと
く、ランプハウジング14に内蔵されるランプの点灯によ
り、光ファイバ11、11′の一端に受けた光は他端の光源
３、３′に達し、端子収容光８、10を照明する。あるい
は光ファイバ11を使用する代わりに電気点滅光源として
ランプや発光ダイオードを上記３、３′の位置に取り付
けるのもよい。More specifically, as clearly shown in FIG. 1, the light received at one end of the optical fibers 11, 11 'is turned on to the light sources 3, 3'at the other end by turning on the lamp built in the lamp housing 14. It reaches and illuminates the terminal accommodating lights 8 and 10. Alternatively, instead of using the optical fiber 11, a lamp or a light emitting diode as an electric blinking light source may be attached at the positions 3, 3 '.
本発明では、また、第２図の電気容器４からの電線取
出検出器５と上記光源の点灯とを対応させている。この
ため、電線容器４に設けられた電線を種類別に区分して
収容する複数の電線収容部にそれぞれ対応して、その下
部に押しボタン点灯式スイッチが電線取出検出器５とし
て設置されている。本実施例の場合、第２図に示される
電線12′を取り出す際に、作業者は電線取出検出器５′
の押しボタン式点灯スイッチを押す。するとこの検出器
としてのランプ５′が点灯する。また、第１図のスイッ
チ６が閉路して、ランプハウジグ14の内蔵ランプが点灯
し、光源３、３′が光る。そこで作業者は、端子７、９
を照明されたそれぞれの収容孔８、10に挿入する。挿入
後、消灯スイッチ15によりランプ５′は消灯される。係
る操作を順次繰り返すことにより、ハーネスの組立作業
が進行する。In the present invention, the electric wire take-out detector 5 from the electric container 4 shown in FIG. 2 is associated with the lighting of the light source. For this reason, a push-button lit switch is installed as a wire extraction detector 5 in the lower part of each of the plurality of wire accommodating portions for accommodating the electric wires provided in the electric wire container 4 by classifying them. In the case of this embodiment, when taking out the electric wire 12 'shown in FIG.
Press the push-button lighting switch of. Then, the lamp 5'as the detector is turned on. Further, the switch 6 in FIG. 1 is closed, the built-in lamp of the lamp housing 14 is turned on, and the light sources 3 and 3'light up. Therefore, the worker uses the terminals 7 and 9
Is inserted into each of the illuminated receiving holes 8 and 10. After the insertion, the extinguishing switch 15 turns off the lamp 5 '. By sequentially repeating such operations, the harness assembling work proceeds.
上述の電線取出検出器５、５′等は、電線12、12′等
を電線容器４の電源収容部から取り出すとき、作業者が
押しボタンを押圧する操作によって取出の検出作用を発
揮するものであって、検出器５自体が自動的に検出し、
点灯するものではない。しかし、このような作業者が押
しボタンを押圧する操作に代えて、電線容器４の複数の
電線収容部のそれぞれに扉を設け、電線12、12′を取り
出す際にはこの扉を開成しなければならないような構成
にして、扉の開成に応じて上記点灯スイッチがオンする
ようにし、作業者が電線12、12′を取り出す操作と、電
線取出検出器を操作する操作とを関連づけてもよい。The above-mentioned electric wire take-out detectors 5 and 5 ', when taking out the electric wires 12 and 12' and the like from the power source accommodating portion of the electric wire container 4, exhibit a take-out detecting action by an operation of pressing a push button by an operator. So, the detector 5 itself automatically detects,
It does not light up. However, instead of such an operation of pressing the push button by the operator, a door is provided in each of the plurality of electric wire housing portions of the electric wire container 4, and this door must be opened when the electric wires 12, 12 'are taken out. It may be configured such that the lighting switch is turned on according to the opening of the door so that the operator takes out the electric wires 12 and 12 'and the operation of operating the electric wire take-out detector. .
また、本実施例では、たとえば電線12′の両端端子た
とえば７と９がそれぞれ挿入される第１収容孔８、第２
収容孔10を同時に点灯させるようにしてもよい。この実
施例の場合、端子７が収容孔10に挿入されたり、端子９
が収容孔８に挿入されないように各端子７、９の大きさ
または形状が異なっているので、光源３、３′が同時に
点灯しても誤配列されるおそれはない。しかし、光源
３、３′に別々の色の異なるランプによる点灯光が導か
れるようにして、特定のランプの発色と端子７、９の種
類を対応させるとか、一方の光源３は連続点灯させ、他
方の光源３′は点滅させるなどにより、端子の装着順序
や装着位置をわかりやすくすることも可能である。Further, in this embodiment, for example, the first accommodation hole 8 and the second accommodation hole into which the terminals 7 and 9 of both ends of the electric wire 12 'are respectively inserted.
The accommodation holes 10 may be turned on at the same time. In the case of this embodiment, the terminal 7 is inserted into the accommodation hole 10 or the terminal 9
Since the terminals 7 and 9 have different sizes or shapes so as not to be inserted into the housing hole 8, there is no risk of misalignment even if the light sources 3 and 3'are turned on at the same time. However, the lighting of light from different lamps of different colors is guided to the light sources 3 and 3 ', and the color of a specific lamp is made to correspond to the type of the terminals 7 and 9, or one of the light sources 3 is continuously lit, The other light source 3'can be made blinking or the like to facilitate the understanding of the mounting order and mounting position of the terminals.
＜発明の効果＞ この発明によれば、端子挿入すべき電線を取り出すご
とに、対応する電線取出検出器を操作することによっ
て、電線の両端の端子を収容すべき各コネクタハウジン
グの収容光が照明される。よって、作業者は、作業のし
やすい任意の順序で電線容器から電線を取り出すことが
できる。それゆえ、作業順序が予め定められたプログラ
ム等に拘束されることなく、作業者各自のしやすい順序
で作業を行える。しかも、電線を取り出すごとに、作業
者が電線取出検出器を操作するだけで、その取り出した
電源の一方端子を挿入すべき或るコネクタハウジングの
収容孔および他方端子を挿入すべき別のコネクタハウジ
ングの収容孔が表示されるから、作業者は端子を誤りな
く正しいコネクタハウジングの正しい収容孔に挿入する
ことができ、誤配線をなくすることができる。さらに、
この発明の端子挿入案内装置は、複雑な電子回路、たと
えばコンピュータや記憶装置等の電気部品が必要でな
く、簡単な構成で安価に作成することができる。<Effects of the Invention> According to the present invention, each time an electric wire to be inserted into a terminal is taken out, the corresponding electric wire take-out detector is operated to illuminate the light accommodated in each connector housing that accommodates the terminals at both ends of the electric wire. To be done. Therefore, the worker can take out the electric wires from the electric wire container in an arbitrary order that facilitates the work. Therefore, the work order is not restricted by a predetermined program or the like, and the work can be performed in an order that is easy for each worker. Moreover, every time the electric wire is taken out, the operator only operates the electric wire take-out detector, and the receiving hole of one connector housing into which one terminal of the taken-out power source should be inserted and another connector housing into which the other terminal should be inserted Since the accommodation hole is displayed, the operator can insert the terminal into the correct accommodation hole of the correct connector housing without error, and erroneous wiring can be eliminated. further,
The terminal insertion guide device of the present invention does not require a complicated electronic circuit, for example, an electric component such as a computer or a storage device, and can be manufactured at a low cost with a simple configuration.
第１図、第２図は共に本発明の実施例を説明する斜視図
であって、引用数字は下記のものを示す。 1:コネクタハウジング 2:相手側コネクタハウジング 3:光源 4:電線容器 5:検出器 6:スイッチ 7:端子 8:収容孔 9:端子 10:収容孔 11:光ファイバ 12:電線 13:組立板 14:ランプハウジング 15:消灯スイッチ1 and 2 are perspective views for explaining an embodiment of the present invention, and reference numerals indicate the following. 1: Connector housing 2: Mating connector housing 3: Light source 4: Wire container 5: Detector 6: Switch 7: Terminal 8: Housing hole 9: Terminal 10: Housing hole 11: Optical fiber 12: Wire 13: Assembly plate 14 : Lamp housing 15: Light-off switch
Claims (1)
の各端子を、一方端子は複数の収容孔を有する或るコネ
クタハウジングの所定の収容孔に挿入し、他方端子は複
数の収容孔を有する別のコネクタハウジングの所定の収
容孔に挿入することによって所望のハーネスを製作する
際に、各電線の両端の端子を、それぞれ、或るコネクタ
ハウジングおよび別のコネクタハウジングのいずれの収
容孔に挿入すればよいかを案内する端子挿入案内装置で
あって、 前記複数の電線を種類別に区分して収容する複数の電線
収容部を有する電線容器と、 前記電線容器の各電線収容部に対応して設けられ、電線
収容部から電線が取り出されるとき、作業者によって操
作され得る複数の電線取出検出器と、 前記或るコネクタハウジングおよび別のコネクタハウジ
ングにそれぞれ対応して設けられ、対応するコネクタハ
ウジングが嵌合される複数の相手側コネクタハウジング
と、 電線容器の任意の電線収容部から電線が取り出され、電
線が取り出された電線収容部に対応して設けられた電線
取出検出器が操作されたとき、該操作に応答して、前記
相手側コネクタハウジングを介して、前記或るコネクタ
ハウジングにおける取り出された電線の一方端子を挿入
すべき収容孔および別のコネクタハウジングにおける取
り出された電線の他方端子を挿入すべき収容孔を照明す
る照明手段と、 を含むことを特徴とするハーネス組立用の端子挿入案内
装置。1. Terminals of both ends of a plurality of electric wires whose terminals are crimped are inserted into predetermined housing holes of a connector housing having a plurality of housing holes, and the other terminals are housed in a plurality of housings. When a desired harness is manufactured by inserting it into a predetermined accommodation hole of another connector housing having a hole, the terminals at both ends of each electric wire are respectively accommodated in the accommodation holes of one connector housing and another connector housing. A terminal insertion guide device for guiding whether to insert the wire into a wire container having a plurality of wire housing parts for storing the plurality of wires classified by type, and corresponding to each wire housing part of the wire container. And a plurality of electric wire take-out detectors that can be operated by an operator when the electric wire is taken out from the electric wire housing portion, the certain connector housing and another connector housing. Corresponding to the housing, the corresponding connector housing is fitted with a plurality of mating connector housings, and the wire is taken out from any wire housing part of the wire container and corresponds to the wire housing part where the wire is taken out. When an electric wire take-out detector provided on the connector housing is operated, in response to the operation, a receiving hole into which one terminal of the taken-out electric wire in the certain connector housing is inserted through the mating connector housing. And a lighting means for illuminating a housing hole into which the other terminal of the taken-out electric wire in another connector housing is inserted, and a terminal insertion guide device for harness assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61243821A JPH0831289B2 (en) | 1986-10-13 | 1986-10-13 | Terminal insertion guide device for harness assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61243821A JPH0831289B2 (en) | 1986-10-13 | 1986-10-13 | Terminal insertion guide device for harness assembly |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6396818A JPS6396818A (en) | 1988-04-27 |
| JPH0831289B2 true JPH0831289B2 (en) | 1996-03-27 |
Family
ID=17109427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61243821A Expired - Lifetime JPH0831289B2 (en) | 1986-10-13 | 1986-10-13 | Terminal insertion guide device for harness assembly |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0831289B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06101256B2 (en) * | 1988-07-14 | 1994-12-12 | 矢崎総業株式会社 | Wire pressure welding device |
| JPH07147168A (en) * | 1994-05-23 | 1995-06-06 | Yazaki Corp | Housing device for rated wire, and supplying method for rated wire |
| JP2004220891A (en) | 2003-01-14 | 2004-08-05 | Yazaki Corp | Apparatus for manufacturing sub harness and method for manufacturing same |
| JP4996138B2 (en) * | 2006-05-30 | 2012-08-08 | 矢崎総業株式会社 | Wire harness assembly support device, wire harness assembly support unit, and wire harness assembly support method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3706134A (en) | 1970-08-04 | 1972-12-19 | Amp Inc | Optical aid |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58129A (en) * | 1981-06-25 | 1983-01-05 | Fujitsu Ltd | Washing method for glass |
| US4462155A (en) * | 1982-04-01 | 1984-07-31 | Combustion Engineering, Inc. | Pin locator |
| JPS62254316A (en) * | 1986-04-25 | 1987-11-06 | 住友電装株式会社 | Supplementary apparatus for assembly of wiring harness containing connectors and application of the same |
-
1986
- 1986-10-13 JP JP61243821A patent/JPH0831289B2/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3706134A (en) | 1970-08-04 | 1972-12-19 | Amp Inc | Optical aid |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6396818A (en) | 1988-04-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| EXPY | Cancellation because of completion of term |