JPH08247370A - Plastic pipe and plastic pipe joint - Google Patents
Plastic pipe and plastic pipe jointInfo
- Publication number
- JPH08247370A JPH08247370A JP7050867A JP5086795A JPH08247370A JP H08247370 A JPH08247370 A JP H08247370A JP 7050867 A JP7050867 A JP 7050867A JP 5086795 A JP5086795 A JP 5086795A JP H08247370 A JPH08247370 A JP H08247370A
- Authority
- JP
- Japan
- Prior art keywords
- joint
- plastic
- pipes
- layer
- plastic pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3604—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint
- B29C65/362—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the type of elements heated by induction which remain in the joint comprising at least a single wire, e.g. in the form of a winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5224—Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces
- B29C66/52241—Joining tubular articles for forming fork-shaped connections, e.g. for making Y-shaped pieces with two right angles, e.g. for making T-shaped pieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5229—Joining tubular articles involving the use of a socket
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5229—Joining tubular articles involving the use of a socket
- B29C66/52291—Joining tubular articles involving the use of a socket said socket comprising a stop
- B29C66/52293—Joining tubular articles involving the use of a socket said socket comprising a stop said stop being external
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/723—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
- B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3668—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special induction coils
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
- B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
- B29C65/3672—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint
- B29C65/3676—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction characterised by the composition of the elements heated by induction which remain in the joint being metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Branch Pipes, Bends, And The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】この発明はプラスチック管および
プラスチック管継手に関し、特にたとえばポリオレフィ
ン系樹脂からなり、電気融着接合される、プラスチック
管およびプラスチック管継手に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plastic pipe and a plastic pipe joint, and more particularly to a plastic pipe and a plastic pipe joint which are made of, for example, a polyolefin resin and which are electrically fusion bonded.
【0002】[0002]
【従来の技術】ポリエチレンやポリプロピレン等のよう
なポリオレフィン系樹脂からなるプラスチック管を接合
する方法としては、たとえば図7に示すような継手1を
用いる方法が知られている。継手1は、接合すべき管2
および3と同じポリオレフィン系樹脂からなる本体4を
含み、本体4の内面すなわち管2および3との接合面の
近傍には、所定のキュリー温度を有しかつ溶融プラスチ
ック通路5が形成された磁性合金ヒータ6が設けられ
る。2. Description of the Related Art As a method for joining a plastic pipe made of a polyolefin resin such as polyethylene or polypropylene, a method using a joint 1 as shown in FIG. 7 is known. The joint 1 is a pipe 2 to be joined
A magnetic alloy having a predetermined Curie temperature and a molten plastic passage 5 formed in the vicinity of the inner surface of the main body 4, that is, the joint surface with the tubes 2 and 3 A heater 6 is provided.
【0003】接合時には、管2および3の先端部外面の
酸化膜や汚れ層等をスクレープ(削り落とすこと)した
後、これらを継手1の受口に挿入し、継手1の周囲にワ
ークコイル7を配置して高周波電源8からワークコイル
7に高周波電力を付与する。すると、磁性合金ヒータ6
に電磁誘導によって高周波電流が付与され、表皮効果に
よってヒータ6が急激に発熱し、キュリー温度近傍で、
継手1と管2および3との接合面が融着される。At the time of joining, after scraping (shaving off) an oxide film, a dirt layer and the like on the outer surfaces of the tip portions of the pipes 2 and 3, these are inserted into the socket of the joint 1 and the work coil 7 is provided around the joint 1. And the high-frequency power source 8 applies high-frequency power to the work coil 7. Then, the magnetic alloy heater 6
A high frequency current is applied to the heater 6 due to electromagnetic induction, the heater 6 rapidly heats up due to the skin effect, and near the Curie temperature,
The joint surfaces of the joint 1 and the pipes 2 and 3 are fused.
【0004】[0004]
【発明が解決しようとする課題】従来技術では、管2お
よび3の表面をスクレープするスクレープ工程が必要で
あった。このスクレープ工程は、十分な融着強度を確保
するために必要な工程であり、この工程を経ないで接合
した場合には、たとえば図8に示すように、管2(およ
び3)と本体4との間に介在する酸化膜9によって溶融
プラスチックどうしの混合が妨げられるので、十分な融
着強度が得られなかった。したがって、従来技術では、
スクレープ工程を省くことができず、接合時の作業性が
悪いという問題点があった。The prior art required a scraping step to scrape the surfaces of tubes 2 and 3. This scraping step is a step necessary to secure a sufficient fusion bonding strength, and when joining without passing through this step, as shown in FIG. 8, for example, as shown in FIG. Since the oxide film 9 interposed between and prevents the molten plastics from being mixed with each other, sufficient fusion strength cannot be obtained. Therefore, in the prior art,
There was a problem that the scraping process could not be omitted and the workability at the time of joining was poor.
【0005】それゆえに、この発明の主たる目的は、ス
クレープ工程を省略して接合時の作業性を向上できる、
プラスチック管およびプラスチック管継手を提供するこ
とである。Therefore, the main object of the present invention is to improve the workability at the time of joining by omitting the scraping step.
It is to provide a plastic pipe and a plastic pipe joint.
【0006】[0006]
【課題を解決するための手段】第1の発明は、少なくと
も接合部を2層としたプラスチック管であって、表面層
の流動性を内層の流動性よりも大きくした、プラスチッ
ク管である。第2の発明は、少なくともパイプ接合部を
2層としたプラスチック管継手であって、表面層の流動
性を内層の流動性よりも大きくした、プラスチック管継
手である。A first aspect of the present invention is a plastic pipe having at least a joint portion in two layers, in which the fluidity of the surface layer is larger than that of the inner layer. A second aspect of the present invention is a plastic pipe joint in which at least a pipe joint portion has two layers, and the fluidity of the surface layer is larger than that of the inner layer.
【0007】[0007]
【作用】プラスチック管またはプラスチック管継手の少
なくとも接合部を2層とし、表面層の流動性(MI:メ
ルトインデックスまたはMFR:メルトフローレート)
を内層の流動性より大きくする。プラスチック管または
プラスチック管継手の接合時に接合面近傍に設けられた
加熱ヒータに電流を付与すると、加熱ヒータが発熱し、
接合部が溶融される。このとき、酸化膜や汚れ層が流動
性の大きな表面層とともに流動し、内層の新たな溶融プ
ラスチックが接合面に現れる。したがって、接合部にお
いては、内層の新たな溶融プラスチックと相手方の溶融
プラスチックとが十分に混合され得るので、十分な融着
強度が得られる。[Function] At least the joint portion of the plastic pipe or the plastic pipe joint is made into two layers, and the fluidity of the surface layer (MI: melt index or MFR: melt flow rate)
Is greater than the fluidity of the inner layer. When an electric current is applied to the heater provided near the joint surface when joining the plastic pipe or the plastic pipe joint, the heater will generate heat,
The joint is melted. At this time, the oxide film and the dirt layer flow together with the highly fluid surface layer, and new molten plastic of the inner layer appears on the joint surface. Therefore, in the joined portion, the new molten plastic of the inner layer and the molten plastic of the other side can be sufficiently mixed, so that sufficient fusion bonding strength can be obtained.
【0008】[0008]
【発明の効果】この発明によれば、予めスクレープしな
くても、十分な融着強度が得られるので、スクレープ工
程を省略でき、したがって、接合時の作業性を向上でき
る。この発明の上述の目的,その他の目的,特徴および
利点は、図面を参照して行う以下の実施例の詳細な説明
から一層明らかとなろう。According to the present invention, since sufficient fusion bonding strength can be obtained without scraping in advance, the scraping step can be omitted and therefore workability at the time of joining can be improved. The above-mentioned objects, other objects, features and advantages of the present invention will become more apparent from the following detailed description of the embodiments with reference to the drawings.
【0009】[0009]
【実施例】図1および図2に示すこの実施例のプラスチ
ック管10は、ポリエチレンやポリプロピレン等のよう
なポリオレフィン系樹脂からなる内層12を含み、内層
12の外面には、内層12と同じポリオレフィン系樹脂
からなり、かつその流動性が内層12の流動性よりも大
きい表面層14が形成される。たとえば、管10がA種
のガス用管の場合には、内層12および表面層14の流
動性を0.15〜0.4の間に設定しなければならない
ので、内層12の流動性をMI1 とし、表面層14の流
動性をMI2 とすると、MI1 およびMI2 は、数1を
満足するように設定される。1 and 2, a plastic tube 10 of this embodiment includes an inner layer 12 made of a polyolefin resin such as polyethylene or polypropylene, and the outer surface of the inner layer 12 has the same polyolefin material as the inner layer 12. A surface layer 14 made of resin and having a fluidity larger than that of the inner layer 12 is formed. For example, when the pipe 10 is a type A gas pipe, the fluidity of the inner layer 12 and the surface layer 14 must be set between 0.15 and 0.4. 1, and when the fluidity of the surface layer 14 and MI 2, MI 1 and MI 2 is set so as to satisfy the equation (1).
【0010】[0010]
【数1】0.15<MI1 <MI2 <0.4 なお、表面層14は少なくとも接合部すなわち管10の
先端部外面に設けられておればよく、必ずしも内層12
の外面全体に設けられる必要はない。管10の接合時に
は、図1に示すように、管10の先端を継手16の受口
18に挿入する。継手16は、管10と同じポリオレフ
ィン系樹脂からなる本体20を含み、本体20の内面す
なわち管10との接合面近傍には、所定のキュリー温度
を有する磁性合金線によって略円筒状に編まれた磁性合
金ヒータ22が設けられる。この磁性合金ヒータ22の
編目24が溶融プラスチック通路となる。なお、磁性合
金ヒータ22としてはパンチングメタル等のような他の
形式のものが用いられてもよいが、いずれの場合でも、
磁性合金ヒータ22の表面と裏面とを貫通する溶融プラ
スチック通路が必要である。## EQU1 ## 0.15 <MI 1 <MI 2 <0.4 The surface layer 14 may be provided at least on the joint portion, that is, on the outer surface of the distal end portion of the tube 10, and is not necessarily the inner layer 12.
Need not be provided over the entire outer surface of the. At the time of joining the pipes 10, as shown in FIG. 1, the tip of the pipe 10 is inserted into the socket 18 of the joint 16. The joint 16 includes a main body 20 made of the same polyolefin resin as the pipe 10, and is knitted into a substantially cylindrical shape by a magnetic alloy wire having a predetermined Curie temperature on the inner surface of the main body 20, that is, in the vicinity of the joint surface with the pipe 10. A magnetic alloy heater 22 is provided. The stitch 24 of the magnetic alloy heater 22 serves as a molten plastic passage. The magnetic alloy heater 22 may be of another type such as punching metal, but in any case,
A molten plastic passage is required through the front and back of the magnetic alloy heater 22.
【0011】継手16の受口18に管10の先端を挿入
した後、継手16と管10とを図示しない固定治具を用
いて固定し、継手16の周囲にワークコイル26を配置
する。このワークコイル26としては、たとえば特願平
5−73407号に開示されたもの等が用いられ得る。
そして、高周波電源28からワークコイル26に高周波
電力を付与する。すると、継手16の磁性合金ヒータ2
2に電磁誘導によって高周波電流が付与され、表皮効果
によってヒータ22が急激に発熱し、キュリー温度近傍
で管10の外面と継手16の内面とが溶融される。この
とき、流動性が大きい表面層14が酸化膜や汚れ層とと
もに容易に流動され、接合面に内層12の新たな溶融プ
ラスチックが現れる。そして、この内層12の溶融プラ
スチックと継手16(本体20)の溶融プラスチックと
がヒータ22の溶融プラスチック通路24を通して図3
に示すように互いに混合される。After inserting the tip of the pipe 10 into the receiving port 18 of the joint 16, the joint 16 and the pipe 10 are fixed using a fixing jig (not shown), and the work coil 26 is arranged around the joint 16. As the work coil 26, for example, one disclosed in Japanese Patent Application No. 5-73407 may be used.
Then, high frequency power is applied from the high frequency power supply 28 to the work coil 26. Then, the magnetic alloy heater 2 of the joint 16
A high-frequency current is applied to 2 by electromagnetic induction, the heater 22 rapidly generates heat due to the skin effect, and the outer surface of the pipe 10 and the inner surface of the joint 16 are melted near the Curie temperature. At this time, the surface layer 14 having high fluidity is easily flown together with the oxide film and the dirt layer, and new molten plastic of the inner layer 12 appears on the joint surface. The molten plastic of the inner layer 12 and the molten plastic of the joint 16 (main body 20) pass through the molten plastic passage 24 of the heater 22 as shown in FIG.
Are mixed with each other as shown in.
【0012】そして、所定時間経過後、高周波電源28
をオフし、継手16の周囲に配置したワークコイル26
を取り外し、管10と継手16との接合部(融着部)を
冷却する。この実施例によれば、融着時に管10の表面
に生じた酸化膜や汚れ層が表面層14とともに容易に流
動され得るので、内層12の新たな溶融プラスチックと
継手16(本体20)の溶融プラスチックとが接合部に
おいて十分に混合され得る。したがって、酸化膜や汚れ
層を予めスクレープしなくても十分な融着強度が得られ
る。After a lapse of a predetermined time, the high frequency power source 28
Is turned off, and the work coil 26 is arranged around the joint 16.
Is removed, and the joint portion (fusion portion) between the pipe 10 and the joint 16 is cooled. According to this embodiment, since the oxide film and the dirt layer generated on the surface of the pipe 10 during the fusion can be easily flowed together with the surface layer 14, the new molten plastic of the inner layer 12 and the fusion of the joint 16 (main body 20) are melted. The plastic can be mixed well at the joint. Therefore, sufficient fusing strength can be obtained without previously scraping the oxide film and the dirt layer.
【0013】なお、上述の実施例では、管10の先端を
2層に形成した場合を示したが、たとえば図4に示すよ
うに、継手(ヘッダ)30の差口32を2層に形成する
ようにしてもよいし、また、図5または図6に示すよう
に、継手(両受ソケット)34または36の受口38ま
たは40を2層に形成するようにしてもよい。ここで、
継手34(図5)は、その外面に電熱線42が巻回され
た流動性の高いポリオレフィン系樹脂からなるマット4
4をそれよりも流動性の低い本体46の内面(接合面)
に設けたものであり、継手36(図6)は、流動性の高
いポリオレフィン系樹脂(表面層)48で被覆された電
熱線50を表面層48よりも流動性の低いポリオレフィ
ン系樹脂からなる本体52の内面(接合面)近傍に螺旋
状に設けたものである。電熱線42(図5)および50
(図6)には、それぞれの両端に設けられた端子54お
よび56から直接電流が付与される。In the above-described embodiment, the case where the tip of the pipe 10 is formed in two layers is shown. However, as shown in FIG. 4, for example, the inlet 32 of the joint (header) 30 is formed in two layers. Alternatively, as shown in FIG. 5 or 6, the socket 38 or 40 of the joint (both sockets) 34 or 36 may be formed in two layers. here,
The joint 34 (FIG. 5) has a mat 4 made of a highly fluid polyolefin resin having a heating wire 42 wound around its outer surface.
4 is an inner surface (bonding surface) of the main body 46 having lower fluidity
The joint 36 (FIG. 6) has a heating wire 50 covered with a highly fluid polyolefin resin (surface layer) 48 and is made of a polyolefin resin having a fluidity lower than that of the surface layer 48. It is provided spirally in the vicinity of the inner surface (joint surface) of 52. Heating wires 42 (FIG. 5) and 50
A current is directly applied to (FIG. 6) from terminals 54 and 56 provided at both ends of each.
【図1】この発明の一実施例のプラスチック管の接合状
態を示す図解図である。FIG. 1 is an illustrative view showing a joined state of a plastic pipe according to an embodiment of the present invention.
【図2】この発明の一実施例のプラスチック管を示す斜
視図である。FIG. 2 is a perspective view showing a plastic pipe according to an embodiment of the present invention.
【図3】この発明の一実施例のプラスチック管を用いた
接合部の状態を示す図解図である。FIG. 3 is an illustrative view showing a state of a joint portion using a plastic pipe according to an embodiment of the present invention.
【図4】この発明の他の実施例を示す図解図である。FIG. 4 is an illustrative view showing another embodiment of the present invention.
【図5】この発明の他の実施例を示す図解図である。FIG. 5 is an illustrative view showing another embodiment of the present invention.
【図6】この発明の他の実施例を示す図解図である。FIG. 6 is an illustrative view showing another embodiment of the present invention.
【図7】従来技術を示す図解図である。FIG. 7 is an illustrative view showing a conventional technique.
【図8】従来技術を用いた接合部の状態を示す図解図で
ある。FIG. 8 is an illustrative view showing a state of a joint portion using a conventional technique.
10 …プラスチック管 12 …内層 14 …表面層 16,30,34,36 …継手 18 …受口 20 …本体 22 …磁性合金ヒータ 24 …溶融プラスチック通路 26 …ワークコイル 10 ... Plastic tube 12 ... Inner layer 14 ... Surface layer 16, 30, 34, 36 ... Joint 18 ... Receptacle 20 ... Main body 22 ... Magnetic alloy heater 24 ... Molten plastic passage 26 ... Work coil
───────────────────────────────────────────────────── フロントページの続き (72)発明者 京免 純輔 大阪府堺市石津北町64番地 株式会社クボ タビニルパイプ工場内 (72)発明者 坂口 真幸 大阪府堺市石津北町64番地 株式会社クボ タビニルパイプ工場内 (72)発明者 倍 秀樹 大阪府堺市石津北町64番地 株式会社クボ タビニルパイプ工場内 (72)発明者 多胡 卓 大阪府堺市石津北町64番地 株式会社クボ タビニルパイプ工場内 (72)発明者 永松 茂儀 大阪府堺市石津北町64番地 株式会社クボ タビニルパイプ工場内 (72)発明者 後藤 雄一郎 大阪府堺市石津北町64番地 株式会社クボ タビニルパイプ工場内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Junsuke Kyoen 64 Ishizukitamachi, Sakai City, Osaka Prefecture Kubota Vinyl Pipe Factory, Inc. (72) Inventor, Masayuki 64, Ishizukitamachi Sakai City, Osaka Kubota Vinyl Pipe Factory, Ltd. (72) Inventor Hideki Baiki 64, Ishizukitamachi, Sakai City, Osaka Prefecture Kubota Vinyl Pipe Factory, Inc. (72) Inventor Taku Taka, 64, Ishizukitamachi, Sakai City, Osaka Prefecture (72) Inventor Shigeru Nagamatsu No. 64, Ishizukitamachi, Sakai City, Osaka Prefecture Kubota Vinyl Pipe Co., Ltd. (72) Inventor, Yuichiro Goto 64, Ishizukitamachi, Sakai City, Osaka Kubota Vinyl Pipe Factory, Ltd.
Claims (2)
ク管であって、 表面層の流動性を内層の流動性よりも大きくした、プラ
スチック管。Claim: What is claimed is: 1. A plastic pipe having at least two joint portions, wherein the fluidity of the surface layer is larger than that of the inner layer.
スチック管継手であって、 表面層の流動性を内層の流動性よりも大きくした、プラ
スチック管継手。2. A plastic pipe joint having at least two pipe joint portions, wherein the surface layer has a fluidity greater than that of the inner layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7050867A JPH08247370A (en) | 1995-03-10 | 1995-03-10 | Plastic pipe and plastic pipe joint |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7050867A JPH08247370A (en) | 1995-03-10 | 1995-03-10 | Plastic pipe and plastic pipe joint |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH08247370A true JPH08247370A (en) | 1996-09-27 |
Family
ID=12870683
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7050867A Pending JPH08247370A (en) | 1995-03-10 | 1995-03-10 | Plastic pipe and plastic pipe joint |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH08247370A (en) |
-
1995
- 1995-03-10 JP JP7050867A patent/JPH08247370A/en active Pending
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