JPH08196755A - Cushioning structure - Google Patents

Cushioning structure

Info

Publication number
JPH08196755A
JPH08196755A JP1238795A JP1238795A JPH08196755A JP H08196755 A JPH08196755 A JP H08196755A JP 1238795 A JP1238795 A JP 1238795A JP 1238795 A JP1238795 A JP 1238795A JP H08196755 A JPH08196755 A JP H08196755A
Authority
JP
Japan
Prior art keywords
woven
less
thickness
cushion structure
air permeability
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1238795A
Other languages
Japanese (ja)
Inventor
Kenji Inagaki
健治 稲垣
Makoto Yoshida
吉田  誠
Shiro Kumakawa
四郎 熊川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Teijin Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Teijin Ltd filed Critical Teijin Ltd
Priority to JP1238795A priority Critical patent/JPH08196755A/en
Publication of JPH08196755A publication Critical patent/JPH08196755A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Nonwoven Fabrics (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: To provide a cushioning structure which has soft touch and deforms following human body shapes when worn on human bodies, and is easy to disperse stress, capable of ensuring air flowing clearance between the structure and the human body as a result of maintained cushioning performance, and easy to be bent and folded. CONSTITUTION: A cushioning structure with surface hardness of less than 60, wherein nonwoven fabric with surface hardness of less than 80, air permeability of more than 20cc/cm<2> /sec and thickness of 1 to 10mm is laminated integratedly on at least one side of woven and knit fabric with air permeability of 20cc/cm<2> / sec, thickness of 4 to 50mm, and 25% compression hardness of 2 to 40kg.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、老人用寝具、病院用寝
具、車両用シート、椅子用シート、座布団など表面の触
感が柔らかく、そして、通気性、クッション性、洗濯性
などが要求される分野に利用することができる。
INDUSTRIAL APPLICABILITY The present invention is required to have a soft touch on the surface, such as bedding for the elderly, bedding for hospitals, seats for vehicles, seats for chairs, cushions, and breathability, cushioning properties, and washability. It can be used in the field.

【0002】[0002]

【従来の技術】従来、立体構造のクッション材としては
表面が平坦である段ボール状のクッション材(特開平1
ー321948号公報)や平坦な裏側地組織とメッシュ
または平坦な表側地を連結糸で連結した物(実公平3ー
42819号公報)、織地を用いて厚みを出した物(実
公平5ー76388号公報)、短繊維を低融点成分を用
いて結合し集合体とした物(特開平5−76388号公
報)、立体構造布が多重織組織であり経糸に高収縮糸を
用いた物(特開平6ー128837号公報号公報)等が
知られている。
2. Description of the Related Art Conventionally, as a cushion material having a three-dimensional structure, a cardboard-like cushion material having a flat surface (see Japanese Patent Laid-Open No. HEI 1
No. 321948), a flat backside ground structure and a mesh or a flat front side cloth are connected by connecting yarns (Jun. 3-42819), and a thickened material (Jun. 5-76388). (Japanese Unexamined Patent Publication (Kokai)), a short fiber combined with a low melting point component to form an aggregate (Japanese Unexamined Patent Publication (Kokai) No. 5-76388), and a three-dimensional structure fabric having a multi-woven structure and using a high shrinkage yarn as a warp (special Kaihei 6-128837) is known.

【0003】しかしながら、従来のクッション構造物で
は表面が硬く、着用すると皮膚との摩擦が高く特に老人
や病院等で寝たきりの人にとっては皮膚が爛れてしまう
といった問題がある。一般に使用される場合織物などの
側地で覆うが、クッション構造物の表面の影響が大きい
ため表面が硬く感じられる。又、通常、クッション材と
して用いられるウレタンフォームでは着用した場合に高
い蒸れ感を生じる。また、クッション性についても段ボ
ール状の板状クッションでは表面が平滑となりやすく、
多層でないため厚さが出にくい。このため、着用中、体
形に対する追従性がよくない、特に、人体の骨の部分、
硬い部分や出っ張った部分等に応力集中する。表面が平
滑なため人体との間に空間ができにくいので、通気性が
低く、蒸れやすい。また、厚みが薄いため、クッション
性が低く、粗硬で底付き感の強いクッション材しか得ら
れない。
However, the conventional cushion structure has a hard surface, and when worn, the friction with the skin is high, and the skin is sore especially for an old man or a bedridden person in a hospital. When used in general, it is covered with a side cloth such as a woven fabric, but the surface of the cushion structure is largely affected, and thus the surface feels hard. In addition, a urethane foam that is usually used as a cushioning material gives a high stuffiness when worn. Also, regarding the cushioning property, the surface of the corrugated board cushion tends to be smooth,
The thickness is hard to come out because it is not a multi-layer. For this reason, during wear, the ability to follow the body shape is not good, especially the bone part of the human body,
Stress concentrates on hard parts and protruding parts. Since the surface is smooth, it is difficult to form a space with the human body, so the air permeability is low and it easily gets damp. Further, since the thickness is thin, only cushion material having low cushioning property, rough hardness and strong bottoming can be obtained.

【0004】平坦な裏側地組織とメッシュまたは平坦な
表側地とを連結したクッション材では、厚みが薄いため
に通気空間が小さく蒸れやすい、表面が平坦なために応
力集中しやすい、連結糸で連結するための一工程増加が
必要となる、厚物の場合は縫製が困難になるといった問
題点がある。
In the cushioning material in which the flat backside ground structure and the mesh or the flat front side cloth are connected, the ventilation space is small and stuffy because the thickness is thin, and the stress is concentrated because the surface is flat, and the connection yarn is connected. However, there is a problem that it is necessary to increase the number of steps to do so, and it becomes difficult to sew in the case of a thick material.

【0005】又、編地を用いた厚みのある布帛からなる
クッション材では、クッション性を持つような厚みを出
すことが技術的に困難であり、薄く、クッション性が低
く、底付き感の強いものしか得られない。一方、組織
上、経、緯方向に通気空間を形成せしめることが困難で
あり、蒸れやすい。又、メッシュサイズが小さく、局部
的空間が小さいために硬い部分が当たっても部分的に単
独で変形して応力を逃がすことが出来ないので応力集中
しやすい。
Further, it is technically difficult to provide a cushion material made of a thick cloth using a knitted fabric so as to have a cushioning property, and it is thin, has a low cushioning property, and has a strong bottoming feeling. I can only get things. On the other hand, it is difficult to form a ventilation space in the warp and weft directions in terms of the structure, and it is easy to get stuffy. Further, since the mesh size is small and the local space is small, even if a hard portion is hit, it cannot be partially deformed and the stress cannot escape, so that the stress is easily concentrated.

【0006】短繊維の集合体からなるクッション材の場
合は、通気性が低く蒸れ感を生じやすい、硬い部分がク
ッション材に当った場合、局部的変形が起こりにくいの
で応力集中を生じる。又、繊維間結合に低融点成分を使
用しているため、滅菌等の処理を行うことが出来ない。
In the case of a cushion material composed of an aggregate of short fibers, when the hard material hits the cushion material with a low air permeability and a stuffy feeling, local deformation is less likely to occur and stress concentration occurs. In addition, since the low melting point component is used for the fiber-to-fiber bond, sterilization or the like cannot be performed.

【0007】多重織組織からなる立体構造布の場合は、
応力分散は比較的良好であるが着用した場合に硬いとい
った問題がある。すなわち、従来は、着用した場合の当
たりが硬く皮膚との摩擦が強くなり、又、厚みが薄く、
粗硬でクッション性が低い、着用中に応力集中を生じ、
痛みや血流阻害を起こしやすい、着用中、通気空間がつ
ぶれて通気性が低下し蒸れる、収納や洗濯時に曲げにく
く取扱性が不良であるといった欠点があった。
In the case of a three-dimensional fabric having a multi-woven structure,
The stress distribution is relatively good, but there is a problem that it is hard when worn. That is, conventionally, when worn, the contact is hard and the friction with the skin is strong, and the thickness is thin,
Coarse and low cushioning, stress concentration during wearing,
It has the drawbacks that it is easy to cause pain and blood flow obstruction, the ventilation space collapses during use and the air permeability deteriorates, and it gets damp, and it is difficult to bend during storage and washing and the handling is poor.

【0008】[0008]

【発明の目的】本発明の目的は、これらの欠点を解決す
るためになされたものである。すなわち、当たりが柔ら
かく、着用時に体形に追従して変形し、応力分散しやす
く、またクッション性が維持され、人体等との間に空気
流通空間を確保することができ、しかも曲げやすく折り
たたみやすいクッション構造物を提供することにある。
OBJECTS OF THE INVENTION The purpose of the present invention is to overcome these drawbacks. That is, a cushion that is soft to the touch, deforms to follow the body shape when worn, easily disperses stress, maintains the cushioning property, can secure an air circulation space with the human body, and is easy to bend and fold. It is to provide a structure.

【0009】[0009]

【発明の構成】すなわち、本発明は「(請求項1) 通
気度が20cc/cm2 /sec以上、厚みが4〜50
mm、25%圧縮硬さが2〜40kgである織編物の少
なくとも片面に表面硬さ80以下、通気度20cc/c
2 /sec以上、厚み1〜10mmの不織布が積層一
体化され、かつ表面硬さが60以下であることを特徴と
するクッション構造物。 (請求項2) 織編物が立体多重織組織であり、表層部
の少なくとも一方向に凸部が形成され、該凸部の高さが
2〜15mmであり、ピッチが5〜40mmである請求
項1のクッション構造物。 (請求項3) 不織布が低融点成分や結合樹脂成分を含
まない請求項1又は2のクッション構造物。 (請求項4) 不織布の伸度が経、緯方向とも80%以
上である請求項1〜3のいずれかに記載のクッション構
造物。 (請求項5) 不織布の熱収縮率が3%以下である請求
項1〜4のいずれかに記載のクッション構造物。」であ
る。
That is, according to the present invention, "(Claim 1) has an air permeability of 20 cc / cm 2 / sec or more and a thickness of 4 to 50.
mm, 25% compression hardness of 2 to 40 kg on at least one side of the woven or knitted surface hardness of 80 or less, air permeability of 20 cc / c
A cushion structure characterized in that a nonwoven fabric having a thickness of 1 to 10 mm and having a m 2 / sec or more is laminated and integrated, and has a surface hardness of 60 or less. (Claim 2) The woven or knitted fabric has a three-dimensional multiple woven structure, a convex portion is formed in at least one direction of the surface layer portion, the height of the convex portion is 2 to 15 mm, and the pitch is 5 to 40 mm. Cushion structure of 1. (Claim 3) The cushion structure according to claim 1 or 2, wherein the nonwoven fabric does not contain a low melting point component or a binder resin component. (Claim 4) The cushion structure according to any one of claims 1 to 3, wherein the nonwoven fabric has an elongation of 80% or more in both warp and weft directions. (Claim 5) The cushion structure according to any one of claims 1 to 4, wherein the nonwoven fabric has a heat shrinkage rate of 3% or less. ".

【0010】本発明のクッション構造物は、織編物と不
織布との一体積層物である。クッション構造物の通気度
は、不織布部分、織編物部分共20〜300cc/cm
2 /secである。20cc/cm2 /sec未満では
着用時に蒸れを感じるようになる。300cc/cm2
/secを超えると、通気度が高すぎるため保温性が不
足する。織編物部分の厚みは4〜50mmである。好ま
しくは、20〜35mmである。織編物部分の厚みが4
mm未満では、全体を支えるクッション性が低下し粗硬
となり、着用中の空気流通空間が小さくなり、蒸れを起
こしやすくなる。又底付き感も大きくなり好ましくな
い。織編物部分の厚みが50mmを超えると、着用時に
沈み込みが大きくなる等の問題がある。硬さは、25%
圧縮硬さで2〜40kgである。2kg未満では底付き
感を生じ、40kgを超えると、硬すぎて、着用時に適
度なクッション性が得られない。
The cushion structure of the present invention is an integral laminate of a woven and knitted fabric and a non-woven fabric. The cushion structure has an air permeability of 20 to 300 cc / cm for both the non-woven fabric part and the woven and knitted fabric part.
2 / sec. If it is less than 20 cc / cm 2 / sec, it becomes stuffy when worn. 300 cc / cm 2
If it exceeds / sec, the air permeability is too high, and the heat retention becomes insufficient. The thickness of the woven / knitted portion is 4 to 50 mm. It is preferably 20 to 35 mm. The thickness of the woven and knitted fabric is 4
If it is less than mm, the cushioning property for supporting the whole is lowered to become coarse and hard, the air circulation space during wearing becomes small, and stuffiness is likely to occur. In addition, the feeling of bottoming becomes large, which is not preferable. If the thickness of the woven or knitted portion exceeds 50 mm, there is a problem that the sinking becomes large when worn. Hardness is 25%
The compression hardness is 2 to 40 kg. If it is less than 2 kg, a feeling of bottoming occurs, and if it exceeds 40 kg, it is too hard to obtain an appropriate cushioning property when worn.

【0011】不織布の表面硬さは20〜80である。不
織布の表面硬さが80を超えると、皮膚との摩擦が強く
なり、着用したときに皮膚が擦過により損傷される。不
織布の表面硬さが20未満では、柔らかすぎて皮膚との
密着が大きくなり着用時に蒸れが発生する。
The surface hardness of the non-woven fabric is 20-80. When the surface hardness of the non-woven fabric exceeds 80, friction with the skin becomes strong and the skin is damaged by abrasion when worn. When the surface hardness of the non-woven fabric is less than 20, it is too soft and the adhesion to the skin becomes large, causing stuffiness when worn.

【0012】不織布部分の厚みは1〜10mmである。
好ましくは、2〜5mmである。不織布部分の厚みが1
0mmを超えると、体との密着が大きくなり着用時に蒸
れる原因となる。1mm未満では、表面硬さが高くな
り、着用時に適度なクッション性が得られない。
The thickness of the non-woven fabric portion is 1 to 10 mm.
Preferably, it is 2 to 5 mm. The thickness of the non-woven fabric part is 1
If it exceeds 0 mm, the close contact with the body becomes large, which may cause stuffiness when worn. If it is less than 1 mm, the surface hardness becomes high, and proper cushioning properties cannot be obtained when worn.

【0013】クッション構造物の表面硬さは10〜60
である。クッション構造物の表面硬さが60を超える
と、不織布を積層しても、着用時の皮膚表面における抵
抗感が強くなる。クッション構造物の表面硬さが10未
満では、着用時の表面耐久性に問題がでる。
The surface hardness of the cushion structure is 10 to 60.
Is. When the surface hardness of the cushion structure exceeds 60, the resistance on the skin surface when worn becomes strong even when a nonwoven fabric is laminated. When the surface hardness of the cushion structure is less than 10, there is a problem in surface durability when worn.

【0014】又、着用時の応力分散をしやすくするた
め、表面に、高さ2〜15mm、ピッチ5〜40mmの
凸部を設けることが好ましい。凸部の高さが2mm未満
では、体表面との接触面積が大きくなり、空気の流通が
悪くなり蒸れを生じる。凸部の高さが15mmを超える
と、凸部に荷重がかかったとき、凸部が倒れたり耐久性
に問題がある。
Further, in order to facilitate stress distribution during wearing, it is preferable to provide convex portions with a height of 2 to 15 mm and a pitch of 5 to 40 mm on the surface. When the height of the convex portion is less than 2 mm, the contact area with the body surface is large, the air flow is poor, and stuffiness occurs. When the height of the convex portion exceeds 15 mm, when the convex portion is subjected to a load, the convex portion may collapse or there is a problem in durability.

【0015】ピッチが5mm未満では、空気の流通が悪
くなり蒸れを生じやすい。ピッチが40mmを超える
と、接触面積が小さすぎるために接触部分に応力集中し
局部的破壊が生じる。
If the pitch is less than 5 mm, the air flow is poor and stuffiness is likely to occur. If the pitch exceeds 40 mm, the contact area is too small and stress concentrates on the contact portion, causing local fracture.

【0016】不織布は、低融点成分や結合樹脂成分を含
まない方が好ましい。低融点成分や結合樹脂成分を含む
と、蒸気による減菌処理を施こすことができない。
The non-woven fabric preferably does not contain a low melting point component or a binder resin component. If it contains a low melting point component or a binder resin component, it cannot be sterilized by steam.

【0017】不織布の伸度は経、緯方向とも80〜10
0%が好ましい。不織布の伸度が経、緯方向とも80%
未満では、柔軟性に欠けるため表面が硬くなる。不織布
の伸度が経、緯方向とも100%を超えると、体との密
着が大きくなり着用時に蒸れる。 不織布の熱収縮率
は、経、緯方向とも3%以下が好ましい。不織布の熱収
縮率が3%を超えると、減菌処理を施こすことが困難と
なる。
The elongation of the nonwoven fabric is 80 to 10 in both the warp and weft directions.
0% is preferable. The elongation of the non-woven fabric is 80% in both the weft direction and the warp direction.
If it is less than the above range, the surface becomes hard due to lack of flexibility. If the elongation of the non-woven fabric exceeds 100% both in the weft direction and in the weft direction, the close contact with the body increases and the product becomes stuffy when worn. The heat shrinkage rate of the nonwoven fabric is preferably 3% or less in both warp and weft directions. When the heat shrinkage rate of the nonwoven fabric exceeds 3%, it becomes difficult to perform the sterilization treatment.

【0018】構成繊維はフィラメント繊維であり、クッ
ション性や耐久性の点からみて、少なくとも一部はモノ
フィラメントとすることが好ましい。そして、空隙率は
90〜97%であることが好ましい。空隙率が90%未
満では、通気性や着用時の蒸れ感の低減を達成すること
が難しい。空隙率が97%を超えると、クッション構造
物としての耐久性が不充分となる。
The constituent fibers are filament fibers, and it is preferable that at least a part thereof is a monofilament from the viewpoint of cushioning property and durability. The porosity is preferably 90 to 97%. If the porosity is less than 90%, it is difficult to achieve air permeability and reduction of stuffiness when worn. If the porosity exceeds 97%, the durability as a cushion structure becomes insufficient.

【0019】構成繊維の単糸繊度は、皮膚に対する刺激
を弱め、触感を柔らかくするために6デニール以下とす
るのが好ましい。
The monofilament fineness of the constituent fibers is preferably 6 denier or less in order to reduce irritation to the skin and soften the feel.

【0020】[0020]

【発明の効果】上記のクッション構造物は柔軟性を持っ
た不織布を積層一体化することで、着用時の当たりの硬
さや皮膚との摩擦を低くする等の効果を示す。全体を支
えるのは織編物部分によりクッション性が得られる。
EFFECTS OF THE INVENTION The above-mentioned cushion structure has the effect of lowering the hardness when worn and the friction with the skin by laminating and integrating a nonwoven fabric having flexibility. The woven and knitted portions support the entire structure and provide cushioning properties.

【0021】以下、実施例により本発明を具体的に説明
する。なお、実施例において、圧縮特性、通気度、表面
硬さの評価は下記の方法により行った。
The present invention will be specifically described below with reference to examples. In the examples, compression properties, air permeability and surface hardness were evaluated by the following methods.

【0022】<圧縮特性>JISK−6401−5.
4.2記載の圧縮盤を用いて、50mm/min.の速
度で圧縮し、荷重が110kg(350g/cm2 )に
なるまで圧縮した後、同じ速度で除重する。この方法を
2回繰り返し、2回目の測定時に描き出された圧縮長ー
応力曲線から次式より圧縮特性を求めた。 25%圧縮硬さ=(試料厚み×0.25)mmの荷重
[kg]
<Compression characteristic> JISK-6401-5.
Using the compression plate described in 4.2, 50 mm / min. Then, the load is compressed to 110 kg (350 g / cm 2 ) and the load is removed at the same speed. This method was repeated twice, and the compression characteristics were obtained from the following equation from the compression length-stress curve drawn during the second measurement. 25% compression hardness = (sample thickness x 0.25) mm load [kg]

【0023】<通気度>JISL−1079(フラジー
ル型通気度試験機)を用いて、差圧が1/2インチにな
るように空気を吸引し、その時の単位面積・単位時間当
たり流れる空気量を示す。
<Air permeability> Using JISL-1079 (Fragile type air permeability tester), air is sucked so that the differential pressure becomes 1/2 inch, and the amount of air flowing per unit area / unit time at that time is measured. Show.

【0024】<表面硬さ>高分子計器株式会社製スプリ
ング式硬さ試験機(F型)を用いて、表面の硬さについ
て測定した。直径25.2mm円筒状の押針をスプリン
グの力で試料に押しつけて変形を与え、試料の抵抗力と
スプリングの力のバランスにした状態での押針の「押し
込み深さ」をもとに硬度を測定する物である。押込み深
さは0度〜100度とし、そのときのスプリング荷重は
各々55g、455gである。
<Surface hardness> The hardness of the surface was measured using a spring type hardness tester (F type) manufactured by Kobunshi Keiki Co., Ltd. The hardness is based on the "pushing depth" of the pressing needle when the cylindrical pressing needle is pressed against the sample by the force of the spring to deform it and the resistance of the sample and the force of the spring are balanced. Is a thing to measure. The indentation depth is 0 to 100 degrees, and the spring loads at that time are 55 g and 455 g, respectively.

【0025】<応力分布>ニッタ株式会社製タクタイル
センサGSCANシステム(BIG−MAT)を用い
て、仰臥姿勢の仙骨付近を測定した。なお、圧センサー
の寸法は43cm×48cmであり、距離分解能は10
mmである。
<Stress Distribution> A tactile sensor GSCAN system (BIG-MAT) manufactured by Nitta Co., Ltd. was used to measure the vicinity of the sacrum in the supine posture. The size of the pressure sensor is 43 cm × 48 cm, and the distance resolution is 10
mm.

【0026】[0026]

【実施例1】経糸としてイソフタル酸を13モル%共重
合した単糸繊維4デニール、全繊度1000デニール、
極限粘度が0.8、強度が5.5g/d、沸水収縮率が
50%、熱応力値が0.52g/dのポリエチレンテレ
フタレート繊維からなる高収縮糸と糸の太さが270ミ
クロンのポリエチレンテレフタレートモノフィラメント
とを用い、緯糸としてポリエチレンテレフタレートモノ
フィラメント糸を用いた。織機はドビー多色多重ビーム
を用い、経緯方向とも織密度 本/インチで織成した
のち、150℃で10分間熱処理を施した。不織布部分
としてはローラーカード出口でニット状に加工したもの
(マリフリース:通気度98cc/cm 2 /sec、伸
度101%(経緯方向共)、厚み2.3mm、表面硬さ
73)を用いた。この両者を積層し、デュルコップアド
ラ社のミシン(アドラー205)に特殊治具を付け、周
囲をパイピングアドラ加工を行った。得られたクッショ
ン構造物は、着用時の蒸れ感も少なく皮膚との触感も良
好であり、応力分散に優れている。このクッション構造
物の特性は表1、表2の通りである。
[Example 1] 13 mol% of isophthalic acid as a warp
Combined single yarn fiber 4 denier, total fineness 1000 denier,
Intrinsic viscosity 0.8, strength 5.5g / d, boiling water shrinkage
Polyethylene tere with 50% and thermal stress value of 0.52 g / d
High shrinkage thread made of phthalate fiber and thread thickness is 270
Clon's polyethylene terephthalate monofilament
And polyethylene terephthalate mono as the weft
Filament yarn was used. Weaving machine is dobby multicolored multiple beam
Was woven at a density of books / inch in both the warp and weft directions.
Then, it heat-processed at 150 degreeC for 10 minute (s). Nonwoven part
As knitted at the roller card exit
(Marifleece: Air permeability 98cc / cm 2/ Sec, elongation
Degree 101% (both directions), thickness 2.3mm, surface hardness
73) was used. Both of these are stacked to form a Durcop ad
Attach a special jig to LA machine (Adler 205) and
The enclosure was subjected to piping ad la processing. The obtained cushion
The structure does not feel stuffy when worn and feels good against the skin.
Good and excellent in stress dispersion. This cushion structure
The properties of the product are shown in Tables 1 and 2.

【0027】[0027]

【実施例2】実施例1同様の織編物部分に不織布部分に
フィラメントからなる物(ステッチボンド)を用い、同
様にパイピングアドラ加工を施した。全体のクッション
性は良好であり、実施例1同様に着用時の蒸れ感、皮膚
との触感も良好である。得られたクッション構造物の特
性を表1、表2に示す。
Example 2 In the same woven and knitted fabric portion as in Example 1, a non-woven fabric portion made of filaments (stitch bond) was used and similarly subjected to piping ad lapping. The cushioning property as a whole is good, and as in Example 1, the feeling of stuffiness when worn and the feel to the skin are also good. The characteristics of the obtained cushion structure are shown in Tables 1 and 2.

【0028】[0028]

【実施例3】編物として、表側地組織にポリエチレンテ
レフタレートのマルチフィラメント250デニール/4
8フィラメント、裏側地組織にポリエチレンテレフタレ
ートのマルチフィラメント500デニール/96フィラ
メントを用い、連結糸にナイロンモノフィラメント糸の
直径0.165mmを用いてカールマイヤー製14Gダ
ブルラッセル機により編成した。不織布部分は実施例1
と同じ物(マリフリース)を用い、パイピングアドラ加
工を施した。
[Example 3] As a knitted fabric, a polyethylene terephthalate multifilament having a surface side ground structure of 250 denier / 4
8 filaments, polyethylene terephthalate multifilament 500 denier / 96 filaments were used for the back side ground structure, and nylon monofilament yarn diameter of 0.165 mm was used for the connecting yarn, and was knitted by a 14G double Russell machine manufactured by KARL MAYER. Example 1 for the non-woven fabric part
The same thing (marifleece) was used and the piping ad la processing was performed.

【0029】通気性、取扱性も良く、又不織布を積層し
たことで表面の硬さも柔らかいものであった。このクッ
ション構造物の特性は表1、表2の通りである。
The breathability and handleability were good, and the surface hardness was soft due to the lamination of nonwoven fabrics. The characteristics of this cushion structure are as shown in Tables 1 and 2.

【0030】[0030]

【比較例1】実施例1で用いた織物を単独で用いた。ク
ッション性、応力分散等は比較的良好であるが、表面が
硬く、着用した場合の感触も硬いものであった。得られ
たクッション構造物の特性は表1、表2に示す通りであ
る。
Comparative Example 1 The woven fabric used in Example 1 was used alone. The cushioning property and stress dispersion were relatively good, but the surface was hard and the feel when worn was also hard. The characteristics of the obtained cushion structure are as shown in Tables 1 and 2.

【0031】[0031]

【比較例2】実施例3で用いた編物を単独で用いた。通
気性や取扱性等は良好であるが、比較例1同様に表面が
硬い物である。得られたクッション構造物の特性は表
1、表2に示す通りである。
Comparative Example 2 The knitted fabric used in Example 3 was used alone. Although it has good breathability and handleability, it has a hard surface like Comparative Example 1. The characteristics of the obtained cushion structure are as shown in Tables 1 and 2.

【0032】[0032]

【表1】 [Table 1]

【0033】[0033]

【表2】 [Table 2]

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 通気度が20cc/cm2 /sec以
上、厚みが4〜50mm、25%圧縮硬さが2〜40k
gである織編物の少なくとも片面に表面硬さ80以下、
通気度20cc/cm2 /sec以上、厚み1〜10m
mの不織布が積層一体化され、かつ表面硬さが60以下
であることを特徴とするクッション構造物。
1. An air permeability of 20 cc / cm 2 / sec or more, a thickness of 4 to 50 mm, and a 25% compression hardness of 2 to 40 k.
a surface hardness of 80 or less on at least one side of the woven or knitted fabric of g,
Air permeability 20 cc / cm 2 / sec or more, thickness 1 to 10 m
Cushion structure characterized in that the nonwoven fabric of m is laminated and integrated, and the surface hardness is 60 or less.
【請求項2】 織編物が立体多重織組織であり、表層部
の少なくとも一方向に凸部が形成され、該凸部の高さが
2〜15mmであり、ピッチが5〜40mmである請求
項1のクッション構造物。
2. The woven or knitted fabric has a three-dimensional multiple woven structure, and a convex portion is formed in at least one direction of the surface layer portion, the height of the convex portion is 2 to 15 mm, and the pitch is 5 to 40 mm. Cushion structure of 1.
【請求項3】 不織布が低融点成分や結合樹脂成分を含
まない請求項1又は2のクッション構造物。
3. The cushion structure according to claim 1, wherein the nonwoven fabric does not contain a low melting point component or a binder resin component.
【請求項4】 不織布の伸度が経、緯方向とも80%以
上である請求項1〜3のいずれかに記載のクッション構
造物。
4. The cushion structure according to claim 1, wherein the nonwoven fabric has an elongation of 80% or more in both warp and weft directions.
【請求項5】 不織布の熱収縮率が3%以下である請求
項1〜4のいずれかに記載のクッション構造物。
5. The cushion structure according to claim 1, wherein the nonwoven fabric has a thermal shrinkage of 3% or less.
JP1238795A 1995-01-30 1995-01-30 Cushioning structure Pending JPH08196755A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1238795A JPH08196755A (en) 1995-01-30 1995-01-30 Cushioning structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1238795A JPH08196755A (en) 1995-01-30 1995-01-30 Cushioning structure

Publications (1)

Publication Number Publication Date
JPH08196755A true JPH08196755A (en) 1996-08-06

Family

ID=11803867

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1238795A Pending JPH08196755A (en) 1995-01-30 1995-01-30 Cushioning structure

Country Status (1)

Country Link
JP (1) JPH08196755A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150087196A1 (en) * 2012-05-07 2015-03-26 Toyobo Co., Ltd. Elastic network structure with excellent quietness and hardness
US10316444B2 (en) 2013-10-28 2019-06-11 Toyobo Co., Ltd. Elastic network structure with excellent quietness and lightweight properties

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150087196A1 (en) * 2012-05-07 2015-03-26 Toyobo Co., Ltd. Elastic network structure with excellent quietness and hardness
US11168421B2 (en) * 2012-05-07 2021-11-09 Toyobo Co., Ltd. Elastic network structure with excellent quietness and hardness
US10316444B2 (en) 2013-10-28 2019-06-11 Toyobo Co., Ltd. Elastic network structure with excellent quietness and lightweight properties

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