JPH08189212A - Bathroom unit provided with floor heating - Google Patents
Bathroom unit provided with floor heatingInfo
- Publication number
- JPH08189212A JPH08189212A JP7003265A JP326595A JPH08189212A JP H08189212 A JPH08189212 A JP H08189212A JP 7003265 A JP7003265 A JP 7003265A JP 326595 A JP326595 A JP 326595A JP H08189212 A JPH08189212 A JP H08189212A
- Authority
- JP
- Japan
- Prior art keywords
- bathroom unit
- heating element
- heater
- resin
- floor heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、浴室ユニットを形成す
る洗い場付き浴槽をシートモールディングコンパウンド
（以下ＳＭＣと略す）またはバルクモールディングコン
パウンド（以下ＢＭＣと略す）製法で一体成形したもの
に床暖房を組込んだ浴室ユニットに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bathtub with a washing room forming a bathroom unit integrally formed by a sheet molding compound (hereinafter abbreviated as SMC) or bulk molding compound (hereinafter abbreviated as BMC) manufacturing method with floor heating. Regarding a complicated bathroom unit.
【０００２】[0002]
【従来の技術】従来から各種の樹脂材料を金型に置いて
一体成形をするＳＭＣ及びＢＭＣの成形方法は一般的に
知られており、浴室の洗い場や収納棚あるいは浴槽等の
成形ユニットを形成するのにこの方法がよく用いられて
いる。2. Description of the Related Art Conventionally, a molding method of SMC and BMC in which various resin materials are placed in a mold and integrally molded is generally known, and a molding unit such as a bathroom washroom, a storage shelf or a bathtub is formed. This method is often used to do this.
【０００３】従来の洗い場付き浴槽の構成を図６を用い
て説明すると、ＦＲＰ（ガラス繊維強化樹脂）製やＳＭ
Ｃ成形により、洗い場付き浴槽が一体成形され、洗い場
Ａと浴槽エプロンＢ及び浴槽Ｃ、洗い場エプロンＤが構
成されている。洗い場付き浴槽Ｅの周縁には壁立ち面部
Ｆが設けられ、壁パネルＧが垂設され、壁パネルＧの上
部には天井Ｈが載置され、浴槽Ｃ及び洗い場Ａの下部に
設置用脚Ｋが複数取り付けられ、全体で浴室ユニットを
構成している。ＳＭＣ成形又はＢＭＣ成形の一体成形樹
脂製洗い場付き浴槽の洗い場に、床暖房用発熱体を組込
んだタイプのものは従来なく、洗い場ＡとエプロンＢ及
びＤと浴槽Ｃを分割成形し、一体に組立てる構成の浴室
ユニットの洗い場部分Ａにヒータを組込んだものは特開
平６−２５７７７１号公報に示されたものがある。The structure of a conventional bathtub with a washing room will be described with reference to FIG. 6, which is made of FRP (glass fiber reinforced resin) or SM.
By the C molding, a bathtub with a washing place is integrally formed, and a washing place A, a bath apron B and a bath C, and a washing place apron D are configured. A wall standing surface F is provided on the periphery of the bathtub E with a washing room, a wall panel G is hung vertically, a ceiling H is placed on the upper part of the wall panel G, and installation legs K are provided under the bathtub C and the washing room A. Multiple units are attached to form a bathroom unit. There is no conventional type that incorporates a heating element for floor heating in the washing place of the resin-made washing bath with SMC molding or BMC molding. The washing space A, apron B and D and bath C are separately molded and integrated. Japanese Patent Application Laid-Open No. 6-257771 discloses a bathroom unit having an assembled structure in which a heater is incorporated in the washing area A.
【０００４】[0004]
【発明が解決しようとする課題】しかし近年冬場の浴室
（特に洗い場）の暖房の要求が高まってきているが、従
来のＳＭＣ及びＢＭＣの成形ユニットに発熱体（以下ヒ
ータと略す）を組込んで浴室を暖房できるものはなかっ
た。本発明は上記課題を解決するものでＳＭＣ及びＢＭ
Ｃによって一体成形した浴室ユニットにおいて、浴室
（特に洗い場）の暖房を行なうことを目的とする。However, in recent years, there has been an increasing demand for heating a bathroom (especially, a washing room) in winter, but by incorporating a heating element (hereinafter abbreviated as a heater) into a conventional SMC and BMC molding unit. There was nothing that could heat the bathroom. The present invention solves the above-mentioned problems by using SMC and BM.
The purpose is to heat the bathroom (especially the washroom) in the bathroom unit integrally molded by C.
【０００５】[0005]
【課題を解決するための手段】本発明は上記目的を達成
するために、第１の手段として浴室ユニットを形成する
ＳＭＣ及びＢＭＣ成形洗い場付き浴槽一体ユニットにヒ
ータを埋設した。In order to achieve the above object, the present invention has as a first means a heater embedded in a bathtub integrated unit with an SMC and a BMC molding washroom forming a bathroom unit.
【０００６】第２の手段は、ヒータ浴室ユニットの洗い
場部分の表面より１０ｍｍ以内に埋設した構成とした。The second means is constructed so that it is embedded within 10 mm from the surface of the washing area of the heater bathroom unit.
【０００７】第３の手段は、ヒータをシート材とガラス
マットでサンドイッチした構成とした。The third means is constituted by sandwiching a heater with a sheet material and a glass mat.
【０００８】第４の手段は、ガラスマットをシート材と
同一又はシート材より小さくした構成とした。The fourth means is configured such that the glass mat is the same as the sheet material or smaller than the sheet material.
【０００９】第５の手段は、ヒータの厚みは３ｍｍ以内
とした構成とした。第６の手段は、ヒータを目付２００
ｇ／ｍ2 以下で厚さ１ｍｍ以下のあらかじめ樹脂を含浸
させた目の粗い布に縫いつけた構成とした。The fifth means is such that the thickness of the heater is within 3 mm. The sixth means is to weight the heater 200
The structure was sewn to a coarse cloth impregnated with a resin having a thickness of 1 mm or less at g / m 2 or less.
【００１０】第７の手段は、埋設部に接続部を有しない
構成とした。第８の手段は、洗い場付き浴槽の洗い場の
裏面部に断熱を施した構成とした。The seventh means is constructed so that the buried portion has no connecting portion. The eighth means is configured such that the back surface of the wash basin of the bath with a wash basin is insulated.
【００１１】第９の手段は、ヒータの端子取り出し部を
洗い場付き浴槽の洗い場の裏面部又は壁立ち面部に設け
た構成とした。In a ninth means, the terminal lead-out portion of the heater is provided on the back surface or the wall standing surface of the washing area of the bathtub with the washing area.
【００１２】第１０の手段は、洗い場付き浴槽の洗い場
部分の表面柄を段差２ｍｍ以内とした構成とした。The tenth means is such that the surface pattern of the washing area of the bathtub with washing area has a step difference of 2 mm or less.
【００１３】[0013]
【作用】本発明は第１の手段の構成によりＳＭＣ及びＢ
ＭＣの一体成形ユニットにおいても浴室（特に洗い場）
の暖房を行なうことができる。According to the present invention, the SMC and the B are constituted by the constitution of the first means.
Bathrooms (especially washing areas) even in MC integrated molding units
Can be heated.
【００１４】また第２の手段の構成により、ヒータの熱
を浴室ユニットの洗い場部分の表面に効率よく伝逹でき
る。Further, by the constitution of the second means, the heat of the heater can be efficiently transferred to the surface of the washing area of the bathroom unit.
【００１５】また第３の手段の構成により、一体成形時
にヒータが移動しない。また第４の手段の構成により、
一体成形ユニットの洗い場部分の表面にガラスマットに
よるひけが出ない。Further, due to the constitution of the third means, the heater does not move during the integral molding. Further, by the configuration of the fourth means,
There is no sink mark due to the glass mat on the surface of the washing area of the integrally molded unit.
【００１６】また第５の手段の構成により、ヒータの取
扱いが容易になり、また一体成形ユニットの洗い場部分
の表面にヒータによるひけが出ない。Further, by the constitution of the fifth means, the heater can be easily handled, and the sink mark due to the heater does not appear on the surface of the washing part of the integrally molded unit.
【００１７】また第６の手段の構成により、ヒータの取
扱いが容易になり、また樹脂の含浸、ろ過が容易とな
る。Further, the constitution of the sixth means facilitates handling of the heater and facilitates impregnation and filtration of the resin.
【００１８】また第７の手段の構成により、一体成形時
の樹脂の流れをスムーズにできる。また第８の手段の構
成により、ヒータの端子取り出し後の処理を容易に行な
うことができる。Further, the construction of the seventh means makes it possible to smoothly flow the resin at the time of integral molding. Further, with the configuration of the eighth means, it is possible to easily carry out the processing after taking out the terminals of the heater.
【００１９】また第９の手段の構成により、ヒータの熱
が一体成形ユニットの洗い場部分の下面部へ放熱するの
を防ぐことができる。Further, with the construction of the ninth means, it is possible to prevent the heat of the heater from being radiated to the lower surface of the washing area of the integrally molded unit.
【００２０】また第１０の手段の構成により、ヒータに
無理な引っ張り応力がかからない。Further, due to the constitution of the tenth means, no excessive tensile stress is applied to the heater.
【００２１】[0021]
【実施例】以下本発明の一実施例を図１から図５を用い
て説明する。図１にヒータを埋設したＳＭＣまたはＢＭ
Ｃのバスユニットの一体成形ユニットの洗い場部分の正
面図を示す。一体成形ユニットの洗い場１にヒータ２を
埋設している。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. SMC or BM with heater embedded in FIG.
The front view of the washing part of the integrally molded unit of the bath unit of C is shown. The heater 2 is embedded in the washing area 1 of the integrally molded unit.
【００２２】３は脚部であり壁立ち面部４には壁パネル
５が設置されている。ヒータ２は一体ユニット表面の洗
い場表面６から１０ｍｍ以内に設置されている。A leg portion 3 is provided with a wall panel 5 on the wall standing surface portion 4. The heater 2 is installed within 10 mm from the washing surface 6 on the surface of the integrated unit.
【００２３】図２は浴室ユニットの洗い場の製造方法を
示す成形工程図を示している。下金型７の上にユニット
表面層となるシート材８とあらかじめ樹脂を含浸させた
布９にヒータ２を縫いつけたヒータユニットとガラスマ
ット１０を順に置く。ここでヒータ２はシート材８とガ
ラスマット１０によりサンドイッチされており成形時に
ヒータ２が当初置いた位置から移動しないようにしてい
る。FIG. 2 is a molding process diagram showing a method of manufacturing a bathroom unit washroom. On the lower die 7, a sheet material 8 to be a unit surface layer, a heater unit in which a heater 2 is sewn to a cloth 9 impregnated with resin in advance, and a glass mat 10 are placed in order. Here, the heater 2 is sandwiched by the sheet material 8 and the glass mat 10 so that the heater 2 does not move from its initial position during molding.
【００２４】またガラスマット１０を付加することによ
り樹脂層間強度が強くなる。またガラスマット１０の大
きさはシート材８と同一かまたは若干小さくしている。The addition of the glass mat 10 increases the resin interlayer strength. The size of the glass mat 10 is the same as or slightly smaller than that of the sheet material 8.
【００２５】ヒータ２は厚みを３ｍｍ以内にし一体成形
ユニット表面のヒータによるひけの発生を防いでいる。The heater 2 has a thickness of 3 mm or less to prevent sink marks on the surface of the integrally molded unit due to the heater.
【００２６】ヒータ２は布９の表裏どちらに縫い付けて
もよい。次にシート状の樹脂またはブロック塊状の樹脂
１１を置いて上金型１２を下ろして洗い場付き浴槽を一
体成形で製造する。The heater 2 may be sewn on either side of the cloth 9. Next, the sheet-shaped resin or block-lumped resin 11 is placed and the upper die 12 is lowered to integrally manufacture a bathtub with a washing space.
【００２７】図３は図２の布９にヒータ２を縫いつけた
ヒータユニット１３の斜視図である。FIG. 3 is a perspective view of the heater unit 13 in which the heater 2 is sewn on the cloth 9 of FIG.
【００２８】布９は目付２００ｇ／ｍ2 以下で厚さ１ｍ
ｍ以下のあらかじめ樹脂を含浸させた目の粗い構成であ
る。樹脂を含浸させることにより布を堅くしており糸１
４でヒータ２を縫った場合縫いやすくまた布が波うった
りしない。また目付量を樹脂材料である不飽和ポリエス
テルが成形時に十分浸透する粗さにしている。The cloth 9 has a basis weight of 200 g / m 2 or less and a thickness of 1 m.
It has a coarse structure of being impregnated with a resin of m or less in advance. Stiffening the cloth by impregnating the resin thread 1
When the heater 2 is sewn with No. 4, it is easy to sew and the cloth does not wavy. Further, the basis weight is set to a roughness that allows the unsaturated polyester, which is a resin material, to sufficiently penetrate during molding.
【００２９】ヒータ２はヒータの端子取り出し部１５に
ヒータ２をそのまま取り出しており埋設部に他のリード
線等との接続部を有しない構成にしている。よってヒー
タユニット１３は容易に製造できる構成である。The heater 2 has a structure in which the heater 2 is directly taken out to the terminal lead-out portion 15 of the heater and the buried portion does not have a connecting portion with other lead wires or the like. Therefore, the heater unit 13 has a configuration that can be easily manufactured.
【００３０】図４は洗い場付浴槽の一体ユニットの洗い
場部分の裏面部への断熱及びヒータの端子取り出し位置
図である。FIG. 4 is a drawing showing the positions of heat insulation and the terminals of the heater on the back surface of the washing part of the integrated unit of the bathtub with washing part.
【００３１】ヒータの端子取り出し部１５ａから取り出
したヒータを温度過昇を検出するサーモスタット１６、
リード線１７と接続した後発砲ウレタン樹脂等により断
熱１８を行なう。特に断熱１８はヒータ２の下面に行な
うと（５〜２０ｍｍ厚）断熱のない場合に比べ洗い場部
分の表面温度を数℃上昇できる。リード線１７の他端は
浴室ユニット天井裏の電源部に接続される。A thermostat 16 for detecting an excessive temperature rise of the heater taken out from the heater terminal take-out portion 15a,
After being connected to the lead wire 17, heat insulation 18 is performed with a urethane foam resin or the like. In particular, when the heat insulation 18 is provided on the lower surface of the heater 2 (5 to 20 mm thick), the surface temperature of the washing area can be increased by several degrees Celsius as compared with the case where there is no heat insulation. The other end of the lead wire 17 is connected to the power supply section behind the ceiling of the bathroom unit.
【００３２】ヒータの端子取り出し部は一体成形ユニッ
ト裏面部１５ａに設けている。また壁立ち面部１５ｂ，
１５ｃに設けてもよい。The terminal lead-out portion of the heater is provided on the back surface portion 15a of the integrally molded unit. Also, the wall standing surface 15b,
You may provide in 15c.
【００３３】図５は一体成形ユニット表面柄の断面図で
ある。成形ユニット表面柄１９の段差を２ｍｍ以内とし
ているため段差による引っ張り応力を最小限にしてい
る。FIG. 5 is a sectional view of the surface pattern of the integrally molded unit. Since the step of the molding unit surface handle 19 is within 2 mm, the tensile stress due to the step is minimized.
【００３４】[0034]
【発明の効果】以上の説明から明らかなように本発明の
床暖房付き浴室ユニットによれば次の効果が得られる。As is apparent from the above description, the bathroom unit with floor heating according to the present invention has the following effects.
【００３５】ＳＭＣ及びＢＭＣの一体成形ユニットにお
いても浴室（特に洗い場）の暖房を行なうことができる
ため冬季の「洗い場が冷たい」という不満を解消でき
る。Since the bathroom (particularly the washing place) can be heated even in the SMC and BMC integral molding unit, the complaint of "the washing place is cold" in winter can be eliminated.
【００３６】またヒータの熱を一体成形ユニットの洗い
場部分の表面に効率よく伝逹でき、ヒータの熱が一体成
形ユニット下面部へ放熱するのを防ぐことができる。Further, the heat of the heater can be efficiently transferred to the surface of the washing area of the integrally molded unit, and the heat of the heater can be prevented from being radiated to the lower surface of the integrally molded unit.
【００３７】また成形時にヒータが移動しないため量産
性がすぐれ品質が安定する。またヒータの取扱いが容易
であり、一体成形ユニット表面にガラスマットによるひ
けとヒータによるひけが出ない。Further, since the heater does not move during molding, mass productivity is excellent and quality is stable. Further, the heater is easy to handle, and the sink due to the glass mat and the sink due to the heater do not appear on the surface of the integrally molded unit.
【００３８】また樹脂の含浸、ろ過が容易となり一体成
形後樹脂層間剥離がおこらない。また一体成形時の樹脂
の流れをスムーズにでき、樹脂の流れによりヒータを断
線させることもない。Further, resin impregnation and filtration are facilitated and resin delamination does not occur after integral molding. Further, the resin flow can be made smooth at the time of integral molding, and the heater does not break due to the resin flow.
【００３９】またヒータの端子取り出し後の処理を容易
に行なうことができる。また一体成形したヒータに無理
な引っ張り応力がかからないのでヒータ断線等の心配が
ない。Further, the processing after taking out the terminals of the heater can be easily performed. Further, since the integrally molded heater is not subjected to an unreasonable tensile stress, there is no fear of breaking the heater.
【図１】本発明の一実施例における床暖房付き浴室ユニ
ットの部分正面断面図FIG. 1 is a partial front sectional view of a bathroom unit with floor heating according to an embodiment of the present invention.
【図２】同ユニットの洗い場の製造方法を示す成形工程
図[Fig. 2] Molding process diagram showing the manufacturing method of the washing place of the unit
【図３】同ユニットのヒータユニットの斜視図FIG. 3 is a perspective view of a heater unit of the unit.
【図４】同ユニットの洗い場部分の裏面部へ施した断熱
及びヒータの端子取り出し位置を示す部分断面図FIG. 4 is a partial cross-sectional view showing the heat-insulation applied to the back surface of the washing part of the unit and the position of the heater terminal lead-out.
【図５】同ユニット表面柄を示す断面図FIG. 5 is a sectional view showing the surface handle of the unit.
【図６】従来の浴室ユニットの構成を示す斜視図FIG. 6 is a perspective view showing a configuration of a conventional bathroom unit.
１ 一体成形ユニットの洗い場 ２ ヒータ ６ 一体成形ユニットの洗い場表面 ８ シート材 ９ 目の粗い布 １１ 樹脂材料 １５ａ ヒータの端子取り出し部 １５ｂ ヒータの端子取り出し部 １５ｃ ヒータの端子取り出し部 １９ 表面柄 1 Washing place for integrally molded unit 2 Heater 6 Washing place for integrally molded unit 8 Sheet material 9 Coarse cloth 11 Resin material 15a Heater terminal lead-out portion 15b Heater terminal lead-out portion 15c Heater terminal lead-out portion 19 Surface pattern
───────────────────────────────────────────────────── フロントページの続き (72)発明者 浜田 賢 大阪府門真市大字門真1006番地 松下電器 産業株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Ken Hamada, 1006 Kadoma, Kadoma City, Osaka Prefecture Matsushita Electric Industrial Co., Ltd.
Claims (10)
ルディングコンパウンドまたは樹脂のブロック塊をプレ
ス成型するバルクモールディングコンパウンド製法によ
り洗い場付き浴槽を一体成型し、前記洗い場に発熱体を
埋設した床暖房付き浴室ユニット。1. A floor-heated bathroom unit in which a bathtub with a washing room is integrally molded by a sheet molding compound for press-molding a resin flat plate or a bulk molding compound for press-molding a block block of resin, and a heating element is embedded in the washing room. .
り１０ｍｍ以内に埋設した請求項１記載の床暖房付き浴
室ユニット。2. The bathroom unit with floor heating according to claim 1, wherein the heating element is embedded within 10 mm from the surface of the bathroom unit washing area.
ドイッチして成形した請求項１記載の床暖房付き浴室ユ
ニット。3. The bathroom unit with floor heating according to claim 1, wherein the heating element is formed by sandwiching a sheet material and a glass mat.
ト材より小さくした請求項３記載の床暖房付き浴室ユニ
ット。4. The bathroom unit with floor heating according to claim 3, wherein the glass mat is the same as the sheet material or smaller than the sheet material.
１記載の床暖房付き浴室ユニット。5. The floor heating bathroom unit according to claim 1, wherein the thickness of the heating element is within 3 mm.
厚さ１ｍｍ以下のあらかじめ樹脂を含浸させた目の粗い
布に縫いつけた請求項１記載の床暖房付き浴室ユニッ
ト。6. The bathroom unit with floor heating according to claim 1, wherein the heating element has a basis weight of 200 g / m 2 or less and a thickness of 1 mm or less and is sewn to a coarse cloth impregnated with resin in advance.
１記載の床暖房付き浴室ユニット。7. The bathroom unit with floor heating according to claim 1, wherein the buried portion has no connection portion.
記載の床暖房付き浴室ユニット。8. The heat insulation is applied to the back surface of the washing area.
Bathroom unit with floor heating listed.
立ち面部に設けた請求項１記載の床暖房付き浴室ユニッ
ト。9. The bathroom unit with floor heating according to claim 1, wherein the terminal lead-out portion of the heating element is provided on the back surface or the wall standing surface.
た請求項１記載の床暖房付き浴室ユニット。10. The bathroom unit with underfloor heating according to claim 1, wherein the surface pattern of the washing room has a step difference of 2 mm or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07003265A JP3092466B2 (en) | 1995-01-12 | 1995-01-12 | Bathroom unit with floor heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07003265A JP3092466B2 (en) | 1995-01-12 | 1995-01-12 | Bathroom unit with floor heating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08189212A true JPH08189212A (en) | 1996-07-23 |
| JP3092466B2 JP3092466B2 (en) | 2000-09-25 |
Family
ID=11552640
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP07003265A Expired - Fee Related JP3092466B2 (en) | 1995-01-12 | 1995-01-12 | Bathroom unit with floor heating |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3092466B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010529400A (en) * | 2007-06-05 | 2010-08-26 | レスメド・リミテッド | Electric heater with specific application for humidification and fluid warming |
| JP2020131608A (en) * | 2019-02-22 | 2020-08-31 | パナソニックＩｐマネジメント株式会社 | Method for producing sheet-coated material |
-
1995
- 1995-01-12 JP JP07003265A patent/JP3092466B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010529400A (en) * | 2007-06-05 | 2010-08-26 | レスメド・リミテッド | Electric heater with specific application for humidification and fluid warming |
| US8873941B2 (en) | 2007-06-05 | 2014-10-28 | Resmed Limited | Electrical heater with particular application to humidification and fluid warming |
| US9993609B2 (en) | 2007-06-05 | 2018-06-12 | Resmed Limited | Electrical heater with particular application to humidification and fluid warming |
| US11786691B2 (en) | 2007-06-05 | 2023-10-17 | ResMed Pty Ltd | Electrical heater with particular application to humidification and fluid warming |
| JP2020131608A (en) * | 2019-02-22 | 2020-08-31 | パナソニックＩｐマネジメント株式会社 | Method for producing sheet-coated material |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3092466B2 (en) | 2000-09-25 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |