JPH08150691A - Manufacture of fiber composite sheet - Google Patents

Manufacture of fiber composite sheet

Info

Publication number
JPH08150691A
JPH08150691A JP6292907A JP29290794A JPH08150691A JP H08150691 A JPH08150691 A JP H08150691A JP 6292907 A JP6292907 A JP 6292907A JP 29290794 A JP29290794 A JP 29290794A JP H08150691 A JPH08150691 A JP H08150691A
Authority
JP
Japan
Prior art keywords
sheet
resin
fiber
fiber material
shaped
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6292907A
Other languages
Japanese (ja)
Inventor
Toshiyuki Suzuki
俊之 鈴木
Takahiro Konishi
隆弘 小西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP6292907A priority Critical patent/JPH08150691A/en
Publication of JPH08150691A publication Critical patent/JPH08150691A/en
Pending legal-status Critical Current

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  • Moulding By Coating Moulds (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: To manufacture a fiber composite sheet whose strength is excellent not only in the longitudinal direction but also in the cross direction, at low cost. CONSTITUTION: On a sheet-like resin-containing fiber material 10a obtained by attaching a resin powder 12 to a large number of continuous long fibers 11 in a fluid tank 20, slip-like cut pieces 10c of a fiber reinforced resin sheet 10b reinforced by a large number of continuous long fibers are dispersed such that the oriented direction of the fiber of the slip-like cut piece does not coincide with the oriented direction of the fiber of the sheet-like resin-containing fiber material. Thereupon, a sheet-like resin-containing fiber material 10d similar to the sheet-like resin-containing fiber material 10a is superposed as occasion demands. It is heated and pressed by a pair of heating rolls 50, the resin is melted and integrated so as to form a desired fiber composite sheet 100. The slip-like cut pieces 10c are made by cutting the fiber reinforced thermoplastic resin sheet 10b by a slitter 30 and a rotary cutter 31 and are dispersed by a rotary feeder 41.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、優れた強度を有し、
低コストで製造することのできる繊維複合シートの製造
方法に関する。
This invention has excellent strength,
The present invention relates to a method for manufacturing a fiber composite sheet that can be manufactured at low cost.

【0002】[0002]

【従来の技術】多数の連続長繊維に熱可塑性樹脂粉末を
付着させたシート状樹脂含有繊維材をを作り、このシー
ト状樹脂含有繊維材を加熱加圧して熱可塑性樹脂を溶融
させ一体化することにより、連続長繊維で補強された繊
維補強熱可塑性樹脂シートを製造する方法は知られてい
る。
2. Description of the Related Art A sheet-shaped resin-containing fiber material is prepared by adhering thermoplastic resin powder to a large number of continuous filaments, and the sheet-shaped resin-containing fiber material is heated and pressed to melt and integrate the thermoplastic resin. Thus, a method for producing a fiber-reinforced thermoplastic resin sheet reinforced with continuous long fibers is known.

【0003】この種の繊維補強熱可塑性樹脂シートは、
補強繊維として多数の連続長繊維を用い、しかも熱可塑
性樹脂粉末を用いるので、比較的低コストで製造できる
という利点を有する。また、連続長繊維により長さ方向
に高い強度と低い熱伸縮性が付与され、長尺複合成形体
の芯材として波板や雨樋などの建材製品等に広く用いら
れている。
This type of fiber reinforced thermoplastic resin sheet is
Since a large number of continuous long fibers are used as the reinforcing fibers and the thermoplastic resin powder is used, there is an advantage that the production can be performed at a relatively low cost. Further, continuous long fibers impart high strength and low heat stretchability in the length direction, and are widely used as a core material for a long composite molded body in building material products such as corrugated sheets and gutters.

【0004】しかし、この種の繊維補強熱可塑性樹脂シ
ートは、連続長繊維が長さ方向にのみ配向しているた
め、幅方向の強度が弱い。幅方向の強度を補強するため
に、特開平3−254936号公報には、多数の連続長
繊維に熱可塑性樹脂粉末を付着させたシート状樹脂含有
繊維材の間に、ガラスネット等のネット状の補強繊維を
挿入し、これを加熱加圧して熱可塑性樹脂を溶融させ一
体化させる方法が提案されている。
However, in this type of fiber-reinforced thermoplastic resin sheet, since the continuous long fibers are oriented only in the length direction, the strength in the width direction is weak. In order to reinforce the strength in the width direction, JP-A-3-254936 discloses a sheet-shaped resin-containing fiber material obtained by adhering thermoplastic resin powder to a large number of continuous filaments, and a net-shaped glass net or the like. There is proposed a method in which the reinforcing fiber of (1) is inserted, and this is heated and pressed to melt and integrate the thermoplastic resin.

【0005】[0005]

【発明が解決しようとする課題】ところが、上記提案の
方法にあっては、ネット状の補強繊維の製造コストが高
く、このようなネット状の補強繊維を用いて得られる繊
維複合シートも製造コストが高くなるという問題があ
る。
However, in the method proposed above, the manufacturing cost of the net-like reinforcing fibers is high, and the fiber composite sheet obtained by using such net-like reinforcing fibers is also the manufacturing cost. There is a problem that is high.

【0006】この本発明は、上記の問題を解決するもの
で、その目的とするところは、長さ方向の強度のみなら
ず幅方向の強度にも優れ、しかも低コストで製造するこ
とのできる繊維複合シートの製造方法を提供することに
ある。
The present invention solves the above-mentioned problems, and an object of the present invention is not only excellent strength in the length direction but also strength in the width direction, and a fiber which can be manufactured at low cost. It is to provide a method for manufacturing a composite sheet.

【0007】[0007]

【課題を解決するための手段】この発明の繊維複合シー
トの製造方法は、多数の連続長繊維に熱可塑性樹脂粉末
を付着させたシート状樹脂含有繊維材の上に、多数の連
続長繊維で補強された繊維補強熱可塑性樹脂シートの短
冊状切断片を、この短冊状切断片の繊維の配向方向が上
記シート状樹脂含有繊維材の繊維の配向方向と一致しな
いように散布し、これを加熱加圧して熱可塑性樹脂を溶
融させ一体化することを特徴とし、それにより上記の目
的を達成することができる。
The method for producing a fiber composite sheet according to the present invention comprises a sheet-shaped resin-containing fiber material obtained by adhering a thermoplastic resin powder to a large number of continuous long fibers, and a large number of continuous long fibers. The strip-shaped cut pieces of the reinforced fiber-reinforced thermoplastic resin sheet are sprinkled so that the fiber orientation direction of the strip-shaped cut pieces does not match the fiber orientation direction of the sheet-shaped resin-containing fiber material, and this is heated. It is characterized in that the thermoplastic resin is melted and integrated under pressure, whereby the above object can be achieved.

【0008】以下、図面を参照しながら、この発明を詳
細に説明する。図1はこの発明方法の一例を示す説明図
である。図1において、11はボビンから繰り出される
多数の連続長繊維で、この連続長繊維11は流動槽20
に導入される。図1には、連続長繊維11が二本だけ示
されているが、実際には多数のボビンから多数本が繰り
出され、長さ方向にシート状に配列されて流動槽20に
導入される。
The present invention will be described in detail below with reference to the drawings. FIG. 1 is an explanatory view showing an example of the method of the present invention. In FIG. 1, 11 is a large number of continuous filaments fed from a bobbin, and the continuous filaments 11 are the fluid tanks 20.
Will be introduced to. Although only two continuous filaments 11 are shown in FIG. 1, a large number of filaments are actually fed out from a large number of bobbins, arranged in a sheet shape in the length direction, and introduced into the flow tank 20.

【0009】連続長繊維11としては、例えば、ガラス
繊維、カーボン繊維、アルミナ繊維、アラミド繊維等の
ロービングが用いられる。このロービングを構成するモ
ノフィラメントの太さは、1〜50μm 程度が好まし
い。
As the continuous long fibers 11, for example, roving of glass fiber, carbon fiber, alumina fiber, aramid fiber, etc. is used. The thickness of the monofilament forming the roving is preferably about 1 to 50 μm.

【0010】流動槽20には、熱可塑性樹脂粉末12が
供給される。流動槽20に供給された樹脂粉末12は、
多孔板21の通気孔を通って流動槽20内へ噴出する空
気の圧力により、上方に吹き上げられて浮遊状態にな
り、樹脂粉末12の流動床が形成される。
Thermoplastic resin powder 12 is supplied to the flow tank 20. The resin powder 12 supplied to the fluidized tank 20 is
The pressure of the air jetted into the fluid tank 20 through the vent holes of the perforated plate 21 blows it upwards to a floating state, forming a fluidized bed of the resin powder 12.

【0011】熱可塑性樹脂粉末12としては、例えば、
ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリ
フェニレンサルファイド、ポリエーテルスルホン、ポリ
エーテルエーテルケトン等が用いられる。これ等の樹脂
粉末12の粒径は、平均粒径で1000μm 以下が好ま
しい。
As the thermoplastic resin powder 12, for example,
Polyethylene, polypropylene, polyvinyl chloride, polyphenylene sulfide, polyether sulfone, polyether ether ketone, etc. are used. The average particle size of these resin powders 12 is preferably 1000 μm or less.

【0012】流動槽20の中にはガイドバー22が設け
られており、連続長繊維11はこのガイドバー22を通
過する際に、噴出する空気圧、樹脂粉末12に発生する
静電気、ガイドバー22や樹脂粉末12による擦り揉み
効果などによって、モノフィラメント単位に分離、開繊
され、このような多数の連続長繊維11に樹脂粉末12
が付着する。樹脂粉末12の付着量は、連続長繊維11
が5〜50重量%の範囲になるように調整するのが好ま
しい。
A guide bar 22 is provided in the flow tank 20, and when the continuous filaments 11 pass through the guide bar 22, air pressure ejected, static electricity generated in the resin powder 12, the guide bar 22 and the like. Due to the rubbing and rubbing effect of the resin powder 12, the filaments are separated and opened into monofilament units.
Adheres. The adhesion amount of the resin powder 12 is equal to that of the continuous filament 11
Is preferably adjusted to be in the range of 5 to 50% by weight.

【0013】なお、連続長繊維11に熱可塑性樹脂粉末
12を付着させる方法としては、上記のように樹脂粉末
の流動床中に通して樹脂粉末を付着させる方法が好まし
いが、その他、連続長繊維を樹脂粉末の分散液中に通し
た後これを乾燥させて樹脂粉末を付着させる方法、連続
長繊維に樹脂粉末を吹き付けて樹脂粉末を付着させる方
法等がある。
As a method for adhering the thermoplastic resin powder 12 to the continuous filaments 11, the method of adhering the resin powder by passing through the fluidized bed of the resin powder as described above is preferable. There is a method in which the resin powder is passed through a dispersion of resin powder and then dried to adhere the resin powder, and a method in which the resin powder is sprayed onto the continuous long fibers to adhere the resin powder.

【0014】こうして、長さ方向にシート状に配列した
多数の連続長繊維11に、熱可塑性樹脂粉末12が付着
したシート状樹脂含有繊維材10a(下側のシート状樹
脂含有繊維材)が作製される。
Thus, the sheet-shaped resin-containing fiber material 10a (lower sheet-shaped resin-containing fiber material) in which the thermoplastic resin powder 12 is adhered to a large number of continuous long fibers 11 arranged in a sheet shape in the length direction is produced. To be done.

【0015】そして、上記シート状樹脂含有繊維材10
aの上に、多数の連続長繊維で補強された繊維補強熱可
塑性樹脂シート10bの短冊状切断片10cが、この短
冊状切断片10cの繊維の配向方向が上記シート状樹脂
含有繊維材10aの繊維の配向方向と一致しないように
散布される。
The above sheet-shaped resin-containing fiber material 10
A strip-shaped cut piece 10c of a fiber-reinforced thermoplastic resin sheet 10b reinforced with a large number of continuous long fibers is provided on a, and the orientation direction of the fibers of the strip-shaped cut piece 10c is the sheet-shaped resin-containing fiber material 10a. It is sprinkled so that it does not match the orientation direction of the fibers.

【0016】上記繊維補強熱可塑性樹脂シート10b
は、上記シート状樹脂含有繊維材10aと同様な方法で
作られたシート状樹脂含有繊維材を、加熱ロール等で加
熱加圧して熱可塑性樹脂を溶融させ一体化することによ
り作製することができる。
The fiber-reinforced thermoplastic resin sheet 10b
Can be produced by heating and pressurizing a sheet-shaped resin-containing fiber material produced by the same method as the sheet-shaped resin-containing fiber material 10a with a heating roll or the like to melt and integrate the thermoplastic resin. .

【0017】また、上記シート状樹脂含有繊維材10b
として、この発明方法の最終段階で発生する繊維複合シ
ートの両耳部のスクラップを用いることができる。この
ような両耳部のスクラップを用いると、一層低コストで
繊維複合シートを製造することができる。
The sheet-shaped resin-containing fiber material 10b
As the scrap, scraps from both ears of the fiber composite sheet generated at the final stage of the method of the present invention can be used. By using such scraps of both ears, the fiber composite sheet can be manufactured at a lower cost.

【0018】上記短冊状切断片10cは、繊維補強熱可
塑性樹脂シート10bを、スリッター30により適当な
幅で長さ方向に切断し、さらにロータリーカッター31
により、適当な長さの短冊状に切断することにより作製
される。
The strip-shaped cut piece 10c is formed by cutting the fiber-reinforced thermoplastic resin sheet 10b with a slitter 30 in an appropriate width in the length direction, and further by a rotary cutter 31.
It is produced by cutting into strips of appropriate length.

【0019】繊維補強熱可塑性樹脂シート10bをスリ
ッター30で長さ方向に切断する際には、その幅が1〜
5mm程度に切断するのが好ましく、ロータリーカッター
31で短冊状に切断する際には、その長さが10〜40
mm程度に切断するのが好まし。
When the fiber reinforced thermoplastic resin sheet 10b is cut by the slitter 30 in the longitudinal direction, the width thereof is from 1 to 1.
It is preferable to cut into about 5 mm, and when cutting into strips with the rotary cutter 31, the length is 10 to 40.
It is preferable to cut to about mm.

【0020】そして、この短冊状切断片10cをシート
状樹脂含有繊維材10aの上に散布するには、切断され
た短冊状切断片10cを一旦タンク40に溜め、このタ
ンク40内の下方に設けられたロータリーフィーダー4
1により、この短冊状切断片10cを、長さ方向に移送
されているシート状樹脂含有繊維材10aの上に落下さ
せてシート状に散布するのが好ましい。
In order to spread the strip-shaped cut pieces 10c on the sheet-shaped resin-containing fiber material 10a, the cut strip-shaped cut pieces 10c are temporarily stored in the tank 40 and provided below the tank 40. Rotary feeder 4
It is preferable that the strip-shaped cut pieces 10c are dropped onto the sheet-shaped resin-containing fiber material 10a being transported in the lengthwise direction and scattered in a sheet shape by the method of 1.

【0021】ロータリーフィーダー41には幅方向に多
数の板状の羽根が設けられており、この羽根により短冊
状切断片10cが幅方向に整えられ、それにより、この
短冊状切断片10cの繊維の配向方向が上記シート状樹
脂含有繊維材10aの繊維の配向方向と一致しないよう
に良好に散布される。
The rotary feeder 41 is provided with a large number of plate-shaped blades in the width direction, and the blades arrange the strip-shaped cutting pieces 10c in the width direction, whereby the fibers of the strip-shaped cutting pieces 10c are formed. It is satisfactorily dispersed so that the orientation direction does not coincide with the orientation direction of the fibers of the sheet-shaped resin-containing fiber material 10a.

【0022】さらに、シート状に集積された短冊状切断
片10cの上に、上記シート状樹脂含有繊維材10aと
同様な方法で作られたシート状樹脂含有繊維材10d
(上側のシート状樹脂含有繊維材)が重ねられる。この
上側のシート状樹脂含有繊維材10dは必ずしも使用す
る必要はないが、外観の優れた製品を得るために使用す
る方が好ましい。
Further, a sheet-shaped resin-containing fiber material 10d made in the same manner as the sheet-shaped resin-containing fiber material 10a is provided on the strip-shaped cut pieces 10c accumulated in a sheet shape.
(Upper sheet-shaped resin-containing fiber material) is overlaid. The sheet-shaped resin-containing fiber material 10d on the upper side is not necessarily used, but it is preferable to use it in order to obtain a product having an excellent appearance.

【0023】こうして形成された重ね合せ体101は、
上下一対の加熱ロール50に移送され、この加熱ロール
50により重ね合せ体101が加熱加圧され、重ね合せ
体101を構成する全ての熱可塑性樹脂が溶融し、シー
ト状に一体化される。
The superposed body 101 thus formed is
The superposed body 101 is transferred to a pair of upper and lower heating rolls 50, and the superposed body 101 is heated and pressed by the heating rolls 50, and all the thermoplastic resins forming the superposed body 101 are melted and integrated into a sheet.

【0024】引き続いて、一組の冷却ロール60に移送
されて冷却され、その後必要に応じて耳切りカッター7
0により両耳部が切断され、こうして繊維複合シート1
00が製造される。
Subsequently, it is transferred to a pair of cooling rolls 60 and cooled, and then the edge cutting cutter 7 is used as required.
Both ears are cut by 0, and thus the fiber composite sheet 1
00 is manufactured.

【0025】[0025]

【作用】この発明においては、繊維補強熱可塑性樹脂シ
ートの短冊状切断片により幅方向の強度が補強され、こ
のような短冊状切断片は、従来方法において幅方向の強
度補強に用いられるネット状の補強繊維に比べて安価に
製造でき、したがって、低コストで繊維複合シートを製
造することができる。
In the present invention, the strength in the width direction is reinforced by the strip-shaped cut pieces of the fiber-reinforced thermoplastic resin sheet, and such strip-shaped cut pieces are used in the conventional method for reinforcing the strength in the width direction. The fiber composite sheet can be manufactured at a lower cost than the reinforcing fiber of (1), and therefore, the fiber composite sheet can be manufactured at low cost.

【0026】また、繊維補強熱可塑性樹脂シートの短冊
状切断片として、この発明方法の最終段階で発生する繊
維複合シートの両耳部のスクラップを用いることがで
き、このような両耳部のスクラップを用いると、一層低
コストで繊維複合シートを製造することができる。
As strips of the fiber-reinforced thermoplastic resin sheet, scraps from both ears of the fiber composite sheet generated at the final stage of the method of the present invention can be used. By using, the fiber composite sheet can be manufactured at a lower cost.

【0027】[0027]

【実施例】以下、本発明の実施例及び比較例を示す。実施例1 図1に示す方法により繊維複合シートを製造した。熱可
塑性樹脂粉末12として、塩化ビニル−酢酸ビニル共重
合体の粉末(平均重合度780、酢酸ビニル含有量8重
量%、平均粒径80μm )を用いた。また、連続長繊維
11として、多数本のロービング状ガラス繊維(tex
4400)を用いた。
EXAMPLES Examples and comparative examples of the present invention will be shown below. Example 1 A fiber composite sheet was produced by the method shown in FIG. As the thermoplastic resin powder 12, a vinyl chloride-vinyl acetate copolymer powder (average degree of polymerization: 780, vinyl acetate content: 8% by weight, average particle size: 80 .mu.m) was used. In addition, as the continuous long fibers 11, a large number of roving glass fibers (text
4400) was used.

【0028】上記各連続長繊維11を上記樹脂粉末12
の流動床中を連続的に通過させ、繊維のモノフィラメン
ト間に樹脂粉末12を付着させてシート状樹脂含有繊維
材10aを得た。繊維含有量は40重量%に調整した。
The above continuous filaments 11 are combined with the above resin powder 12
The resin powder 12 was adhered between the monofilaments of the fibers by continuously passing through the fluidized bed of No. 1 to obtain a sheet-shaped resin-containing fiber material 10a. The fiber content was adjusted to 40% by weight.

【0029】また、別途、上記シート状樹脂含有繊維材
10aと同様なシート状樹脂含有繊維材を作り、これを
加熱加圧して樹脂を溶融させて一体化することにより、
多数の連続長繊維で補強された繊維補強熱可塑性樹脂シ
ート10bを作製した。
Separately, a sheet-shaped resin-containing fiber material similar to the above-mentioned sheet-shaped resin-containing fiber material 10a is prepared, and this is heated and pressed to melt and integrate the resin,
A fiber-reinforced thermoplastic resin sheet 10b reinforced with a large number of continuous long fibers was produced.

【0030】そして、この繊維補強熱可塑性樹脂シート
10bを、スリッター30及びロータリーカッター31
で短冊状に切断して、縦(長さ方向)20mm、横3mmの
多数の短冊状切断片10cとした。
Then, the fiber-reinforced thermoplastic resin sheet 10b is provided with a slitter 30 and a rotary cutter 31.
Was cut into strips to obtain a large number of strips 10c having a length (length direction) of 20 mm and a width of 3 mm.

【0031】この短冊状切断片10cを、タンク40内
の下方に設けられたロータリーフィーダー41から、シ
ート状樹脂含有繊維材10aの上に散布した。この短冊
状切断片10cは、その縦方向(繊維の配向方向)がシ
ート状樹脂含有繊維材10aの長さ方向(繊維の配向方
向)とほぼ直角になるように散布された。さらに、その
上に上記シート状樹脂含有繊維材10aと全く同じ方法
で作製されたシート状樹脂含有繊維材10dを重ね合わ
せた。
The strip-shaped cut pieces 10c were scattered on the sheet-shaped resin-containing fiber material 10a from the rotary feeder 41 provided in the lower portion of the tank 40. The strip-shaped cut pieces 10c were scattered so that the longitudinal direction (fiber orientation direction) was substantially perpendicular to the length direction (fiber orientation direction) of the sheet-shaped resin-containing fiber material 10a. Further, a sheet-shaped resin-containing fiber material 10d manufactured by the same method as that of the sheet-shaped resin-containing fiber material 10a was superposed thereon.

【0032】こうして形成された重ね合せ体101を、
205℃の上下一対の加熱ロール50により加熱加圧し
て一体化し、その後25℃の一組の冷却ロール60によ
り冷却し、耳切りカッター70で両耳部を切断して繊維
複合シート100を製造した。
The superposed body 101 thus formed is
A pair of upper and lower heating rolls 50 at 205 ° C. are used to heat and pressurize them to integrate them, then they are cooled by a set of cooling rolls 60 at 25 ° C., and both ears are cut by a trimming cutter 70 to manufacture the fiber composite sheet 100. .

【0033】得られた繊維複合シート100は、長さ方
向及び幅方向に高い強度と低い熱伸縮性を有し、外観の
優れたものであった。
The fiber composite sheet 100 thus obtained had high strength and low thermal stretchability in the length direction and the width direction, and had an excellent appearance.

【0034】実施例2 多数の連続長繊維で補強された繊維補強熱可塑性樹脂シ
ート10bとして、実施例1で回収した両耳部の繊維複
合シートを使用した。それ以外は実施例1と同様に行っ
た。
Example 2 As the fiber-reinforced thermoplastic resin sheet 10b reinforced with a large number of continuous long fibers, the fiber composite sheet for both ears collected in Example 1 was used. Other than that was performed like Example 1.

【0035】この場合も、得られた繊維複合シート10
0は、実施例1で得られた繊維複合シートと同様に、長
さ方向及び幅方向に高い強度と低い熱伸縮性を有し、外
観の優れたものであった。
Also in this case, the obtained fiber composite sheet 10
Similar to the fiber composite sheet obtained in Example 1, 0 had high strength and low thermal stretchability in the length direction and the width direction, and had an excellent appearance.

【0036】[0036]

【発明の効果】上述の通り、この発明の繊維複合シート
の製造方法は、多数の連続長繊維に熱可塑性樹脂粉末を
付着させたシート状樹脂含有繊維材の上に、多数の連続
長繊維で補強された繊維補強熱可塑性樹脂シートの短冊
状切断片を、この短冊状切断片の繊維の配向方向が上記
シート状樹脂含有繊維材の繊維の配向方向と一致しない
ように散布し、これを加熱加圧して熱可塑性樹脂を溶融
させ一体化するもので、従来のネット状補強繊維を用い
る方法に比べ、低コストで製造することができる。
As described above, according to the method for producing a fiber composite sheet of the present invention, a large number of continuous long fibers are formed on a sheet-shaped resin-containing fiber material in which thermoplastic resin powder is adhered to a large number of continuous long fibers. The strip-shaped cut pieces of the reinforced fiber-reinforced thermoplastic resin sheet are sprinkled so that the fiber orientation direction of the strip-shaped cut pieces does not match the fiber orientation direction of the sheet-shaped resin-containing fiber material, and this is heated. Since the thermoplastic resin is fused under pressure to be integrated, it can be manufactured at a lower cost than the conventional method using a net-like reinforcing fiber.

【0037】特に、繊維補強熱可塑性樹脂シートの短冊
状切断片として、繊維複合シートの耳部のスクラップを
使用することができるので、より一層低コストで繊維複
合シートを製造することができるという利点がある。
In particular, since the scrap of the ear portion of the fiber composite sheet can be used as the strip-shaped cut piece of the fiber reinforced thermoplastic resin sheet, the fiber composite sheet can be manufactured at an even lower cost. There is.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明方法の一例を示す説明図である。FIG. 1 is an explanatory diagram showing an example of the method of the present invention.

【符号の説明】[Explanation of symbols]

11 多数の連続長繊維 12 熱可塑性樹脂粉末 20 流動槽 10a 下側のシート状樹脂含有繊維材 10b 繊維補強熱可塑性樹脂シート 10c 短冊状切断片 10d 上側のシート状樹脂含有繊維材 30 スリッター 31 ロータリーカッター 41 ロータリーフィーダー 50 一対の加熱ロール 60 一組の冷却ロール 100 繊維複合シート 11 Many continuous long fibers 12 Thermoplastic resin powder 20 Flow tank 10a Lower sheet-shaped resin-containing fiber material 10b Fiber-reinforced thermoplastic resin sheet 10c Strip-shaped cut piece 10d Upper sheet-shaped resin-containing fiber material 30 Slitter 31 Rotary cutter 41 rotary feeder 50 pair of heating rolls 60 one set of cooling rolls 100 fiber composite sheet

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 多数の連続長繊維に熱可塑性樹脂粉末を
付着させたシート状樹脂含有繊維材の上に、多数の連続
長繊維で補強された繊維補強熱可塑性樹脂シートの短冊
状切断片を、この短冊状切断片の繊維の配向方向が上記
シート状樹脂含有繊維材の繊維の配向方向と一致しない
ように散布し、これを加熱加圧して熱可塑性樹脂を溶融
させ一体化することを特徴とする繊維複合シートの製造
方法。
1. Strip-shaped cut pieces of a fiber-reinforced thermoplastic resin sheet reinforced with a large number of continuous long fibers are provided on a sheet-shaped resin-containing fiber material in which a large number of continuous long fibers are adhered with a thermoplastic resin powder. Characterized in that the strip-shaped cut pieces are sprayed so that the orientation direction of the fibers does not match the orientation direction of the fibers of the sheet-shaped resin-containing fiber material, and this is heated and pressed to melt and integrate the thermoplastic resin. And a method for producing a fiber composite sheet.
JP6292907A 1994-11-28 1994-11-28 Manufacture of fiber composite sheet Pending JPH08150691A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6292907A JPH08150691A (en) 1994-11-28 1994-11-28 Manufacture of fiber composite sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6292907A JPH08150691A (en) 1994-11-28 1994-11-28 Manufacture of fiber composite sheet

Publications (1)

Publication Number Publication Date
JPH08150691A true JPH08150691A (en) 1996-06-11

Family

ID=17787947

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6292907A Pending JPH08150691A (en) 1994-11-28 1994-11-28 Manufacture of fiber composite sheet

Country Status (1)

Country Link
JP (1) JPH08150691A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101975003B1 (en) * 2017-11-14 2019-05-07 주식회사 이지컴퍼지트 Apparatus for manufacturing hybrid prepreg chip, Hybrid prepreg chip by the same, Method for manufacturing chip mat using the same and Chip Mat by the same
CN110126157A (en) * 2019-06-20 2019-08-16 山东拓研新材料科技有限公司 A kind of preparation process of novel functional hot melt adhesive film

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101975003B1 (en) * 2017-11-14 2019-05-07 주식회사 이지컴퍼지트 Apparatus for manufacturing hybrid prepreg chip, Hybrid prepreg chip by the same, Method for manufacturing chip mat using the same and Chip Mat by the same
CN110126157A (en) * 2019-06-20 2019-08-16 山东拓研新材料科技有限公司 A kind of preparation process of novel functional hot melt adhesive film

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