JPH0664575A - Seat for two-wheeler - Google Patents
Seat for two-wheelerInfo
- Publication number
- JPH0664575A JPH0664575A JP24139592A JP24139592A JPH0664575A JP H0664575 A JPH0664575 A JP H0664575A JP 24139592 A JP24139592 A JP 24139592A JP 24139592 A JP24139592 A JP 24139592A JP H0664575 A JPH0664575 A JP H0664575A
- Authority
- JP
- Japan
- Prior art keywords
- bottom plate
- skin material
- seat
- skin
- backing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は二輪車用シートに係り、
特に樹脂製のボトムプレートを用いて表皮材との接合強
度を高めた二輪車用シートに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a motorcycle seat,
In particular, the present invention relates to a motorcycle seat that uses a resin bottom plate to enhance the bonding strength with a skin material.
【0002】[0002]
【従来の技術】一般に、二輪車用シートはボトムプレー
ト上にクッション材を載置して表皮材で被覆して形成さ
れている。そして表皮材は、その端末をボトムプレート
と端末処理をしている。この端末処理としては、例えば
表皮材の下縁とボトムプレートとを釘或はタッカー等の
別物を用いて結合したり、切り起こし爪に表皮材の下縁
を引っ掛けたりする技術(例えば実公昭61−2350
1号公報),シート表皮の端末部に芯材を縫着等して剛
性部を形成し、これをボトムプレートの垂下片に形成し
た複数の係止爪に嵌入し、止着する技術(例えば実公昭
57−10947号公報),ボトムプレートに孔等を形
成し、この孔と係脱可能なファスナを備えた表皮部材,
或は止め具を用いてボトムプレートと表皮材を取着する
技術(実開昭59−149581号公報)等が提案され
ている。またボトムプレートと表皮材端末との間の接合
を、接着剤によって接合する技術も提案されている。2. Description of the Related Art Generally, a motorcycle seat is formed by placing a cushion material on a bottom plate and covering it with a skin material. The skin material has its end treated with a bottom plate. As this end treatment, for example, a technique of joining the lower edge of the skin material to the bottom plate by using another object such as a nail or a tacker, or hooking the lower edge of the skin material to the cut and raised nail (for example, Japanese Utility Model Publication 61) -2350
No. 1), a core member is sewn to a terminal portion of a seat skin to form a rigid portion, and the rigid portion is fitted into a plurality of locking claws formed on a hanging piece of the bottom plate to fix the same (for example, a fixing portion). Japanese Utility Model Publication No. 57-10947), a skin member having a hole or the like formed in a bottom plate and provided with a fastener which can be engaged with and disengaged from the hole,
Alternatively, a technique of attaching a bottom plate and a skin material by using a stopper (Japanese Utility Model Publication No. 59-149581) has been proposed. Further, a technique has also been proposed in which the bottom plate and the end of the skin material are joined with an adhesive.
【0003】[0003]
【発明が解決しようとする課題】上記いずれの技術にお
いても、予めボトムプレートに孔等の細工が必要である
という不都合がある。また釘或はタッカー等の別物で表
皮材とボトムプレートとを一体に取着する技術では、表
皮材とボトムプレートとを分別してリサイクル処理を施
すときに、釘或はタッカー等を分別することが困難にな
るという不都合がある。さらに、ボトムプレートに切り
起こし爪を形成して表皮材を引っ掛ける技術や、シート
表皮の端末部に芯材を縫着等して剛性部を形成し、これ
をボトムプレートの垂下片に形成した複数の係止爪に嵌
入し、止着する技術では、表皮材とボトムプレートとの
接合強度が弱くなってしまうという不都合がある。In any of the above-mentioned techniques, there is a disadvantage that the bottom plate needs to be worked in advance with holes or the like. Further, in the technique of integrally attaching the skin material and the bottom plate with another object such as a nail or a tacker, it is possible to separate the nail or the tacker when the skin material and the bottom plate are separated and recycled. There is the inconvenience of becoming difficult. In addition, a technique of forming cut-and-raised nails on the bottom plate to hook the skin material, or a rigid part by sewing a core material to the end of the seat skin to form a rigid part, which is formed on the hanging piece of the bottom plate. The technique of fitting and fixing the locking claws has the disadvantage that the joint strength between the skin material and the bottom plate is weakened.
【0004】また表皮材とボトムプレートを接着剤で一
体に接合する技術では、接着剤の塗布工程が必要である
だけでなく表皮材とボトムプレートとを分別することが
困難である。Further, in the technique of integrally bonding the skin material and the bottom plate with an adhesive, not only a step of applying the adhesive is required, but also it is difficult to separate the skin material and the bottom plate.
【0005】本発明の目的は、ボトムプレートと表皮材
との接合強度を高めると共に、リサイクル処理のために
ボトムプレートと表皮材との分別が容易な二輪車用シー
トを提供することにある。An object of the present invention is to provide a two-wheeled vehicle seat in which the bonding strength between the bottom plate and the skin material is increased and the bottom plate and the skin material can be easily separated for recycling.
【0006】本発明の他の目的は、ボトムプレートと表
皮材を接合するときの作業性が良好で、意匠性の高い二
輪車用シートを提供することにある。Another object of the present invention is to provide a motorcycle seat that has good workability when joining the bottom plate and the skin material and has a high design.
【0007】[0007]
【課題を解決するための手段】本発明に係る二輪車用シ
ートは、樹脂製のボトムプレートの上にクッション材を
載置して裏基布付表皮材によって被覆してなる二輪車用
シートにおいて、前記ボトムプレートと前記表皮材とを
当接し、このボトムプレートと表皮材の端末部とを超音
波によって融着した構成とする。A motorcycle seat according to the present invention is a motorcycle seat in which a cushioning material is placed on a resin bottom plate and covered with a backing-equipped skin material. The bottom plate and the skin material are brought into contact with each other, and the bottom plate and the end portion of the skin material are fused by ultrasonic waves.
【0008】[0008]
【実施例】以下、本発明の一実施例を図面に基づいて説
明する。なお、以下に説明する部材,配置等は本発明を
限定するものでなく、本発明の趣旨の範囲内で種々改変
することができるものである。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. The members, arrangements, and the like described below do not limit the present invention and can be variously modified within the scope of the gist of the present invention.
【0009】図1乃至図3は本発明の第1実施例を示し
たもので、図1は二輪車用シートの斜視図、図2は図1
の要部断面図、図3は図2の溶着状態の説明図である。
本例の二輪車用シートSはダブルシートの例を示すもの
であり、樹脂製のボトムプレート10と、クッション材
20と、裏基布付表皮材30とから構成されており、樹
脂製のボトムプレート10の上にクッション材20を載
置して裏基布付表皮材30によって被覆してなる。1 to 3 show a first embodiment of the present invention. FIG. 1 is a perspective view of a motorcycle seat, and FIG. 2 is FIG.
FIG. 3 is a sectional view of a main part of FIG.
The motorcycle seat S of this example is an example of a double seat, and includes a resin bottom plate 10, a cushion material 20, and a backing material-attached skin material 30. A cushioning material 20 is placed on 10 and covered with a backing material-attached skin material 30.
【0010】本例のボトムプレート10はポリプロピレ
ン(PP)からなる成形品であり、また裏基布付表皮材
30は、表皮面31が熱可塑性エラストマー(TPE,
特にオレフィン系のエラストマー)等で、裏基布32は
PP系のものを重合したものを用いている。The bottom plate 10 of this example is a molded product made of polypropylene (PP), and the skin material 30 with a backing cloth has a skin surface 31 made of a thermoplastic elastomer (TPE,
In particular, an olefin-based elastomer) or the like is used, and the backing cloth 32 is obtained by polymerizing a PP-based one.
【0011】この裏基布32については、糸の剛性が高
いほどアンカー効果による接合強度は向上するが、逆に
ボトムプレート10と裏基布付表皮材30との融着性に
悪影響を及ぼす。また、二輪車シート表皮としての、風
合い(感触)や成形性にも影響を及ぼす為、裏基布32
の種類については、注意が必要になる。そこで、本例の
PP系の裏基布32は、織り方としては両面メリヤスで
20番乃至40番、密度が26w以上のものを用いると
好適である。With respect to the backing cloth 32, the higher the rigidity of the yarn, the higher the bonding strength due to the anchor effect, but adversely affects the fusing property between the bottom plate 10 and the backing material-attached skin material 30. In addition, since the texture (feel) and formability of the motorcycle seat skin are affected, the back base cloth 32
Be careful about the types of. Therefore, it is preferable that the PP-based backing cloth 32 of the present example has a double-sided knitted fabric of No. 20 to No. 40 and a density of 26 w or more.
【0012】そして、裏基布付表皮材30の端末部33
とボトムプレート10とを当接し、超音波によって融着
する。本例における超音波による融着は、図2及び図3
で示すように、直径8mmの外周部41と直径6mmの
内周部42からなる融着部40が形成されて接合できる
ように、ウエルダーバー43を1mmの幅の円形のもの
を用いている。そして本例の融着部40は30mmピッ
チで等間隔で融着している。また成形条件としては、3
Aの容量で3秒間ホーン(図示せず)を押して超音波融
着したものである。このようにすると、溶着部40で、
熱可塑性エラストマー(特にオレフィン系)からなる表
皮面31と、PP系の裏基布32と、PPからなるボト
ムプレート10が互いに入り込み、含浸した状態で融着
して接合して、接合強度が高いものとなる。なお超音波
のホーン等の構成は従来公知のものを用いるものであ
る。Then, the terminal portion 33 of the backing material-attached skin material 30.
And the bottom plate 10 are brought into contact with each other and fused by ultrasonic waves. The fusion by ultrasonic waves in this example is shown in FIGS.
As shown in, a welder bar 43 having a circular shape with a width of 1 mm is used so that a fused portion 40 composed of an outer peripheral portion 41 having a diameter of 8 mm and an inner peripheral portion 42 having a diameter of 6 mm can be formed and joined. And the fusion-bonding part 40 of this example is fused with 30 mm pitch at equal intervals. The molding condition is 3
A horn (not shown) was pressed for 3 seconds with the capacity of A and ultrasonic fusion was performed. In this way, at the weld 40,
A skin surface 31 made of a thermoplastic elastomer (particularly an olefin), a PP-based backing cloth 32, and a bottom plate 10 made of PP enter each other, and are fused and bonded in an impregnated state to have high bonding strength. Will be things. It should be noted that the configuration of the ultrasonic horn and the like is conventionally known.
【0013】また本例のような構成にすると、表皮面3
1と、裏基布32と、PP製ボトムプレート10とがオ
レフィン系の同系列の材料のために、リサイクル処理に
対し分別が容易となり、リサイクル性が高いものとな
る。With the structure of this example, the skin surface 3
Since the No. 1, the backing cloth 32, and the PP bottom plate 10 are made of the same olefin-based material, the recycling process can be easily separated and the recyclability is high.
【0014】さらに上記実施例では、裏基布付表皮材3
0を構成する表皮面31をオレフィン系の熱可塑性エラ
ストマー,裏基布32をPP系のものとしたが、裏基布
付表皮材30の端末部33だけにオレフィン系の熱可塑
性エラストマー及びPP系の裏基布32を使用して、座
面部は塩化ビニル樹脂(PVC)レザーとして構成し、
分別時には、塩化ビニル樹脂(PVC)レザーからなる
座面部のみを分離するように構成することも可能であ
る。なお裏基布付表皮材30の端末部33の全周をボト
ムプレート10と融着することによって、シート内部へ
の水の浸入を防止することができる。Further, in the above embodiment, the backing material with backing cloth 3
Although the skin surface 31 constituting 0 is made of an olefinic thermoplastic elastomer and the backing cloth 32 is made of a PP-based material, only the terminal portion 33 of the backing cloth-equipped skin material 30 is made of an olefinic thermoplastic elastomer and a PP-based material. The back surface cloth 32 of is used to form the seat surface as vinyl chloride resin (PVC) leather,
At the time of separation, it is possible to separate only the seat surface portion made of vinyl chloride resin (PVC) leather. It is possible to prevent the infiltration of water into the interior of the sheet by fusing the entire circumference of the terminal portion 33 of the backing material with backing cloth 30 to the bottom plate 10.
【0015】上記実施例における接合強度、いわゆるア
ンカー効果については、図9のグラフ図で示されるよう
に、雰囲気温度と接合強度において、オレフィン系エラ
ストマーを用いた例が一番強い。なお図9はボトムプレ
ート10と表皮材の雰囲気温度における接合強度を示す
グラフ図である。Regarding the bonding strength, that is, the so-called anchor effect in the above examples, as shown in the graph of FIG. 9, the example using the olefin elastomer is the strongest in the ambient temperature and the bonding strength. Note that FIG. 9 is a graph showing the bonding strength between the bottom plate 10 and the skin material at the ambient temperature.
【0016】図4及び図5は本発明の第2実施例であ
り、図4は図2と同様な要部断面図、図5は図4の溶着
状態の説明図である。本例では、裏基布付表皮材30の
端末部33に帯状の別物であるスフ織物(綿)34を止
着した実施例を示すものである。なお本例において、前
記実施例と同一構成には同一符号を付してその説明を省
略する。FIGS. 4 and 5 show a second embodiment of the present invention, FIG. 4 is a sectional view of an essential part similar to FIG. 2, and FIG. 5 is an explanatory view of the welding state of FIG. In this example, an example in which a band-shaped separate fabric (cotton) 34 is attached to the terminal portion 33 of the backing-covered skin material 30 is shown. In this example, the same components as those in the above-mentioned embodiment are designated by the same reference numerals, and the description thereof will be omitted.
【0017】本例の裏基布付表皮材30は、表皮面31
が塩化ビニル樹脂(PVC)レザーで、PPからなるボ
トムプレート10とは融着しにくい材料を用いている。
本例においては、図5で示すように、スフ織物34の網
目にPPからなるボトムプレート10が入り込み、含浸
した状態で融着して接合しているので、スフ織物34が
アンカー効果として働き、接合する。The skin material 30 with the backing cloth of this example has a skin surface 31.
Is a vinyl chloride resin (PVC) leather, and is made of a material that does not easily fuse with the bottom plate 10 made of PP.
In this example, as shown in FIG. 5, since the bottom plate 10 made of PP enters the mesh of the staple fabric 34 and is fused and bonded in the impregnated state, the staple fabric 34 acts as an anchor effect, To join.
【0018】本例における融着部40は前記実施例と同
様であるが、成形条件は、3Aの容量で2秒間ホーンを
押したものである。なお、本例では帯状のスフ織物
(綿)34を用いた例を示したが、帯状の別物はナイロ
ン系,PP系であってもよく、PP系の場合には、前記
したように接合が強固となると共に、リサイクル性に優
れたものとなる。The fused portion 40 in this example is the same as that in the above example, but the molding condition is that the horn is pressed for 2 seconds with a capacity of 3A. In this example, an example in which the band-shaped staple fabric (cotton) 34 is used is shown. However, the band-shaped different material may be a nylon type or a PP type, and in the case of the PP type, the joining is performed as described above. It is strong and has excellent recyclability.
【0019】なお本例における接合強度、いわゆるアン
カー効果については、図9のグラフ図で示されるよう
に、雰囲気温度と接合強度において、PVCレザーであ
っても、従来のタッカー止めより接合強度が高いもので
ある。Regarding the joint strength in this example, the so-called anchor effect, as shown in the graph of FIG. 9, even in the case of PVC leather, the joint strength is higher than that of the conventional tacker stopper as shown in the graph of FIG. It is a thing.
【0020】図6は本発明の第3実施例を示す概略斜視
図であり、本例ではファミリー系シートのシングルシー
トの例を示すものである。本例では、融着部40を一定
の規則性をもって形成したものであり、前記実施例のよ
うに、幅1mmの円形幅の融着部40とする他に、ウエ
ルダーバー43(融着端子)の形状を任意に設定するこ
とによって、端末接合強度が向上する上、ファミリー系
シートのメットインタイプでは、シートを開閉する際、
端末部33に視覚的美感をおこさせることもでき、意匠
性が向上する。FIG. 6 is a schematic perspective view showing a third embodiment of the present invention, which shows an example of a single family sheet. In this example, the fused portion 40 is formed with a certain regularity. In addition to the circular fused portion 40 having a width of 1 mm as in the above-described embodiment, the welder bar 43 (fusion terminal) is used. By arbitrarily setting the shape of, the terminal joint strength is improved, and in the family type met-in type, when opening and closing the sheet,
The terminal portion 33 can be made to have a visual aesthetic effect, and the designability is improved.
【0021】図7及び図8は本発明の第4実施例であ
り、図7は図6と同様な概略斜視図、図8は図7の溶着
を示す説明図である。本例では、裏基布表皮材30の裏
基布32に、色物を使用した例を示すものであり、本例
のようにすれば、溶着部40における色彩Bと、非溶着
部である色彩Aとが異なる彩色のツートーン模様にな
り、且つウエルダーバー43にデザイン性を付加させれ
ば、意匠性に富むシートを得ることができる。7 and 8 show a fourth embodiment of the present invention, FIG. 7 is a schematic perspective view similar to FIG. 6, and FIG. 8 is an explanatory view showing welding of FIG. This example shows an example in which a colored material is used for the back base cloth 32 of the back base skin material 30, and in the case of this example, the color B in the welded portion 40 and the non-welded portion. If a two-tone pattern having a color different from the color A is formed and the welder bar 43 is provided with a design, a sheet with a good design can be obtained.
【0022】[0022]
【発明の効果】本発明は、樹脂製のボトムプレートと裏
基布付表皮材とを当接し、該ボトムプレートと表皮材の
端末部とを超音波によって融着したので、裏基布がボト
ムプレートの樹脂内部に入り込み、換言すれば基布に樹
脂が含浸した状態となり、高い接合強度が得られる(即
ちアンカー効果を高くできる)。また超音波によって接
合するために、超音波接合におけるウエルダーバー(融
着端子)の形状を任意に設定でき、二輪車用シートを開
けた状態において端末部に視覚的美観をおこさせること
ができ、意匠性の高い二輪車用シートを提供できる。According to the present invention, since the resin bottom plate and the backing material with the backing cloth are brought into contact with each other and the bottom plate and the end portion of the skinning material are fused by ultrasonic waves, the backing cloth is the bottom. It penetrates inside the resin of the plate, in other words, the base cloth is impregnated with the resin, and high bonding strength can be obtained (that is, the anchor effect can be enhanced). In addition, since welding is performed by ultrasonic waves, the shape of the welder bar (fusion terminal) in ultrasonic welding can be set arbitrarily, and the terminal part can be made to have a visual aesthetic when the motorcycle seat is opened. A highly efficient seat for a motorcycle can be provided.
【0023】また超音波で表皮材とボトムプレートとを
接合するため、残存タッカー等がなく、困難な分別工程
を削除できるので、リサイクルが容易となる。さらに端
末部を全周融着すれば、シート内部への水の浸入を防止
して、防水性を良好にすることができる。その上、端末
部の融着作業に強い力を必要とせず、また、一度に広い
範囲を融着可能な為、工数の大幅な削減が可能であり、
作業性が向上する。Further, since the skin material and the bottom plate are joined by ultrasonic waves, there is no residual tacker and the difficult separation step can be eliminated, so that recycling is facilitated. Further, if the terminal portion is welded all around, it is possible to prevent water from entering the inside of the sheet and improve the waterproof property. In addition, it does not require a strong force for fusing the terminal part, and because a wide range can be fused at one time, the number of steps can be significantly reduced,
Workability is improved.
【図1】本発明の第1実施例を示したもので、二輪車用
シートの斜視図である。FIG. 1 shows a first embodiment of the present invention and is a perspective view of a motorcycle seat.
【図2】図1の要部断面図である。FIG. 2 is a cross-sectional view of a main part of FIG.
【図3】図2の溶着状態の説明図である。FIG. 3 is an explanatory view of a welding state of FIG.
【図4】第2実施例を示す図2と同様な要部断面図であ
る。FIG. 4 is a sectional view similar to FIG. 2 showing a second embodiment.
【図5】図4の溶着状態の説明図である。5 is an explanatory view of a welded state of FIG. 4. FIG.
【図6】第3実施例を示す概略斜視図である。FIG. 6 is a schematic perspective view showing a third embodiment.
【図7】第4実施例を示す図6と同様な概略斜視図であ
る。FIG. 7 is a schematic perspective view similar to FIG. 6 showing a fourth embodiment.
【図8】図7の溶着を示す説明図である。FIG. 8 is an explanatory diagram showing welding of FIG. 7.
【図9】ボトムプレートと表皮材の接合強度を示すグラ
フ図である。FIG. 9 is a graph showing the joint strength between the bottom plate and the skin material.
10 ボトムプレート 20 クッション材 30 裏基布付表皮材 31 表皮面 32 裏基布 33 端末部 34 別物(スフ織物) 40 融着部 43 ウエルダーバー S 二輪車用シート 10 Bottom Plate 20 Cushion Material 30 Skin Material with Back Base Fabric 31 Skin Surface 32 Back Base Fabric 33 Terminal Part 34 Different Material (Suffer Fabric) 40 Fusion Part 43 Welder Bar S Motorcycle Seat
───────────────────────────────────────────────────── フロントページの続き (72)発明者 藤高 信男 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内 (72)発明者 高堀 恭雄 埼玉県和光市中央1丁目4番1号 株式会 社本田技術研究所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Nobuo Fujitaka 1-4-1 Chuo, Wako-shi, Saitama, Ltd. Honda R & D Co., Ltd. No. Stock Company Honda Technical Research Institute
Claims (1)
ン材を載置して裏基布付表皮材によって被覆してなる二
輪車用シートにおいて、前記ボトムプレートと前記表皮
材とを当接し、該ボトムプレートと表皮材の端末部とを
超音波によって融着したことを特徴とする二輪車用シー
ト。1. A motorcycle seat comprising a resin-made bottom plate on which a cushioning material is placed and covered with a backing-applied skin material, wherein the bottom plate and the skin material are brought into contact with each other, A motorcycle seat, characterized in that the plate and the end portion of the skin material are fused by ultrasonic waves.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24139592A JP3249590B2 (en) | 1992-08-19 | 1992-08-19 | Motorcycle seat |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP24139592A JP3249590B2 (en) | 1992-08-19 | 1992-08-19 | Motorcycle seat |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0664575A true JPH0664575A (en) | 1994-03-08 |
JP3249590B2 JP3249590B2 (en) | 2002-01-21 |
Family
ID=17073644
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP24139592A Expired - Fee Related JP3249590B2 (en) | 1992-08-19 | 1992-08-19 | Motorcycle seat |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3249590B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001341235A (en) * | 2000-05-31 | 2001-12-11 | T S Tec Kk | Bottom plate using regenerated material and method for manufacturing the same |
-
1992
- 1992-08-19 JP JP24139592A patent/JP3249590B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001341235A (en) * | 2000-05-31 | 2001-12-11 | T S Tec Kk | Bottom plate using regenerated material and method for manufacturing the same |
Also Published As
Publication number | Publication date |
---|---|
JP3249590B2 (en) | 2002-01-21 |
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