JPH0662718A - Method for taking out spherical confectionery and its apparatus - Google Patents
Method for taking out spherical confectionery and its apparatusInfo
- Publication number
- JPH0662718A JPH0662718A JP4033310A JP3331092A JPH0662718A JP H0662718 A JPH0662718 A JP H0662718A JP 4033310 A JP4033310 A JP 4033310A JP 3331092 A JP3331092 A JP 3331092A JP H0662718 A JPH0662718 A JP H0662718A
- Authority
- JP
- Japan
- Prior art keywords
- baking
- shaped member
- baking mold
- ring
- spherical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
Landscapes
- Seeds, Soups, And Other Foods (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は球状の菓子を焼成する場
合に、焼成された球状の菓子を焼き型の中から自動的に
焼き型の中から取り出す方法、及び、その装置に係り、
特に、小麦粉を水で溶いた糊状の生地の中に具を包み込
んで焼成された所謂タコ焼きを工業的に大量生産する場
合に適用されるものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for automatically removing a baked spherical confectionery from a baking mold when baking the spherical confectionery, and an apparatus therefor.
In particular, the present invention is applied when industrially mass-producing so-called octopus grilling, which is prepared by wrapping ingredients in a pasty dough prepared by dissolving wheat flour with water.
【0002】[0002]
【従来の技術】図2および図3は従来例のタコ焼きの焼
成方法および焼成用具の説明図である。図2に示した焼
き型1は半球状の凹部を有しており、一般に、鉄板に多
数の凹部を配列した構造である。本図2は該凹部の1個
を描いてある。上記の焼き型1の凹部を上に向け、その
中に下生地2を注入し、具3を入れ、その上に上生地4
を掛けて、焼き型1の下方から加熱する。焼き型1の中
に入れられて加熱された材料は図3のように膨らんで、
焼き型1の上方に盛り上がる。これを、千枚通し状の返
し器具6で矢印a,bの如く回転させ、球状に焼き上げ
る。図2,図3について説明した従来例のタコ焼きの焼
成は、家内工業的規模で行われているが、最近、大規模
な自動タコ焼き機械が開発され、日産数万個、乃至数十
万個の自動機が実用に供されている。2. Description of the Related Art FIGS. 2 and 3 are explanatory views of a conventional octopus baking method and a baking tool. The baking mold 1 shown in FIG. 2 has hemispherical recesses, and generally has a structure in which a large number of recesses are arranged on an iron plate. This FIG. 2 depicts one of the recesses. With the concave portion of the baking mold 1 facing upward, pour the lower dough 2 into it, put the ingredient 3 in it, and put the upper dough 4 on it.
And heat from below the baking mold 1. The material heated in the baking mold 1 swells as shown in FIG.
It rises above the baking mold 1. This is rotated by the return device 6 in the shape of an awl as indicated by arrows a and b, and baked in a spherical shape. Firing of octopus grilling in the conventional example described with reference to FIGS. 2 and 3 is performed on a cottage industrial scale, but recently, a large-scale automatic octopus grilling machine has been developed to produce tens of thousands to hundreds of thousands per day. Automatic machines are put to practical use.
【0003】しかし、自動タコ焼き機械においては、図
3について説明したように返し器具でタコ焼きを回転さ
せることは困難である。このため、自動タコ焼き機にお
いては図4に示したような釣鐘形のタコ焼き7が焼成さ
れる。仮想線で示した8は自動機に用いられる焼き型で
ある。図5は上記焼き型8の全体的斜視図であって、多
数の凹部8bが配列されている。8aは、この焼き型8
をチェーンコンベアに載せるための掛け金具である。図
6は自動タコ焼き機の模式図である。チェーンコンベア
21の上に多数の焼き型8が並べられ(本図6では6個
を例示した)、矢印A方向に送られながら、順次にオイ
ルスプレー22の下方を通過しつつ塗油され、下生地注
入器23の下方を通過しつつ下生地を注入され、たこ等
投入器24の下方を通過しつつたこ片,チーズ片などを
投入され、野菜類投入器25の下方を通過しつつ刻みキ
ャベツなどを投入され、上生地注入器26の下方を通過
しつつ上生地を掛けられ、さらにチェーンコンベア21
上を図の右方に進行しつつバーナー27で加熱され、焼
成される。However, in the automatic octopus grilling machine, it is difficult to rotate the octopus grill with the turning device as described with reference to FIG. Therefore, the bell-shaped takoyaki 7 as shown in FIG. 4 is fired in the automatic takoyaki machine. Reference numeral 8 indicated by a virtual line is a baking mold used in an automatic machine. FIG. 5 is an overall perspective view of the baking mold 8 in which a large number of recesses 8b are arranged. 8a is this baking mold 8
It is a metal fitting for mounting on the chain conveyor. FIG. 6 is a schematic view of an automatic octopus baking machine. A large number of baking molds 8 are lined up on the chain conveyor 21 (six of which are illustrated in FIG. 6), and while being sent in the direction of arrow A, they are sequentially applied below the oil spray 22 to be applied with oil, The lower dough is injected while passing under the dough injector 23, the octopus pieces, the cheese pieces, etc. are thrown through the lower part of the octopus thrower 24, and the chopped cabbage is passed under the vegetable thrower 25. Etc. are thrown in, the upper dough is hung while passing under the upper dough injector 26, and further the chain conveyor 21
While progressing to the right in the figure, it is heated and burned by the burner 27.
【0004】[0004]
【発明が解決しようとする課題】図6に示した従来技術
に係る自動タコ焼き機によれば1時間あたり数千個の生
産が可能であるが、焼き型の中に生地を注入したり、蛸
を投入したり、刻み野菜を投入したり、焼成されたタコ
焼きを焼き型の中から取り出したりするために、チェー
ンコンベア21を間欠的に進行させるので生産量に限界
が有る。すなわち、焼き型の中に材料を供給したり、焼
成されたタコ焼きを焼き型の中から取り出したりする間
はチェーンコンベアを停止させ、これらの操作が終ると
焼き型の並びの1ピッチだけ進行させ、再び停止させて
上記の操作を行い、以後、こうしたサイクルを繰り返
す。1台の機械による1時間あたりの生産量を1万個若
しくはそれ以上に上昇させようとすると、前述した間欠
運転を連続運転に変えないと無理である。しかし、チェ
ーンコンベアを連続運転しようとすると、次の問題を解
決しなけばならない。 a.連続的に移動しつつある焼き型の中へ、所定量のタ
コ片を、瞬間的に投入すること。 b.連続的に移動しつつある焼き型の中へ、所定量の刻
み野菜を、瞬間的に投入すること。 c.連続的に進行しているチェーンコンベアに装着され
ている焼き型の中から、焼成されたタコ焼きを取り出す
こと。 本発明は上述の事情に鑑みて為されたものであって、自
動タコ焼き機の連続運転によって生産性を飛躍的に増加
させることを最終目的とし、上記a,b項の改善と協力
することを前提として、連続的に進行しているチェーン
コンベアに装着されている焼き型の中から、焼成された
タコ焼きを自動的に取り出す方法、および、同装置を提
供することを当面の目的とする。Although the automatic octopus baking machine according to the prior art shown in FIG. 6 can produce several thousand pieces per hour, dough is injected into the baking mold or octopus is used. , The chopped vegetables are put in, and the baked octopus is taken out of the baking mold, so that the chain conveyor 21 is intermittently advanced, so that there is a limit to the production amount. That is, the chain conveyor is stopped while supplying materials into the baking mold and taking out the baked octopus grill from the baking mold, and when these operations are completed, it is advanced by one pitch in the baking mold arrangement. , Stop again, perform the above operation, and then repeat such a cycle. In order to increase the production amount per hour by one machine to 10,000 or more, it is impossible to change the above intermittent operation to continuous operation. However, in order to continuously operate the chain conveyor, the following problems must be solved. a. Instantly throwing a specified amount of octopus pieces into a continuously moving baking mold. b. Immediately throwing a specified amount of chopped vegetables into a baking mold that is continuously moving. c. Take out the baked octopus grill from the baking molds that are installed on the chain conveyor that is continuously advancing. The present invention has been made in view of the above circumstances, and aims to dramatically increase the productivity by continuous operation of an automatic octopus baking machine, and cooperates with the improvement of the above a and b. As a premise, it is an object of the present invention to provide a method and an apparatus for automatically taking out baked takoyaki from a baking mold mounted on a chain conveyor that is continuously advancing.
【0005】[0005]
【課題を解決するための手段】上記の目的(連続的に移
動している焼き型から自動的に取り出す)を達成するた
め本発明方法は、無端環状に連結された多数の焼き型
を、水平な軸の回りに回転している輪状部材に巻き掛け
て水平方向に搬送しつつ焼成された球状の菓子を、上記
の焼き型から取り出す方法において、上記多数の焼き型
が輪状部材の外周に沿って半周し、上向きに凹なる姿勢
から下向きに凹なる姿勢に反転せしめられるとき、柔軟
な耐熱性のベルト状部材によって焼き型の開口部を覆
い、上記ベルト状部材を焼き型と同じ周速で、該焼き型
を覆った状態で半周させ、焼き型から落下する球状の菓
子をベルト状部材で受け取ることを特徴とする。In order to achieve the above-mentioned object (automatically taking out from a continuously moving baking die), the method of the present invention comprises a method in which a large number of baking dies connected in an endless annular shape are horizontally moved. In the method of taking out the spherical confectionery that is baked while being conveyed in the horizontal direction by being wrapped around a ring-shaped member that is rotating around an axis, in the method of taking out from the baking mold, the baking molds are arranged along the outer periphery of the ring-shaped member. When it is made to make a half turn, and when it is reversed from the upward concave shape to the downward concave shape, the flexible heat-resistant belt-shaped member covers the opening of the baking mold, and the belt-shaped member is rotated at the same peripheral speed as the baking mold. It is characterized in that the baking mold is covered with a semicircle and the spherical confectionery falling from the baking mold is received by a belt-shaped member.
【0006】また、上記の発明方法を実施するために創
作した本発明に係る球状の菓子の取出装置は、無端環状
に連結された多数の焼き型を、水平な軸の回りに回転し
ている輪状部材に巻き掛けて水平方向に搬送しつつ焼成
された球状の菓子を、上記の焼き型から取り出す装置に
おいて、前記の連結された多数の焼き型が輪状の部材に
巻き掛けられている部分を覆って、該多数の焼き型と一
緒に輪状部材の外周に沿って移動せしめられる。耐熱性
材料で構成された柔軟なベルト状部材を具備しているこ
とを特徴とする。Further, the spherical confectionery take-out device according to the present invention created for carrying out the above-mentioned method of the present invention rotates a large number of baking molds connected in an endless ring around a horizontal axis. In a device for taking out a spherical confectionery which is wrapped around a ring-shaped member and baked in a horizontal direction while being baked, in a device for taking out from the baking mold, a portion where the above-mentioned many linked baking molds are wound around the ring-shaped member. It is covered and moved along with the plurality of baking molds along the outer circumference of the annular member. It is characterized by comprising a flexible belt-shaped member made of a heat-resistant material.
【0007】[0007]
【作用】上記の取出装置を用いて前記の取出方法を実施
すると、焼成したタコ焼きを収納している焼き型が上下
反転されてタコ焼きが落下したとき、ベルト状部材がこ
れを自動的に、かつ連続的に受け取る。これにより、自
動的に所定量のタコ片を瞬間的に投入する手段、およ
び、自動的に所定量の刻み野菜を瞬間的に投入する手段
の開発と相俟って、自動タコ焼き機の連続運転(間欠運
転の対語としての連続運転)による生産量の飛躍的な増
加を可能ならしめるという優れた実用的効果を実現す
る。When the above-mentioned take-out method is carried out by using the above take-out device, when the baking mold containing the baked tako-yaki is turned upside down and the tako-yaki falls, the belt-like member automatically and Receive continuously. As a result, continuous operation of the automatic octopus broiler is achieved in combination with the development of means for automatically and instantaneously inserting a prescribed amount of octopus pieces and means for automatically and instantaneously introducing a prescribed amount of chopped vegetables. Achieves the excellent practical effect of enabling a dramatic increase in production volume by (continuous operation as the opposite of intermittent operation).
【0008】[0008]
【実施例】図7は、本発明を適用してコンベア30の連
続運転を可能ならしめた自動タコ焼き機の1例を示す概
要的な正面図である。多数の焼き型(図示省略)は上記
のコンベア30に取り付けられて矢印d,eのごとく循
環せしめられ、間断無く連続的に搬送される。上記の焼
き型は油拭き機31によって塗油され、下生地注入機3
2の下方を通過するとき所定量の生生地を瞬間的に注入
される。下生地は液状であるから公知技術を用いて瞬間
的に注入することができる。瞬間的な作動を必要とする
のは、焼き型を間欠的に停止せしめることなく連続的に
移動せしめるためである。上記の下生地注入機32で下
生地を注入された焼き型は図の左方へ搬送され、タコ片
投入機33の下方を通過する際所定量のタコ片を自動的
かつ瞬間的に投入されて、さらに図の左方へ搬送されつ
つ天粕投入器34の下方を通過する際、自動的かつ瞬間
的に投入される。焼き型は、さらに図の左方に搬送され
つつ野菜投入機35の下方を通過する際、自動的かつ瞬
間的に刻み野菜を投入された後、上生地注入機36の下
方を通って上生地を注入され、さらに図の左方へ無停止
で一定の速度で搬送されて焼成機37に入り、矢印d方
向に移動しながら焼成され、焼成を完了したタコ焼きは
自動取出機38に入り、自動的に取り出される。タコ焼
きを自動取出機38に受け渡した焼き型(図示省略)は
矢印e方向に循環して、粕取りされた後に油拭き機31
の下方に搬送され、以後、前述のサイクルを繰り返す。EXAMPLE FIG. 7 is a schematic front view showing an example of an automatic octopus baking machine in which the continuous operation of the conveyor 30 is enabled by applying the present invention. A large number of baking molds (not shown) are attached to the conveyor 30 and are circulated as indicated by arrows d and e, and are continuously conveyed without interruption. The baking mold is oiled by an oil wiper 31, and the lower dough pouring machine 3
When passing below 2, a certain amount of raw dough is injected instantaneously. Since the lower dough is in a liquid state, it can be instantaneously injected by using a known technique. The momentary operation is required for the baking mold to be continuously moved without being stopped intermittently. The baking mold in which the lower dough is injected by the lower dough injecting machine 32 is conveyed to the left in the figure, and when passing under the octopus piece inserting machine 33, a predetermined amount of octopus pieces are automatically and instantaneously inserted. Then, when it is further conveyed to the left side of the drawing and passes underneath the cake drier 34, it is automatically and instantaneously charged. When the baking mold is further conveyed to the left side of the drawing and when it passes under the vegetable throwing machine 35, the chopped vegetables are automatically and instantaneously thrown in, and then the upper dough is passed under the upper dough pouring machine 36. Is further fed to the left side of the figure at a constant speed and enters the baking machine 37, and is baked while moving in the direction of the arrow d. Is taken out. A baking mold (not shown) that has delivered the octopus grill to the automatic unloader 38 circulates in the direction of arrow e, and after the lees are removed, the oil wiper 31
, And the above-mentioned cycle is repeated thereafter.
【0009】図1は上記自動取出機38の詳細な構成を
示す模式図である。構造・機能を理解し易いように描き
表わしているので、必ずしも正確な投影図ではない。コ
ンベアチエーン30aはスプロケット30bに巻き掛け
られている。このスプロケット30bは水平な軸30c
に支持されて矢印fのごとく一定の速度で回転(間欠的
でなく連続的に)し、前記のコンベアチエーン30aを
矢印d,e方向に循環走行させる。上記のコンベアチエ
ーン30aに、多数の焼き型39が取り付けられてい
る。本発明における焼き型は、運転中はコンベアチェー
ンに取り付けられていて、コンベアチェーンに搭載した
り取り卸したりされない。本実施例の焼き型39は、矢
印d方向に搬送されている間は凹部を上方に向けてお
り、矢印fのごとくスプロケット30bと一緒に半周す
る間に上下反転されて、矢印d方向に搬送されるときは
凹部を下方に向ける。41は、柔軟で耐熱性のあるベル
ト状部材としてのコンベアネットである。本実施例のコ
ンベアネットは、ベルトコンベアのベルトとして機能し
得るように構成されたステンレスワイヤ製の無端環状の
バンド状をなしている。本発明において柔軟とは、容易
に撓み得る意であって、ショアー硬度計やマイクロビッ
カース硬度計で測定したときに低い値を示すことを要し
ない。また、マクロ的にバンド状をなしている面の長手
方向に関して撓み得れば足り、幅方向に剛性を示しても
構わない。(例えばビルディングの出入口に設置されて
いる格子状のシャッターのように、或いはすだれのよう
に、X軸方向に可撓性ないし可塑性でY軸方向に剛性を
有していても良い)。また、本発明において耐熱性と
は、焼成される食品の焼成温度に耐えれば足り、赤熱温
度に耐えることを要しない。前記のコンベアネット41
はローラ42a,42b,42c,42dおよびスプロ
ケット43に順次に巻き掛けられて、矢印g,h,i,
jのように循環回転せしめられる。そして、ローラ42
bと同42cとの間で、コンベアチェーン30aに取り
付けられてスプロケット30bのまわりを半周しつつあ
る焼き型の搬送路を覆う形に、これに接して矢印hのご
とく円弧状に進行する。このとき、図示の矢印fの周速
と矢印hの周速とを一致せしめる。上述のように周速を
一致せしめる手段は任意に設計的に定めることができ
る。例えばスプロケット43の駆動回転速度を適宜に制
御しても良く、若しくはコンベアネット41とコンベア
チェーン30aとの摩擦力を利用しても良く、又はコン
ベアネット41とスプロケット30bとを噛合させるこ
ともできる。矢印dのように搬送されている焼き型29
の中には、焼成されたタコ焼き40が入っている。上記
の焼き型が矢印f方向に搬送されつつ上下反転される
と、焼き型の中のタコ焼きが自重で落下してコンベアネ
ット41上に乗り、矢印i,kのように搬出される。FIG. 1 is a schematic diagram showing a detailed structure of the automatic unloader 38. The projections are not necessarily accurate because the structures and functions are drawn for easy understanding. The conveyor chain 30a is wound around the sprocket 30b. This sprocket 30b has a horizontal shaft 30c.
The conveyor chain 30a is supported by and is rotated at a constant speed as indicated by an arrow f (continuously, not intermittently), and the conveyor chain 30a is circulated in the directions of arrows d and e. A large number of baking molds 39 are attached to the conveyor chain 30a. The baking mold according to the present invention is attached to the conveyor chain during operation and is not mounted or unloaded on the conveyor chain. The baking mold 39 of this embodiment has its concave portion facing upward while being conveyed in the direction of arrow d, and is turned upside down during a half turn together with the sprocket 30b as indicated by arrow f, and is conveyed in the direction of arrow d. When doing so, the concave portion is directed downward. 41 is a conveyor net as a belt-shaped member that is flexible and has heat resistance. The conveyor net of the present embodiment has an endless annular band shape made of stainless wire configured so as to function as a belt of a belt conveyor. In the present invention, the term “flexible” means that it can be easily bent, and does not need to exhibit a low value when measured with a Shore hardness meter or a micro Vickers hardness meter. Further, it is sufficient that the surface that is macroscopically band-shaped can be bent in the longitudinal direction, and the rigidity may be exhibited in the width direction. (For example, it may be flexible or plastic in the X-axis direction and rigid in the Y-axis direction like a lattice shutter installed at the entrance of a building or like a blind.) In the present invention, heat resistance is sufficient as long as it can withstand the baking temperature of the food to be baked, and does not need to withstand the red heat temperature. The conveyor net 41
Are sequentially wound around the rollers 42a, 42b, 42c, 42d and the sprocket 43, and the arrows g, h, i,
It is circulated and rotated like j. And the roller 42
Between the b and 42c, the baking die conveying path which is attached to the conveyor chain 30a and makes a half-circle around the sprocket 30b is covered, and in contact with this, it advances in an arc shape as indicated by an arrow h. At this time, the peripheral speed indicated by the arrow f and the peripheral speed indicated by the arrow h are matched. As described above, the means for matching the peripheral speeds can be arbitrarily determined by design. For example, the drive rotation speed of the sprocket 43 may be appropriately controlled, the frictional force between the conveyor net 41 and the conveyor chain 30a may be used, or the conveyor net 41 and the sprocket 30b may be meshed with each other. Baking mold 29 being conveyed as shown by arrow d
Inside is the baked octopus grill 40. When the baking mold is turned upside down while being conveyed in the direction of the arrow f, the octopus baking inside the baking mold falls by its own weight, rides on the conveyor net 41, and is carried out as indicated by the arrows i and k.
【0010】本発明者の実験によれば、図7に示した自
動タコ焼き機が通常の状態で稼動しているとき、焼成さ
れたタコ焼きは焼き型に対して焦げ付くことなく、該焼
き型を上下反転すると円滑に落下する。しかし、本発明
を実施する場合、図1に示したM部付近に位置せしめ
て、焼き型に振動を与えるバイブレータ(図示省略)、
又は、焼き型に衝撃を与えるハンマー(図示省略)を設
けると、タコ焼きの型離れが一層確実に行われ、図7に
示した焼成機37の作動が不調になった場合などにもタ
コ焼きの取り出し作用が確実に行われる。このため、自
動タコ焼き機の運転を停止させることなく焼成機37の
調整を行って正常運転に復元させることが可能になる。
図1に示した実施例の装置を用い、上述のように使用す
ると、連続的に搬送されている焼き型の中からタコ焼き
を取り出すことができる。上記の実施例においては、チ
ェーンコンベアを長時間(例えば8時間)一定速度で運
転することができる。ただし、本発明において焼き型の
間欠的搬送と連続的搬送との区別については、基本的に
は図1に示したピッチ寸法pごとに進行,停止を繰り返
すことが間欠運転であり、寸法p以上を一定速度で搬送
することが連続搬送であるが、図7に示した油拭き機3
1、下生地注入機32、タコ片投入機33、天粕投入機
34、野菜投入機35、および上生地注入機36のそれ
ぞれを2連式,3連式に構成すると、間欠運転において
も寸法2p,3pを一定速度で進行させるので、前記の
基本的定義が当てはまらなくなる。そこで、本発明にお
いて連続的な搬送とは、図1に示した矢印f方向に焼き
型がスプロケット30bと共に半周する間の速さが一定
である場合を言うものとする。According to an experiment conducted by the present inventor, when the automatic octopus baking machine shown in FIG. 7 is operating in a normal state, the baked octopus baking does not stick to the baking dies and the baking dies are moved up and down. It will fall smoothly when inverted. However, in the case of carrying out the present invention, a vibrator (not shown), which is placed near the portion M shown in FIG. 1 and vibrates the baking mold,
Alternatively, if a hammer (not shown) that gives an impact to the baking dies is provided, the octopus baking can be more reliably released from the dies, and the octopus baking can be taken out even when the operation of the baking machine 37 shown in FIG. 7 fails. The action is surely performed. Therefore, it becomes possible to restore the normal operation by adjusting the baking machine 37 without stopping the operation of the automatic octopus baking machine.
When the apparatus of the embodiment shown in FIG. 1 is used as described above, the octopus grill can be taken out from the baking dies which are continuously conveyed. In the above embodiment, the chain conveyor can be operated at a constant speed for a long time (for example, 8 hours). However, in the present invention, in order to distinguish between the intermittent transfer and the continuous transfer of the baking dies, it is basically an intermittent operation that the progress and stop are repeated for each pitch dimension p shown in FIG. It is continuous to convey the oil at a constant speed. However, the oil wiper 3 shown in FIG.
1. If the lower dough injecting machine 32, the octopus piece injecting machine 33, the cake dregs injecting machine 34, the vegetable injecting machine 35, and the upper dough injecting machine 36 are respectively configured in a double type and a triple type, the dimension is 2p even in the intermittent operation. , 3p is progressed at a constant speed, so the above basic definition does not apply. Therefore, in the present invention, continuous conveyance means a case where the speed is constant while the baking mold makes a half turn along with the sprocket 30b in the direction of the arrow f shown in FIG.
【0011】[0011]
【発明の効果】以上説明したように、本発明に係る球状
の菓子(例えばタコ焼き)の取出方法は無端環状に連結
された多数の焼き型を、水平な軸の回りに回転している
輪状部材に巻き掛けて水平方向に搬送しつつ焼成された
球状の菓子を、上記の焼き型から取り出す方法におい
て、上記多数の焼き型が輪状部材の外周に沿って半周
し、上向きに凹なる姿勢から下向きに凹なる姿勢に反転
せしめられるとき、柔軟な耐熱性のベルト状部材によっ
て焼き型の開口部を覆い、上記ベルト状部材を焼き型と
同じ周速で、該焼き型を覆った状態で半周させ、焼き型
から落下する球状の菓子をベルト状部材で受け取るの
で、連続的に搬送されている焼き型の中から、焼成され
たタコ焼きを自動的に取り出し得る。また本発明の取出
装置は無端環状に連結された多数の焼き型を、水平な軸
の回りに回転している輪状部材に巻き掛けて水平方向に
搬送しつつ焼成された球状の菓子を、上記の焼き型から
取り出す方法において、前記の連結された多数の焼き型
が輪状の部材に巻き掛けられている部分を覆って、該多
数の焼き型と一緒に輪状部材の外周に沿って移動せしめ
られる。耐熱性材料で構成された柔軟なベルト状部材を
具備しているので、上記の発明方法を実施するに好適で
ある。As described above, according to the present invention, a method for extracting a spherical confectionery (for example, octopus baked) is a ring-shaped member in which a large number of baking molds connected in an endless ring are rotated around a horizontal axis. In the method of taking out the spherical confectionery that has been baked while being horizontally wrapped around and baked from the baking mold, the many baking molds make a half turn along the outer circumference of the ring-shaped member, and the baking recesses face downward from downward. When it is inverted to a concave shape, the opening of the baking mold is covered with a flexible heat-resistant belt-shaped member, and the belt-shaped member is made to rotate halfway around the baking mold at the same peripheral speed as the baking mold. Since the spherical confectionery that falls from the baking mold is received by the belt-shaped member, the baked octopus baked product can be automatically taken out from the baking mold that is continuously conveyed. Further, the take-out device of the present invention comprises a large number of baking molds connected in an endless annular shape, wrapped around a ring-shaped member rotating around a horizontal axis and conveyed in the horizontal direction while baking the spherical confectionery, In the method of taking out from the baking mold, the plurality of connected baking molds covers the portion wound around the ring-shaped member and is moved together with the plurality of baking molds along the outer periphery of the ring-shaped member. . Since it has a flexible belt-shaped member made of a heat-resistant material, it is suitable for carrying out the above-mentioned method of the invention.
【図1】本発明装置を用いて本発明の方法を実施した1
例における構成および作動を示す模式図である。FIG. 1 is a view of the method 1 of the present invention carried out using the apparatus of the present invention 1
It is a schematic diagram which shows the structure and operation | movement in an example.
【図2】球状菓子の1例としてのタコ焼きを焼成する従
来技術を説明するための断面図である。FIG. 2 is a cross-sectional view for explaining a conventional technique of firing octopus grill as an example of spherical confectionery.
【図3】球状菓子の1例としてのタコ焼きを焼成する従
来技術における反転操作の説明図である。FIG. 3 is an explanatory diagram of a reversing operation in a conventional technique of baking an octopus grill as an example of spherical confectionery.
【図4】自動タコ焼き機における自動焼き型と釣鐘形タ
コ焼きとの関係を示す説明図である。FIG. 4 is an explanatory diagram showing a relationship between an automatic grill and a bell-shaped octopus grill in an automatic octopus grill.
【図5】自動タコ焼き機に用いられる、多数の凹部を配
列された焼き型を示す斜視図である。FIG. 5 is a perspective view showing a baking mold in which a large number of recesses are arranged, which is used in an automatic tacho baking machine.
【図6】多数の焼き型を搬送する構造の、先行技術に係
る自動タコ焼き装置の側面図である。FIG. 6 is a side view of an automatic octopus baking device according to the prior art, which has a structure for conveying a large number of baking dies.
【図7】本発明の取出装置の1実施例を備えた自動タコ
焼き機を示す模式的全体図である。FIG. 7 is a schematic overall view showing an automatic octopus grill equipped with an embodiment of the take-out device of the present invention.
【符号の説明】 1…従来例の焼き型、2…下生地、3…具、4…上生
地、5…従来技術におけるタコ焼き、7…自動焼き型、
30…チェーンコンベア、30a…コンベアチェーン、
30b…スプロケット、30c…軸、31…油拭き機、
32…下生地注入機、33…タコ片投入機、34…天粕
投入機、35…野菜投入機、36…上生地注入機、37
…焼成機、38…自動取出機、39…焼き型、40…タ
コ焼き、41…コンベアネット、42a,42b,42
c,42d…ローラ、43…スプロケット。[Explanation of Codes] 1 ... Conventional baking mold, 2 ... Lower dough, 3 ... Tool, 4 ... Upper dough, 5 ... Octopus baking in conventional technology, 7 ... Automatic baking mold,
30 ... Chain conveyor, 30a ... Conveyor chain,
30b ... sprocket, 30c ... shaft, 31 ... oil wiper,
32 ... Lower dough pouring machine, 33 ... Octopus piece throwing machine, 34 ... Tempura meal throwing machine, 35 ... Vegetable throwing machine, 36 ... Upper dough pouring machine, 37
... Baking machine, 38 ... Automatic take-out machine, 39 ... Baking mold, 40 ... Octopus baking, 41 ... Conveyor net, 42a, 42b, 42
c, 42d ... roller, 43 ... sprocket.
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成4年2月27日[Submission date] February 27, 1992
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0002[Name of item to be corrected] 0002
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0002】[0002]
【従来の技術】図2および図3は従来例のタコ焼きの焼
成方法および焼成用具の説明図である。図2に示した焼
き型1は半球状の凹部を有しており、一般に、鉄板に多
数の凹部を配列した構造である。本図2は該凹部の1個
を描いてある。上記の焼き型1の凹部を上に向け、その
中に下生地2を注入し、具3を入れ、その上に上生地4
を掛けて、焼き型1の下方から加熱する。焼き型1の中
に入れられて加熱された材料は図3のように膨らんで、
焼き型1の上方に盛り上がる。これを、千枚通し状の返
し器具6で矢印a,bの如く回転させ、球形に焼き上げ
る。図2,図3について説明した従来例のタコ焼きの焼
成は、家内工業的規模で行われているが、最近、大規模
な自動タコ焼き機械が開発され、日産数万個、乃至数十
万個の自動機が実用に供されている。2. Description of the Related Art FIGS. 2 and 3 are explanatory views of a conventional octopus baking method and a baking tool. The baking mold 1 shown in FIG. 2 has hemispherical recesses, and generally has a structure in which a large number of recesses are arranged on an iron plate. This FIG. 2 depicts one of the recesses. With the concave portion of the baking mold 1 facing upward, pour the lower dough 2 into it, put the ingredient 3 in it, and put the upper dough 4 on it.
And heat from below the baking mold 1. The material heated in the baking mold 1 swells as shown in FIG.
It rises above the baking mold 1. This, arrows a, rotated as b in awl-like return device 6, cook the spherical shape. Firing of octopus grilling in the conventional example described with reference to FIGS. 2 and 3 is performed on a cottage industrial scale, but recently, a large-scale automatic octopus grilling machine has been developed to produce tens of thousands to hundreds of thousands per day. Automatic machines are put to practical use.
【手続補正2】[Procedure Amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0003[Name of item to be corrected] 0003
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【0003】しかし、自動タコ焼き機械においては、図
3について説明したように返し器具でタコ焼きを回転さ
せることは困難である。このため、自動タコ焼き機にお
いては図4に示したような釣鐘形のタコ焼き7が焼成さ
れる。仮想線で示した8は自動機に用いられる焼き型で
ある。本発明において、図3で説明したタコ焼きのよう
な球形の菓子、および図4について説明したタコ焼きの
ように球に類似した形状(例えば釣鐘形)の菓子を総称
して球状の菓子と呼ぶものとする。図5は上記焼き型8
の全体的斜視図であって、多数の凹部8bが配列されて
いる。8aは、この焼き型8をチェーンコンベアに載せ
るための掛け金具である。図6は自動タコ焼き機の模式
図である。チェーンコンベア21の上に多数の焼き型8
が並べられ(本図6では6個を例示した)、矢印A方向
に送られながら、順次にオイルスプレー22の下方を通
過しつつ塗油され、下生地注入器23の下方を通過しつ
つ下生地を注入され、たこ等投入器24の下方を通過し
つつたこ片,チーズ片などを投入され、野菜類投入器2
5の下方を通過しつつ刻みキャベツなどを投入され、上
生地注入器26の下方を通過しつつ上生地を掛けられ、
さらにチェーンコンベア21上を図の右方に進行しつつ
バーナー27で加熱され、焼成される。 ─────────────────────────────────────────────────────
However, in the automatic octopus grilling machine, it is difficult to rotate the octopus grill with the turning device as described with reference to FIG. Therefore, the bell-shaped takoyaki 7 as shown in FIG. 4 is fired in the automatic takoyaki machine. Reference numeral 8 indicated by a virtual line is a baking mold used in an automatic machine. In the present invention, like the octopus grill described in FIG.
Sphere shaped confectionery
Is a generic term for confectionery with a shape similar to a ball (such as a bell shape).
And call it a spherical confectionery. FIG. 5 shows the baking mold 8 described above.
FIG. 4 is an overall perspective view of FIG. 1, in which a large number of recesses 8b are arranged. 8a is a metal fitting for mounting the baking mold 8 on the chain conveyor. FIG. 6 is a schematic view of an automatic octopus baking machine. Many baking molds 8 on the chain conveyor 21
Are arranged (six in FIG. 6 are illustrated), and while being sent in the direction of arrow A, they are sequentially applied below the oil spray 22 while being applied with oil, and below the lower dough injector 23 while being applied. The dough is poured into the octopus, the octopus pieces, the cheese pieces, etc. are passed through the lower side of the octopus and other feeder 24, and the vegetable feeder 2
While passing below 5, the chopped cabbage and the like are thrown in, while passing below the upper dough injector 26, the upper dough is hung,
Further, while traveling on the right side of the figure on the chain conveyor 21, it is heated and burned by the burner 27. ─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成4年3月23日[Submission date] March 23, 1992
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】図面[Document name to be corrected] Drawing
【補正対象項目名】図7[Name of item to be corrected] Figure 7
【補正方法】変更[Correction method] Change
【補正内容】[Correction content]
【図7】 [Figure 7]
Claims (11)
水平な軸の回りに回転している輪状部材に巻き掛けて水
平方向に搬送しつつ焼成された球状の菓子を、上記の焼
き型から取り出す方法において、 上記多数の焼き型が輪状部材の外周に沿って半周し、上
向きに凹なる姿勢から下向きに凹なる姿勢に反転せしめ
られるとき、 柔軟な耐熱性のベルト状部材によって焼き型の開口部を
覆い、 上記ベルト状部材を焼き型と同じ周速で、該焼き型を覆
った状態で半周させ、 焼き型から落下する球状の菓子をベルト状部材で受け取
ることを特徴とする、球状の菓子の取出方法。1. A plurality of baking molds connected in an endless ring,
In a method of taking out a spherical confectionery that is baked while being conveyed in a horizontal direction by being wound around a ring-shaped member that is rotating around a horizontal axis, in the method of taking out from the baking mold, the plurality of baking molds are provided on the outer periphery of the ring-shaped member. When it is turned half way around and is inverted from the upward concave position to the downward concave position, the flexible heat-resistant belt-shaped member covers the opening of the baking mold, and the belt-shaped member is rotated at the same peripheral speed as the baking mold. Then, a method of taking out a spherical confectionery, characterized in that the baking confection is covered with a semicircle in a state of being covered, and the spherical confectionery falling from the baking mold is received by a belt-shaped member.
転せしめられるとき、若しくはその前後において、上記
の焼き型に振動を与えることを特徴とする、請求項1に
記載した球状の菓子の取出方法。2. The spherical confectionery according to claim 1, wherein the baking dies are vibrated before or after the baking dies are inverted to a downward concave posture. How to take out.
転せしめられるとき、若しくはその前後において、上記
の焼き型に衝撃を与えることを特徴とする、請求項1に
記載した球状の菓子の取出方法。3. The spherical confectionery according to claim 1, wherein when the baking mold is inverted to a downward concave posture, or before and after the baking mold is inverted, the baking mold is impacted. How to take out.
属製ネットよりなる無端環状の部材を用い、これをベル
トコンベア状に循環せしめることを特徴とする、請求項
1に記載した球状の菓子の取出方法。4. The spherical confectionery according to claim 1, wherein an endless annular member made of a metal net is used as the heat-resistant belt-shaped member and is circulated in a belt conveyor shape. How to take out.
くとも輪状部材に沿って半周せしめる間、一定の速さで
連続的に搬送することを特徴とする、請求項1に記載し
た球状の菓子の取出方法。5. The spherical shape according to claim 1, wherein the plurality of connected baking dies are continuously conveyed at a constant speed while at least half-turning along the ring-shaped member. How to take out sweets.
水平な軸の回りに回転している輪状部材に巻き掛けて水
平方向に搬送しつつ焼成された球状の菓子を、上記の焼
き型から取り出す装置において、 前記の連結された多数の焼き型が輪状の部材に巻き掛け
られている部分を覆って、該多数の焼き型と一緒に輪状
部材の外周に沿って移動せしめられる。耐熱性材料で構
成された柔軟なベルト状部材を具備していることを特徴
とする、球状の菓子の取出装置。6. A plurality of baking molds connected in an endless ring,
In a device for taking out a spherical confectionery that is baked while being conveyed in a horizontal direction by being wrapped around a ring-shaped member that is rotating around a horizontal axis, and in which a plurality of the linked baking molds are ring-shaped. And is moved along the outer circumference of the ring-shaped member together with the multiple baking dies while covering the portion wound around the member. A spherical confectionery takeout device comprising a flexible belt-shaped member made of a heat-resistant material.
が、前記輪状部材に沿った円弧状部分から、その接線方
向に移行する個所の付近に位置せしめて、焼き型に振動
を与える手段が設けられていることを特徴とする、請求
項6に記載した球状の菓子の取出装置。7. A vibration path is applied to the baking mold by arranging the plurality of connected baking mold conveyance paths near an arc-shaped portion along the ring-shaped member in a direction tangential to the arc-shaped portion. 7. A spherical confectionery take-out device according to claim 6, characterized in that means are provided.
が、前記輪状部材に沿った円弧状部分から、その接線方
向に移行する個所の付近に位置せしめて、焼き型に衝撃
を与える手段が設けられていることを特徴とする、請求
項6に記載した球状の菓子の取出装置。8. The baking mold is impacted by arranging a plurality of the conveying paths of the baking molds connected to each other in the vicinity of a position where an arc-shaped portion along the ring-shaped member shifts in a tangential direction thereof. 7. A spherical confectionery take-out device according to claim 6, characterized in that means are provided.
料で構成されたネット状の部材であることを特徴とす
る、請求項1に記載した球状の菓子の取出装置。9. The spherical confectionery take-out device according to claim 1, wherein the flexible belt-shaped member is a net-shaped member made of a metallic material.
し、ベルトコンベア状に循環回転せしめられる構造であ
ることを特徴とする、請求項1に記載した球状の菓子の
取出装置。10. The spherical confectionery take-out device according to claim 1, wherein the net-shaped member has an endless annular shape and has a structure in which the net-shaped member is circulated and rotated like a belt conveyor.
は、少なくとも前記輪状部材が1/2回転する間、一定
の速さで連続的に運転されるものであることを特徴とす
る、請求項1に記載した球状の菓子の取出装置。11. The conveyance of the multiple baking dies connected to each other is characterized in that it is continuously operated at a constant speed while at least one-half rotation of the annular member is performed. The spherical confectionery take-out device according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4033310A JPH0662718A (en) | 1992-02-20 | 1992-02-20 | Method for taking out spherical confectionery and its apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4033310A JPH0662718A (en) | 1992-02-20 | 1992-02-20 | Method for taking out spherical confectionery and its apparatus |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0662718A true JPH0662718A (en) | 1994-03-08 |
Family
ID=12382991
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP4033310A Pending JPH0662718A (en) | 1992-02-20 | 1992-02-20 | Method for taking out spherical confectionery and its apparatus |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0662718A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07264965A (en) * | 1994-03-29 | 1995-10-17 | Mukai Seisakusho:Kk | Apparatus for producing tako-yaki or the like |
JPH1052370A (en) * | 1997-05-07 | 1998-02-24 | Toshio Horiuchi | Baking method and baking device for ball-shaped food |
US8129621B2 (en) | 2007-02-27 | 2012-03-06 | Toyota Jidosha Kabushiki Kaisha | Wire harness fixing tool |
-
1992
- 1992-02-20 JP JP4033310A patent/JPH0662718A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07264965A (en) * | 1994-03-29 | 1995-10-17 | Mukai Seisakusho:Kk | Apparatus for producing tako-yaki or the like |
JPH1052370A (en) * | 1997-05-07 | 1998-02-24 | Toshio Horiuchi | Baking method and baking device for ball-shaped food |
US8129621B2 (en) | 2007-02-27 | 2012-03-06 | Toyota Jidosha Kabushiki Kaisha | Wire harness fixing tool |
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