JPH06257030A - Weaving of pile fabric - Google Patents

Abstract

PURPOSE:To obtain a towel having soft feeling and excellent hygroscopicity and free from pilling on the warp of woven fabric without applying a sizing agent to the warp before weaving. CONSTITUTION:One or several reed dents are removed at equal spaces from a reed having reed dent gaps through which pile warps and ground warps are passed one for each gap. The pitch of the reed dents becomes integral multiple of the pitch before the removal of the reed dents. The pile warps and the ground warps of the number equal to the above integrally multiplied number are passed through the gaps to weave pile fabric.

Description

【発明の詳細な説明】Detailed Description of the Invention

【０００１】[0001]

【産業上の利用分野】本発明は、パイル織の製織方法に
関する。FIELD OF THE INVENTION The present invention relates to a method for weaving a pile weave.

【０００２】[0002]

【従来の技術】パイル織の一種であるタオルはタオル織
機を用いて製織されている。図１のＡに示すタオル織機
の筬１１の筬羽１２間には一般に、地経糸１３とパイル
経糸１４とが１本宛挿入されており、筬打ち３回を周期
として２度は弱く３度目は強く筬打ちして織前にまで緯
糸を寄せ、パイル経糸１４によるパイルを出している。
その製織時、筬羽間に挿入されている糸１３，１４は、
筬羽１２との間に摩擦が生じ、綿糸などの場合糸表面に
生じた毛羽が生長して毛玉が生じ、それが原因で経糸１
３，１４が切れて製織不能となる事態が生ずることがあ
る。そのため原糸には毛玉の生ずるのを防止する目的で
糊剤を糸に添加し糸表面の毛羽立ちを押さえることが行
なわれているが、この糊剤がタオル使用中に経糸から落
ち、他に付着し使用中にタオルが堅くなり使用感が低下
する原因ともなっている。2. Description of the Related Art Towels, which are a type of pile weave, are woven using a towel loom. Generally, one ground warp 13 and one pile warp 14 are inserted between the reeds 12 of the reed 11 of the towel loom shown in FIG. Slaps strongly, pulls the weft yarns up to the front of the cloth, and puts out the pile by the pile warp yarns 14.
At the time of weaving, the threads 13 and 14 inserted between the reeds are
Friction occurs between the reeds 12 and, in the case of cotton yarn, the fluff generated on the yarn surface grows to form pills, which causes warp 1
Occasionally, a situation occurs in which the fabrics 3, 14 are cut and cannot be woven. Therefore, a sizing agent is added to the yarn to prevent fluff from occurring in the raw yarn to suppress the fluffing of the yarn surface. It is also a cause of sticking and making the towel stiff during use, thus reducing the feeling of use.

【０００３】[0003]

【発明が解決しようとする課題】本発明は上記の点に鑑
みて、製織前経糸に糊剤を使用することをなくしても製
織地経糸に毛玉が発生し糸切れが生ずることがなく、柔
らかく吸湿性に優れたタオルを得ることを目的とする。SUMMARY OF THE INVENTION In view of the above points, the present invention does not cause fluffing and yarn breakage in the woven fabric warp without using a sizing agent in the pre-weaving warp, The purpose is to obtain a soft and hygroscopic towel.

【０００４】[0004]

【課題を解決するための手段】パイル経糸と地経糸とを
筬羽間に１本宛挿入する筬羽間隔を有する筬の、筬羽の
１乃至数本を同間隔に取り去り、筬羽ピッチを筬羽取り
去り前の整数倍とし、その間にパイル経と地経を各上記
倍数と同一本挿入して製織した。[Means for Solving the Problems] A reed having a reed interval in which one pile warp and one ground warp are inserted between the reeds, and one or several reeds are removed at the same interval to set the reed pitch. Weaving was carried out with the same number of pile warps and ground warps as the above multiples before the reed was removed.

【０００５】[0005]

【作用】従来、地経糸とパイル経糸とを１本ずつ筬羽間
（１ピッチ）に挿入していた。本発明においては、上記
筬羽を１乃至数本を同間隔に取り去ることにより、筬羽
間において、取り去った筬羽の厚味に相当する長さ分筬
羽間隙を広くすることが出来る。In the past, one ground warp yarn and one pile warp yarn were inserted into the reed space (one pitch). In the present invention, by removing one or several dents at the same interval, it is possible to widen the dents gap between the dents by a length corresponding to the thickness of the dents removed.

【０００６】そこに地経糸とパイル経糸とを各取り去っ
た筬羽の数と同本数ずつ挿入することによって上記の経
糸は、従来の筬羽間隙より取り去った筬羽の厚味に相当
する空間を余分に専有することが出来、経糸同志の糸の
摩擦及び経糸と筬羽間の摩擦が減少し、経糸表面がこす
れ毛羽が発生することを原因とする毛玉の生長がなくな
り、糸切れの原因の一つをなくすことが出来る。By inserting the same number of ground warp yarns and pile warp yarns as the number of the removed reed feathers, the warp yarns have a space corresponding to the thickness of the reed feathers removed from the conventional reed feather gap. It is possible to occupy extra, and the friction between the warp threads and the friction between the warp threads and the reed wing is reduced, and the growth of pills due to the surface of the warp rubbing and the generation of fluff disappears, causing the thread breakage. You can eliminate one of the.

【０００７】また、糊剤の使用を減少し或いはなくすこ
とが出来るので作られたパイル地は手触りを柔軟なもの
とすることが出来る。In addition, since the use of the sizing agent can be reduced or eliminated, the pile fabric made can be soft to the touch.

【０００８】[0008]

【実施例】本発明方法の実施の一例を次に説明する。EXAMPLE An example of carrying out the method of the present invention will be described below.

【０００９】本発明タオルの製織方法は、図１のＢに示
す筬１の筬羽２の間に地経糸３とパイル経糸４とを通
し、織前の適宜位置で停止する筬打と織前まで織込む筬
打とを所定回数の組合せで行う点では従来のパイル織製
織方法と同一であるが、使用する筬１の筬羽２間に経糸
３，４を通す手段に特徴を有している。In the method of weaving a towel of the present invention, the ground warp 3 and the pile warp 4 are passed between the reeds 2 of the reed 1 shown in FIG. 1B, and the beating and the front are stopped at appropriate positions before the weaving. It is the same as the conventional pile weaving method in that it is combined with the reeds for a predetermined number of times, but it is characterized by the means for passing the warp threads 3, 4 between the reeds 2 of the reed 1 to be used. .

【００１０】図１のＡに示す従来の筬１１は、筬羽１２
間にパイル経糸１３，地経糸１４の各１本当を挿入し製
織を行なっているが、本発明製織方法にあっては、Ａに
示す筬１１の筬羽１２を１枚おきに取り去り、Ｂのよう
に、従来の２ピッチを１ピッチとし筬羽間間隙を広くし
た筬１を使用して製織を行なう。筬羽２を１枚取り去っ
た場合筬羽２，２の間間隙は、Ｌ＋Ｌ＋ｌとなる。この
該間隙内にパイル経糸４，４、２本と地経糸３，３、２
本とを挿入するこれにより、織物幅は増大せず一定の状
態のまま所定本数の縦前と同本数の経糸３，４を筬１に
引き込むことが出来る。The conventional reed 11 shown in FIG. 1A has a reed wing 12.
Weaving is carried out by inserting one pile warp yarn 13 and one ground warp yarn 14 in between, and in the weaving method of the present invention, every one reed blade 12 of the reed 11 shown in A is removed, and As described above, weaving is performed using the reed 1 in which the conventional 2 pitches are set to 1 pitch and the gap between the reed blades is widened. When one reed blade 2 is removed, the gap between the reed blades 2 and 2 is L + L + 1. In this gap, pile warp yarns 4, 4, 2 and ground warp yarns 3, 3, 2
By inserting the book, it is possible to pull in a predetermined number of warp yarns 3, 4 of the same number as the warp yarns 3 and 4 to the reed 1 in a constant state without increasing the width of the fabric.

【００１０】上記該間隔は、従来のパイル経糸１４及び
地経糸１３の２本ずつに相当する筬羽間隔Ｌ＋Ｌよりも
筬羽１２自体の厚味相当分ｌだけ広くなっており、その
分糸の周囲の空間に余裕を生ずる。この余裕により同一
の筬羽間隙に通された経糸同志の摩擦が減少し、経糸表
面の毛羽の発生，毛玉への生長，毛玉の発現による糸切
断等の障害を見ることがなくなった。The interval is wider than the reed blade interval L + L corresponding to two conventional pile warp yarns 14 and two ground warp yarns 13 by a thickness l corresponding to the thickness of the reed blades 12 themselves, which is A margin is created in the surrounding space. Due to this margin, the friction between the warp threads passed through the same reed gap was reduced, and the occurrence of fluff on the surface of the warp, growth on the fluff, and yarn breakage due to the appearance of the fluff disappeared.

【００１１】上記実施例では、従来のＡに示す筬羽１２
を１羽とり除いて筬羽を取り除く前の２ピッチに相当す
る筬羽間隔に４本の経糸を通しているが、もっと込んだ
組織の製織の場合には筬羽を２羽取り去ってその間に３
組の経糸を入れても良い。In the above embodiment, the reed blade 12 shown in the conventional A is used.
One warp is removed and four warps are inserted at a reed pitch corresponding to two pitches before the reed is removed. In the case of weaving with a more detailed weave, two reeds are removed and three
You may put a set of warp threads.

【００１２】[0012]

【発明の効果】本発明は、パイル経糸と地経糸とを筬羽
間に１本宛挿入する筬羽間隔を有する筬の、筬羽の１乃
至数本を同間隔に取り去り、筬羽ピッチを整数倍とし、
その間にパイル経と地経を各上記倍数と同一本挿入して
製織するために、筬羽間に通されたパイル経糸と地経糸
とは従来の筬羽間に通された場合に比較して、取り除か
れた筬羽の厚味に相当する長さだけ余裕を生じ筬通しさ
れた複数本の糸の周囲に空間が多くなり、経糸同志が接
触し合ってもその間の接圧が低下し糸同志の摩擦による
毛羽，毛玉の発生が低下する。それに基ずいて糸切断等
のトラブルの発生を少なくすることが可能となる。Industrial Applicability According to the present invention, one or several reed blades are removed at the same interval in a reed having a reed blade interval for inserting one pile warp yarn and one ground warp between the reed blades, and the reed blade pitch is set. An integer multiple,
In the meantime, in order to weave the pile warp and the ground warp in the same number as the above-mentioned multiples, weaving the pile warp and the ground warp between the reeds is more than that in the case of being passed between the conventional reeds. , A space corresponding to the thickness of the removed reed wing is created, and there is more space around the multiple reed threads, and even if the warp threads come into contact with each other, the contact pressure between them decreases and the thread decreases. Occurrence of fluff and pills due to friction between comrades is reduced. Based on this, it becomes possible to reduce troubles such as yarn cutting.

【００１３】また毛玉発生を防止するため糸表面に塗布
していた糊剤の使用料を少なくし或いは使用しないた
め、タオルを堅くすることがなく、使用感を悪くするこ
とがない。Further, since the amount of the sizing agent applied to the surface of the yarn is reduced or is not used in order to prevent the generation of pills, the towel is not hardened and the feeling of use is not deteriorated.

【図面の簡単な説明】[Brief description of drawings]

【図１】筬の概略正面図で、Ａは筬羽間に地経糸とパイ
ル経糸とを１本ずつ通した状態、Ｂはそれぞれ２本ずつ
通した状態を示す。Ｃは拡大図であるFIG. 1 is a schematic front view of a reed, where A is a state in which one ground warp and one pile warp are passed between reed blades, and B is a state in which two warps are passed each. C is an enlarged view

【符号の説明】[Explanation of symbols]

１，１１ 筬 ２，１２ 筬羽 ３，１３ パイル経糸 ４，１４ 地経糸 Ｌ 筬羽間隔 ｌ 筬の厚さ 1,11 Reed 2,12 Reed wing 3,13 Pile warp 4,14 Ground warp L Reed wing spacing l Reed thickness

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【手続補正書】[Procedure amendment]

【提出日】平成６年２月２３日[Submission date] February 23, 1994

【手続補正１】[Procedure Amendment 1]

【補正対象書類名】図面[Document name to be corrected] Drawing

【補正対象項目名】全図[Correction target item name] All drawings

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【図１】 [Figure 1]

Claims (1)

【特許請求の範囲】[Claims] 【請求項１】 パイル経糸と地経糸とを筬羽間に１本宛
挿入する筬羽間隔を有する筬の、筬羽の１乃至数本を同
間隔に取り去り、筬羽ピッチを筬羽取り去り前の整数倍
とし、その間にパイル経と地経を各上記倍数と同一本挿
入して製織することを特徴とするパイル織の製織方法。1. A reed having a reed spacing for inserting one pile warp and one ground warp between the reeds, by removing one or several reeds at the same interval, and removing the reed pitch before removing the reeds. A weaving method for pile weave, characterized in that the pile warp and the ground warp are inserted in the same number as the above-mentioned multiples, and the weaving is performed.