JPH0587922B2 - - Google Patents

Info

Publication number
JPH0587922B2
JPH0587922B2 JP62211860A JP21186087A JPH0587922B2 JP H0587922 B2 JPH0587922 B2 JP H0587922B2 JP 62211860 A JP62211860 A JP 62211860A JP 21186087 A JP21186087 A JP 21186087A JP H0587922 B2 JPH0587922 B2 JP H0587922B2
Authority
JP
Japan
Prior art keywords
conductive
rubber
sheet
double layer
electric double
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP62211860A
Other languages
Japanese (ja)
Other versions
JPS6454607A (en
Inventor
Tetsuo Suzuki
Keitaro Katsu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NEC Corp
Original Assignee
Nippon Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Electric Co Ltd filed Critical Nippon Electric Co Ltd
Priority to JP62211860A priority Critical patent/JPS6454607A/en
Publication of JPS6454607A publication Critical patent/JPS6454607A/en
Publication of JPH0587922B2 publication Critical patent/JPH0587922B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To make manufacture of a capacitor easy by constituting one surface of a conductive compound sheet with conductive thermoplastic elastomer and forming the other surface of the conductive compound sheet with conductive rebber to form the compound sheet as a conductive separator of electric double layer capacitor and thereby selecting a sheet with excellent conductivity, gaseous permeability, thermal resistance, strength etc. CONSTITUTION:A conductive thermo-plastic elastomer obtained by dispersing a conductive carbon in a thermal-plastic elastomer containing, as its main component, polystylene, polypropylene, polybutylene, polyethylene or a copolymer of these is formed on one surface of conductive compound sheet being suitable for a material of conductive separtor of an electric double layer capacitor. Further, a conductive rubber is formed on the other surface of the compound sheet and the conductive rubber is composed of a rubber obtained by dispersing conductive carbon or conductive metal powder in a rubber having butyl rubber, butadiene rubber polyisoprene or a copolymer of these and a dielectric.

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野〕 本発明は自己粘着性を有する導電性複合シート
に関し、特に電気二重層コンデンサの導電性セパ
レータ用材料に適した導電性複合シートに関す
る。 〔従来の技術〕 一般に、導電性を有する有機シートには(a)イオ
ン性基を有する高分子材料より成るもの、(b)絶縁
性の高分子材料にイオン性の化合物を添加したも
の、(c)絶縁性の高分子材料にカーボン、金属等の
電子導電性の物質を添加したもの、(d)高分子材料
自体に二重結合等を有するもの等がある。このう
ち(a),(b)は主にイオン導電性を示し、一般に導電
率はそれほど高くはない。(c),(d)は主に電子によ
る導電性を有し、導電性は高いがこのうち(d)は一
般に加工性に劣る。導電性に富み、かつ、工業的
にも安定なシートを製造するには(c)の導電性シー
トが最も一般的である。(c)の導電性シートは、一
般的にはカーボン又は銀、ニツケル等の金属粉を
ポリエチレン、ポリプロピレン等のプラスチツク
材料熱可塑性エラストマー又はゴム材料に分散さ
せたものが主である。 〔発明が解決しようとする問題点〕 上述した従来の導電性有機シートにはそれぞれ
構成成分により特徴を有しており、その用途によ
つて長所、短所を有している。たとえば、電気二
重層コンデンサの導電性セパレータとして使用す
る場合には、(1)導電性が高いこと、(2)気体透過性
が小さいこと、(3)耐酸性に富んでいること、(4)破
断強度が強いこと、(5)ある程度ののびがあるこ
と、(6)薄型化が可能であること、(7)仮留め等に必
要な自己粘着性を有していること、等の性質を有
していることが好ましい。前述の導電性有機シー
トのうち、熱可塑性エラストマーにカーボンを分
散させたものおよびゴム材料にカーボンを分散さ
せたものは上述の(1)〜(7)のほとんどの条件を満た
しているが、前者には自己粘着性がなく、後者は
200μm以下の厚みにすることが極めて困難である
という欠点がある。 上述した従来の導電性有機シートに対し、本発
明は異なつた性質を有する導電性有機シートを複
合することにより、それぞれの欠点を補い合い、
前述の(1)〜(7)の諸性質を全て兼ねそなえるという
相違点を有する。 〔問題点を解決するための手段〕 本発明の導電性複合シートは、一方の面がポリ
スチレン、ポリプロピレン、ポリブチレン、ポリ
エチレンあるいはこれらの共重合体を主成分とす
る熱可塑性エラストマーに導電性カーボンを分散
させた導電性熱可塑性セラストマーより成り、他
方の面がブチル系ゴム、ブタジエン系ゴム、ポリ
イソプレンあるいはこれらの共重合体、誘導体を
主成分とするゴム材料に導電性カーボンあるいは
導電性金属粉末を分散させた導電性ゴムより成る
という特徴を有している。 〔実施例1〕 次に、本発明の一実施例について詳述する。 スチレン、エチレンおよびブチレンの共重合体
よりなる熱可塑性エラストマー(SEBS)100部
に対し、導電性カーボンブラツク80部を混合し、
カレンダーにより厚さ50μmに圧延し、導電性熱
可塑性エラストマーシートを得た。 次に、ブチルゴム100部に液状ポリイソブチレ
ン5部、ステアリン酸2部、酸化亜鉛2部、導電
性カーボンブラツク100部、n−ヘキサン200部を
混合した。この混合物を前述の50μmを導電性熱
可塑性エラストマーシート上に塗布し、n−ヘキ
サンを乾燥除去して、導電性熱可塑性エラストマ
ーシート上に厚さ20μmの導電性ゴム膜を形成し、
厚さ70μmの導電性複合シートとした。このシー
トを125℃雰囲気中で3時間熱処理したのち諸物
性を測定した。この結果を第1表に示す。
[Industrial Field of Application] The present invention relates to a conductive composite sheet having self-adhesive properties, and particularly to a conductive composite sheet suitable as a material for a conductive separator of an electric double layer capacitor. [Prior Art] In general, conductive organic sheets include (a) those made of a polymer material having ionic groups, (b) those made of an insulating polymer material with an ionic compound added, ( c) Insulating polymer materials with electronically conductive substances such as carbon and metals added, and (d) Polymer materials themselves containing double bonds. Among these, (a) and (b) mainly exhibit ionic conductivity, and generally their conductivity is not so high. (c) and (d) have electrical conductivity mainly due to electrons, and have high electrical conductivity, but among these, (d) is generally inferior in processability. The conductive sheet (c) is the most common for producing a highly conductive and industrially stable sheet. The conductive sheet (c) is generally made by dispersing carbon or metal powder such as silver or nickel in a plastic material such as polyethylene or polypropylene, a thermoplastic elastomer, or a rubber material. [Problems to be Solved by the Invention] The above-mentioned conventional conductive organic sheets each have characteristics depending on their constituent components, and have advantages and disadvantages depending on their uses. For example, when used as a conductive separator for electric double layer capacitors, it must have (1) high conductivity, (2) low gas permeability, (3) high acid resistance, (4) It has properties such as strong breaking strength, (5) a certain degree of elasticity, (6) ability to be made thin, and (7) self-adhesiveness necessary for temporary fixing. It is preferable to have. Among the conductive organic sheets mentioned above, those in which carbon is dispersed in a thermoplastic elastomer and those in which carbon is dispersed in a rubber material satisfy most of the conditions (1) to (7) above, but the former is not self-adhesive, and the latter is
A drawback is that it is extremely difficult to reduce the thickness to 200 μm or less. In contrast to the conventional conductive organic sheets described above, the present invention combines conductive organic sheets with different properties to compensate for the drawbacks of each,
The difference is that it has all of the properties (1) to (7) above. [Means for Solving the Problems] The conductive composite sheet of the present invention has conductive carbon dispersed in a thermoplastic elastomer whose main component is polystyrene, polypropylene, polybutylene, polyethylene, or a copolymer thereof on one side. Conductive carbon or conductive metal powder is dispersed in a rubber material whose main component is butyl rubber, butadiene rubber, polyisoprene, or a copolymer or derivative thereof. It is characterized by being made of conductive rubber. [Example 1] Next, an example of the present invention will be described in detail. 80 parts of conductive carbon black is mixed with 100 parts of thermoplastic elastomer (SEBS) made of a copolymer of styrene, ethylene and butylene,
It was rolled to a thickness of 50 μm using a calendar to obtain a conductive thermoplastic elastomer sheet. Next, 5 parts of liquid polyisobutylene, 2 parts of stearic acid, 2 parts of zinc oxide, 100 parts of conductive carbon black, and 200 parts of n-hexane were mixed with 100 parts of butyl rubber. This mixture was applied to a thickness of 50 μm as described above on a conductive thermoplastic elastomer sheet, and n-hexane was removed by drying to form a conductive rubber film with a thickness of 20 μm on the conductive thermoplastic elastomer sheet.
It was made into a conductive composite sheet with a thickness of 70 μm. After this sheet was heat treated in an atmosphere of 125°C for 3 hours, various physical properties were measured. The results are shown in Table 1.

〔実施例2〕[Example 2]

次に、本発明の導電性複合シートを電気二重層
コンデンサに適用した実施例を第1図及び第2図
を参照して詳述する。第1図aに示すように厚さ
0.5mmの未加硫の非導電性ブチルゴムシート3を
同心円状に内径6mm外形11mmに打抜きリング状シ
ートとする。次に、実施例1で述べた厚さ70μm
の本発明の導電性複合シート1を直径11mmに打抜
き、粘着性を有する導電性ゴム面が外側に来るよ
うにして前述のリング状シートに同心円状に配置
し、圧着して凹部を形成する。この凹部に30重量
%硫酸と、比表面積1100m2/g(BET法)、粒径
325メツシユ以下の治性炭とを混合して得られる
ペースト電極2を充填してペースト充填シート5
aを得る。次にこのペースト充填シート5aの一
対を第1図bに示す如くペースト電極2面が相対
する方向で、ポリプロピレン製の厚さ25μm、直
径8mmの多孔性セパレータ4を介して同心円状に
配置合体した後、4Kg/cm2の圧力を上下方向より
加え、この圧力を保持した状態で125±5℃の温度
雰囲気で3時間放置し、未加硫の非導電性ブチル
ゴムシート3.3間及び未加硫の非導電性ブチルゴ
ムシート3と導電性複合シート1の間を密着させ
て本発明例の基本セル5bを得た。次に第2図の
ように、本発明例の基本セル5bを本発明の導電
性複合シート1の粘着性を利用して8枚直列に積
層、固定して積層体6とした後、金属製外装ケー
スに収納し、積層体6に20Kg/cm2の機械的圧力を
加え、この状態を保持したまま外装ケースの上端
をかしめ封口して動作電圧5Vの電気二重層コン
デンサを得た。 これに対し、従来例として、導電性複合シート
のかわりに導電性ゴム材料との複合シートをつく
る前の粘着性を有しない熱可塑性エラストマーを
使用し、これ以外は上述の実施例と同様にして基
本セルを作製した。この素子を8枚直列に整合、
積層し、側面を粘着テープで固定したのち、この
積層体を金属製外装ケースに収納し、積層体に20
Kg/cm2の機械的圧力を加え、この状態を保持した
まま外装ケースの上端をかしめ封口して従来の動
作電圧5Vの電気二重層コンデンサを得た。 第2表に本発明による電気二重層コンデンサお
よび従来例の電気二重層コンデンサのそれぞれ50
個の初期特性の平均値および、それぞれのコンデ
ンサ1000個を作製するのに要する時間を示す。
Next, an example in which the conductive composite sheet of the present invention is applied to an electric double layer capacitor will be described in detail with reference to FIGS. 1 and 2. Thickness as shown in Figure 1a
A 0.5 mm unvulcanized non-conductive butyl rubber sheet 3 is punched concentrically into a ring-shaped sheet with an inner diameter of 6 mm and an outer diameter of 11 mm. Next, the thickness of 70 μm as described in Example 1
The conductive composite sheet 1 of the present invention is punched out to a diameter of 11 mm, placed concentrically on the ring-shaped sheet described above with the adhesive conductive rubber surface facing outward, and pressed to form a recess. Add 30 wt% sulfuric acid to this concave part, specific surface area 1100 m 2 /g (BET method), particle size
A paste-filled sheet 5 is filled with a paste electrode 2 obtained by mixing curable carbon of 325 mesh or less.
get a. Next, as shown in FIG. 1b, a pair of paste-filled sheets 5a were arranged and combined in concentric circles with the two paste electrodes facing each other through a porous separator 4 made of polypropylene with a thickness of 25 μm and a diameter of 8 mm. After that, a pressure of 4 kg/cm 2 was applied from above and below, and while this pressure was maintained, it was left in an atmosphere at a temperature of 125 ± 5 °C for 3 hours, and the unvulcanized non-conductive butyl rubber sheet 3.3 and the unvulcanized The non-conductive butyl rubber sheet 3 and the conductive composite sheet 1 were brought into close contact to obtain the basic cell 5b of the present invention example. Next, as shown in FIG. 2, eight basic cells 5b of the present invention example are laminated and fixed in series using the adhesive properties of the conductive composite sheet 1 of the present invention to form a laminate 6, and then a metal The laminated body 6 was housed in an outer case, a mechanical pressure of 20 kg/cm 2 was applied to the laminate 6, and while this state was maintained, the upper end of the outer case was caulked and sealed to obtain an electric double layer capacitor with an operating voltage of 5 V. On the other hand, as a conventional example, a non-adhesive thermoplastic elastomer before making a composite sheet with a conductive rubber material was used instead of the conductive composite sheet, and the other things were the same as in the above-mentioned example. A basic cell was created. Eight of these elements are aligned in series,
After laminating the layers and fixing the sides with adhesive tape, the laminate is stored in a metal exterior case, and the laminate is
A mechanical pressure of Kg/cm 2 was applied, and while maintaining this state, the upper end of the outer case was caulked and sealed to obtain a conventional electric double layer capacitor with an operating voltage of 5V. Table 2 shows the electric double layer capacitor according to the present invention and the electric double layer capacitor of the conventional example.
The average value of the initial characteristics of each capacitor and the time required to manufacture 1000 capacitors of each capacitor are shown.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、本発明の導電性複合シー
トは導電性、気体透過性、耐酸性、強度、伸び、
加工性、自己粘着性を従来の単一シートより広い
巾でコントロールできる。特に、本発明の導電性
複合シートを電気二重層コンデンサの導電性セパ
レータとして使用する場合には、導電性、気体透
過性、耐熱性、強度、伸びにすぐれたシートを選
択できるのに加え、従来は得られなかつた接触抵
抗が低く自己粘着性を有し、しかも100μm以下と
いう薄いシートを得ることができ、電気二重層コ
ンデンサの等価直列抵抗の低減、小型化に加え、
製造工程の短縮も可能となり、工業的価値が大き
い。
As explained above, the conductive composite sheet of the present invention has good conductivity, gas permeability, acid resistance, strength, elongation,
Processability and self-adhesiveness can be controlled over a wider width than conventional single sheets. In particular, when using the conductive composite sheet of the present invention as a conductive separator for electric double layer capacitors, it is possible to select a sheet with excellent conductivity, gas permeability, heat resistance, strength, and elongation. It is possible to obtain a thin sheet with low contact resistance and self-adhesive properties, which could not be obtained with the conventional method, and also with a thickness of less than 100 μm.In addition to reducing the equivalent series resistance and miniaturization of electric double layer capacitors,
It also makes it possible to shorten the manufacturing process, which has great industrial value.

【図面の簡単な説明】[Brief explanation of drawings]

第1図a及び第1図bは本発明による電気二重
層コンデンサ素子の断面図、第2図は本発明によ
る電気二重層コンデンサ素子の積層体6の外観図
である。 1……導電性複合シート、2……ペースト電
極、3……非導電性ブチルゴムシート、4……多
孔性セパレータ、5a……ペースト充填シート、
5b……基本セル、6……積層体。
1a and 1b are cross-sectional views of an electric double layer capacitor element according to the present invention, and FIG. 2 is an external view of a laminate 6 of the electric double layer capacitor element according to the present invention. DESCRIPTION OF SYMBOLS 1... Conductive composite sheet, 2... Paste electrode, 3... Non-conductive butyl rubber sheet, 4... Porous separator, 5a... Paste filled sheet,
5b...Basic cell, 6...Laminated body.

Claims (1)

【特許請求の範囲】 1 一方の面が導電性熱可塑性エラストマーより
成り、他方の面が導電性ゴムより成ることを特徴
とする電気二重層コンデンサの導電性セパレータ
用導電性複合シート。 2 前記導電性熱可塑性エラストマーがポリスチ
レン、ポリプロピレン、ポリブチレン、ポリエチ
レンあるいはこれらの共重合体を主成分とする熱
可塑性エラストマーに導電性カーボンを分散され
たものであり、かつ、前記導電性ゴムがブチル系
ゴム、ブタジエン系ゴム、ポリイソプレンあるい
はこれらの共重合体、誘導体を主成分とするゴム
材料に導電性カーボンあるいは導電性金属粉末を
分散させたことを特徴とする特許請求の範囲第1
項記載の電気二重層コンデンサの導電性セパレー
タ用導電性複合シート。
[Claims] 1. A conductive composite sheet for a conductive separator of an electric double layer capacitor, characterized in that one surface is made of a conductive thermoplastic elastomer and the other surface is made of a conductive rubber. 2. The conductive thermoplastic elastomer is a thermoplastic elastomer mainly composed of polystyrene, polypropylene, polybutylene, polyethylene, or a copolymer thereof, in which conductive carbon is dispersed, and the conductive rubber is a butyl-based thermoplastic elastomer. Claim 1, characterized in that conductive carbon or conductive metal powder is dispersed in a rubber material whose main component is rubber, butadiene rubber, polyisoprene, or a copolymer or derivative thereof.
A conductive composite sheet for a conductive separator of an electric double layer capacitor as described in 2.
JP62211860A 1987-08-25 1987-08-25 Electric conductive compound sheet Granted JPS6454607A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62211860A JPS6454607A (en) 1987-08-25 1987-08-25 Electric conductive compound sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62211860A JPS6454607A (en) 1987-08-25 1987-08-25 Electric conductive compound sheet

Publications (2)

Publication Number Publication Date
JPS6454607A JPS6454607A (en) 1989-03-02
JPH0587922B2 true JPH0587922B2 (en) 1993-12-20

Family

ID=16612801

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62211860A Granted JPS6454607A (en) 1987-08-25 1987-08-25 Electric conductive compound sheet

Country Status (1)

Country Link
JP (1) JPS6454607A (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0366111A (en) * 1989-08-04 1991-03-20 Nec Corp Electric double layer capacitor and manufacture thereof
JPH03234016A (en) * 1990-02-09 1991-10-18 Isuzu Motors Ltd Electric double layer capacitor
US5272485A (en) * 1992-02-04 1993-12-21 Trimble Navigation Limited Microstrip antenna with integral low-noise amplifier for use in global positioning system (GPS) receivers
WO1997025728A1 (en) * 1996-01-12 1997-07-17 Nippon Zeon Co., Ltd. Collector for electrical double-layer capacitor
EP1248310A4 (en) 1999-10-21 2006-11-22 Matsushita Electric Ind Co Ltd Polymer electrolyte fuel cell
JP2002280264A (en) * 2001-03-19 2002-09-27 Nec Tokin Corp Electric double-layer capacitor and production method therefor
KR100458867B1 (en) * 2001-11-06 2004-12-03 주식회사 화승알앤에이 Elastic insulating sheet for electric double layer capacitor and the manufacturing method of the same

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61206116A (en) * 1985-03-08 1986-09-12 サンアロ−株式会社 Conductive sheet

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61206116A (en) * 1985-03-08 1986-09-12 サンアロ−株式会社 Conductive sheet

Also Published As

Publication number Publication date
JPS6454607A (en) 1989-03-02

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