JPH05212708A - Manufacture of resin mold for pressure casting - Google Patents
Manufacture of resin mold for pressure castingInfo
- Publication number
- JPH05212708A JPH05212708A JP4612492A JP4612492A JPH05212708A JP H05212708 A JPH05212708 A JP H05212708A JP 4612492 A JP4612492 A JP 4612492A JP 4612492 A JP4612492 A JP 4612492A JP H05212708 A JPH05212708 A JP H05212708A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- resin mold
- spherical bodies
- filler
- density
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Producing Shaped Articles From Materials (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】この発明は、泥漿を内部に圧力鋳
込して内部で陶器素地を造形し得る圧力鋳込用樹脂型の
製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a resin mold for pressure casting, in which a slurry can be pressure-cast inside to mold a ceramic base therein.
【０００２】[0002]
【従来の技術及びその課題】従来、例えば衛生陶器素地
を製造する時には圧力鋳込用の樹脂型を使用し、この樹
脂型内に泥漿を圧力をかけて鋳込んで内部で着肉させ、
後に脱型して衛生陶器素地を造形しており、樹脂型は脱
型時等に水及びエアーを均一に噴出させるために内部に
良好な連通状の気孔を有する必要があり、このような樹
脂型は従来においては、ケース型内に樹脂を流し込んで
所定の形状に形成しており、従来の流し込みによる樹脂
型の製造方法では、樹脂型内に形成される気孔の連通性
が悪く、内部密度や厚みも不均一となりやすいものであ
った。2. Description of the Related Art Conventionally, for example, when a sanitary ware body is manufactured, a resin mold for pressure casting is used, and a sludge is pressed into the resin mold to be inlaid inside,
After that, the sanitary ware body is molded by demolding, and the resin mold needs to have good communicating pores inside in order to uniformly eject water and air at the time of demolding. Conventionally, the mold is formed by casting resin into the case mold to form a predetermined shape.In the conventional method of manufacturing a resin mold by pouring, the porosity formed in the resin mold is poor and the internal density is low. Also, the thickness was likely to be non-uniform.
【０００３】[0003]
【課題を解決するための手段】本発明は上記従来の問題
点に鑑み案出したものであって、内部に良好な連通状の
多数の気孔を形成し、かつ密度及び厚みを均一化できる
樹脂型の製造方法を提供せんことを目的とし、その要旨
は、泥漿を圧力鋳込するための圧力鋳込用樹脂型の製造
方法であって、該樹脂型は、球体を混合した充填剤を、
押圧面積の小なる棒材等を用いて各層毎にスタンピング
し、多層状に積み上げて形成することである。SUMMARY OF THE INVENTION The present invention has been devised in view of the above-mentioned problems of the prior art, and is a resin capable of forming a large number of well-communicating pores inside and uniformizing the density and thickness. For the purpose of not providing a method for producing a mold, the gist thereof is a method for producing a resin mold for pressure casting for pressure casting sludge, wherein the resin mold is a filler mixed with spheres,
This is to form by stacking in multiple layers by stamping each layer using a rod material or the like having a small pressing area.
【０００４】[0004]
【作用】球体を混合した充填剤を各層毎に棒材でスタン
ピングすると、棒材の押圧面積は小であるために単位面
積当たりの押圧力は大となり、球体を良好な密度にスタ
ンピングすることができ、多層状に積み上げ、全体とし
ての密度を均一化させ、内部に形成される気孔の均一化
を図ることができ、プレス等の大型の加圧装置を必要と
せず、簡単な装置により連通状の気孔がほぼ均一化した
圧力鋳込用樹脂型を製造することができる。[Function] When the filler mixed with spheres is stamped with the bar material for each layer, the pressing area of the bar material is small, so the pressing force per unit area is large, and the spheres can be stamped to a good density. It can be stacked in multiple layers to make the overall density uniform and the pores formed inside can be uniform, and it does not require a large pressurizing device such as a press, and it can be connected by a simple device. It is possible to manufacture a resin mold for pressure casting in which the pores of the above are substantially uniform.
【０００５】[0005]
【実施例】以下、本発明の実施例を図面に基づいて説明
する。図１は樹脂型の製造工程の断面構成図であり、樹
脂型を製造するに際してはケース型１の上部に枠組みさ
れた枠体２を載置し、この枠体２内に層状に充填剤３を
積み上げて多層状の樹脂型を形成する。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a cross-sectional configuration diagram of a resin mold manufacturing process. When manufacturing a resin mold, a frame 2 that is a frame is placed on the upper part of a case mold 1, and a layered filler 3 is placed in the frame 2. Are stacked to form a multilayer resin mold.
【０００６】この製造時に、先ず第１層３ａとなる充填
剤３をケース型１の上面に充填し、直径が約２cm程度の
棒材４を用いて、この棒材４を上下動させて第１層３ａ
をスタンピングして固める。その後に上部に第２層３ｂ
を充填し、さらにこの第２層３ｂを棒材４にてスタンピ
ングする。さらにその後に第３層３ｃを上部に充填し
て、この第３層３ｃも棒材４によりスタンピングする。
このようにして各層毎に棒材４でスタンピングしつつ多
層状に積み上げて、第１層から第２，第３，第４，第
５，第６層と順次積み上げ、所定形状の樹脂型を製造す
る。At the time of this manufacturing, first, the filler 3 to be the first layer 3a is filled on the upper surface of the case mold 1, and a rod 4 having a diameter of about 2 cm is used to move the rod 4 up and down. 1 layer 3a
Stamp and harden. Then the second layer 3b on top
And then the second layer 3b is stamped with the rod 4. After that, the third layer 3c is filled in the upper portion, and the third layer 3c is also stamped by the rod 4.
In this way, each layer is stacked in layers while stamping with the bar material 4, and sequentially stacked from the first layer to the second, third, fourth, fifth and sixth layers to manufacture a resin mold of a predetermined shape. To do.
【０００７】前記充填剤３は、１００μｍ以下の球体５
０％に、水酸化アルミニウム又は珪砂粉等のフィラーを
混合させたものであり、各球体の外周にはエポキシ樹脂
等の接着層がコーティングされており、図２に拡大図で
示すようなものとなっており、球体５の外周にコーティ
ングされた接着層６により各球体５，５間が連結され
る。The filler 3 is a sphere 5 of 100 μm or less.
0% is mixed with a filler such as aluminum hydroxide or silica sand powder, and the outer periphery of each sphere is coated with an adhesive layer such as epoxy resin, as shown in an enlarged view in FIG. The spheres 5 and 5 are connected by the adhesive layer 6 coated on the outer periphery of the sphere 5.
【０００８】尚、各層毎に棒材４でスタンピングする際
に、棒材４の直径は２cmと細く、押圧面積が小さいため
に、球体５はスタンピングする際に横方向に逃げて移動
し、各層において球体５，５の密度にムラが生ずるが、
このような密度のムラは各層において分散するために、
造形される樹脂型全体としての密度はほぼ均一なものと
なる。When stamping each layer with the rod 4, the diameter of the rod 4 is as thin as 2 cm, and the pressing area is small, so that the sphere 5 escapes laterally when stamping, and each layer is moved. In, the density of spheres 5 and 5 is uneven,
Since such unevenness in density is dispersed in each layer,
The density of the entire resin mold to be molded becomes substantially uniform.
【０００９】即ち、図３に示すように、第１層３ａでは
黒塗り部分で示す個所に密度の大なる部分ができても、
上方の第２層３ｂではズレた場所に密度の大なる部分が
生じ、さらにその上方の第３層３ｃではさらにズレた個
所に密度の大なる部分ができるため、全体としての密度
はほぼ均一なものとなるのである。従って、内部に形成
される球体５，５間の気孔７，７もほぼ均一なものとな
り、しかも球体５，５，５を用いるために球体５，５間
に連通状に気孔７，７が形成される。尚、本例では５０
％の混合率で球体５，５を用いたが、球体の混合率は３
０％以上であれば良好に気孔を均一化させることができ
る。That is, as shown in FIG. 3, in the first layer 3a, even if a portion having a high density is formed at a portion indicated by a black-painted portion,
In the upper second layer 3b, a large density portion is generated in a displaced position, and in the upper third layer 3c, a large density portion is generated in a further displaced position, so that the overall density is substantially uniform. It becomes a thing. Therefore, the pores 7 and 7 formed inside the spheres 5 and 5 are substantially uniform, and since the spheres 5 and 5 are used, the pores 7 and 7 are formed in a communicating manner between the spheres 5 and 5. To be done. In this example, 50
Spheres 5 and 5 were used at a mixing ratio of%, but the mixing ratio of spheres was 3
If it is 0% or more, the pores can be satisfactorily made uniform.
【００１０】尚、前記棒材４によるスタンピングの圧力
は３０kg程度で良く、棒材４の直径は約２cm程度である
ために、棒材４の下端部では１０kg／cm2 以上の押圧力
となり、良好なスタンピングが可能である。尚、好まし
いスタンピング圧力は３０kg／cm2 が好ましい。The stamping pressure applied by the rod 4 may be about 30 kg, and the diameter of the rod 4 is about 2 cm. Therefore, the lower end of the rod 4 has a pressing force of 10 kg / cm 2 or more, Good stamping is possible. The preferable stamping pressure is 30 kg / cm 2 .
【００１１】このように本例では押圧面積の小さい棒材
４を用いてスタンピングするために装置が極めて簡単な
もので良く、大型のプレス装置等が不要であり、棒材４
により単位面積当たりのスタンピング圧力を大として、
極めて簡単な装置により内部の気孔が均一化した樹脂型
を製造することができる。As described above, in the present embodiment, since the stamping is performed by using the bar 4 having a small pressing area, the device may be extremely simple, and a large press device or the like is not necessary.
To increase the stamping pressure per unit area,
A resin mold having uniform inner pores can be manufactured with a very simple apparatus.
【００１２】[0012]
【発明の効果】本発明は、泥漿を圧力鋳込するための圧
力鋳込用樹脂型の製造方法であって、該樹脂型は、球体
を混合した充填剤を、押圧面積の小なる棒材等を用いて
各層毎にスタンピングし、多層状に積み上げて形成する
こととしたため、球体を混合した充填剤を各層毎に棒材
でスタンピングすると、棒材の押圧面積は小であるため
に単位面積当たりの押圧力は大となり、球体を良好な密
度にスタンピングすることができ、多層状に積み上げ、
全体としての密度を均一化させ、内部に形成される気孔
の均一化を図ることができ、プレス等の大型の加圧装置
を必要とせず、簡単な装置により連通状の気孔がほぼ均
一化した圧力鋳込用樹脂型を製造することができる。Industrial Applicability The present invention is a method for producing a resin mold for pressure casting for pressure casting sludge, wherein the resin mold is a bar material having a small pressing area with a filler mixed with spheres. Since it was decided to stamp each layer by using, etc., and stack them in multiple layers to form them, stamping the filler mixed with spheres with rods for each layer causes the pressing area of the rods to be small The pressing force per hit is large, it is possible to stamp the spheres to a good density, stack them in multiple layers,
The density as a whole can be made uniform, and the pores formed inside can be made uniform, and a large-sized pressurizing device such as a press is not required, and the communicating pores can be made almost uniform by a simple device. A resin mold for pressure casting can be manufactured.
【図１】ケース型上で層状にスタンピングして樹脂型を
造形する造形時の断面構成図である。FIG. 1 is a cross-sectional configuration diagram at the time of molding in which a resin mold is molded by stamping layers on a case mold.
【図２】スタンピング用の棒材により球体が押圧される
状態を示す拡大構成図である。FIG. 2 is an enlarged configuration diagram showing a state where a sphere is pressed by a stamping rod.
【図３】各層における密度分布を示す密度分布図であ
る。FIG. 3 is a density distribution diagram showing a density distribution in each layer.
１ ケース型 ２ 枠体 ３ 充填剤 ３ａ 第１層 ３ｂ 第２層 ３ｃ 第３層 ３ｄ 第４層 ３ｅ 第５層 ３ｆ 第６層 ４ 棒材 ５ 球体 ６ 接着層 ７ 気孔 1 Case type 2 Frame 3 Filler 3a 1st layer 3b 2nd layer 3c 3rd layer 3d 4th layer 3e 5th layer 3f 6th layer 4 Bar 5 sphere 6 Adhesive layer 7 Pore
Claims (1)
脂型の製造方法であって、該樹脂型は、球体を混合した
充填剤を、押圧面積の小なる棒材等を用いて各層毎にス
タンピングし、多層状に積み上げて形成することを特徴
とする圧力鋳込用樹脂型の製造方法1. A method for manufacturing a pressure-molding resin mold for pressure-molding sludge, wherein the resin mold comprises a filler mixed with spheres, using a rod or the like having a small pressing area. A method for manufacturing a resin mold for pressure casting, characterized in that each layer is stamped and stacked to form a multilayer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4612492A JPH05212708A (en) | 1992-01-31 | 1992-01-31 | Manufacture of resin mold for pressure casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4612492A JPH05212708A (en) | 1992-01-31 | 1992-01-31 | Manufacture of resin mold for pressure casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05212708A true JPH05212708A (en) | 1993-08-24 |
Family
ID=12738239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4612492A Pending JPH05212708A (en) | 1992-01-31 | 1992-01-31 | Manufacture of resin mold for pressure casting |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH05212708A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS498006A (en) * | 1972-05-10 | 1974-01-24 |
-
1992
- 1992-01-31 JP JP4612492A patent/JPH05212708A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS498006A (en) * | 1972-05-10 | 1974-01-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4248820A (en) | Method for molding apertures in molded wood products | |
| JPH0215365B2 (en) | ||
| TW561809B (en) | Manufacturing method for multilayer ceramic device | |
| JP2010010426A (en) | Inductor and method of manufacturing the same | |
| CN113976882B (en) | Preparation method of heat-conducting composite material | |
| US6228318B1 (en) | Manufacturing method of ceramics component having microstructure | |
| JPH05212708A (en) | Manufacture of resin mold for pressure casting | |
| JPH05212710A (en) | Manufacture of resin mold for pressure casting | |
| US3235440A (en) | Mat and method for finishing a rough base | |
| JP3574191B2 (en) | Method for producing molded body for multilayer sintered parts | |
| JPH08232200A (en) | Production of plural layer-type combined material and apparatus therefor | |
| JPH0445205A (en) | Manufacture of powder molded body | |
| JPH05212709A (en) | Manufacture of resin mold for pressure casting | |
| JP2829164B2 (en) | Manufacturing method of hollow body | |
| CN117697925A (en) | Ceramic powder forming machine and method for preparing columnar framework structure | |
| JPH106093A (en) | Method for compacting powder into ball by rubber mold | |
| JPH046163A (en) | Production of carrier consisting of aluminium nitride | |
| JPWO2023054031A5 (en) | ||
| JPH07173508A (en) | Production of air and water-permeable sintered compact | |
| JPS5897268A (en) | Manufacture of electrode for battery | |
| JP3078356B2 (en) | Powder pressing method | |
| CN114633471A (en) | 3D printing method and 3D printing device | |
| JPH034007B2 (en) | ||
| JPS6434542A (en) | Production of core for pressure casting | |
| JPH04371803A (en) | Molding tool for cold hydrostatic press and manufacture of molded product for which that tool is used |