JPH0473231A - Multiple-structured textured yarn and production thereof - Google Patents
Multiple-structured textured yarn and production thereofInfo
- Publication number
- JPH0473231A JPH0473231A JP18457790A JP18457790A JPH0473231A JP H0473231 A JPH0473231 A JP H0473231A JP 18457790 A JP18457790 A JP 18457790A JP 18457790 A JP18457790 A JP 18457790A JP H0473231 A JPH0473231 A JP H0473231A
- Authority
- JP
- Japan
- Prior art keywords
- yarn
- yarns
- sheath
- core
- birefringence
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 22
- 229920000728 polyester Polymers 0.000 claims abstract description 21
- 230000008569 process Effects 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000012530 fluid Substances 0.000 claims abstract description 14
- 238000002844 melting Methods 0.000 claims abstract description 8
- 230000008018 melting Effects 0.000 claims abstract description 8
- 239000002131 composite material Substances 0.000 claims description 30
- 238000009835 boiling Methods 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 22
- 238000009941 weaving Methods 0.000 description 16
- 238000004043 dyeing Methods 0.000 description 6
- 238000009940 knitting Methods 0.000 description 6
- 230000007547 defect Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- -1 polyethylene terephthalate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 241001589086 Bellapiscis medius Species 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、織編物に紡績糸、特に羊毛紡績糸使いの外観
とふくらみ、ヌメリ感、張り、腰等の風合を付与するこ
とのできる複合構造加工糸とその製造方法に関するもの
である。[Detailed Description of the Invention] (Field of Industrial Application) The present invention is capable of imparting to woven or knitted fabrics the appearance and texture of spun yarn, especially wool, such as bulge, sliminess, tension, waist, etc. The present invention relates to a composite structured yarn and its manufacturing method.
（従来の技術）
従来、熱可塑性合成繊維フィラメント糸を仮撚加工して
得られる仮撚捲縮加工糸は、加工糸自体の状態、すなわ
ち無緊張に近い微少張力下においては著しく嵩高性に富
むが、これを織編物にした場合は、その嵩高性の大半が
消失してしまう欠点がある。(Prior art) Conventionally, false-twisted crimped yarn obtained by false-twisting thermoplastic synthetic fiber filament yarn is extremely bulky in the condition of the yarn itself, that is, under minute tension close to zero tension. However, when this is made into a woven or knitted fabric, most of its bulkiness is lost.
また、伸度の異なる２本のマルチフィラメント糸を供給
系として、これらを引揃えて仮撚加工を施し、高伸度マ
ルチフィラメント糸を外層に、低伸度マルチフィラメン
ト糸を内層に位置せしめた２層構造の捲縮加工糸も知ら
れている。この捲縮加工糸は、製編織時に張力を受けて
も、芯糸に張力の大半が掛かり、鞘糸には張力がほとん
ど掛からないので、嵩高性を維持したまま布帛を形成す
ることが可能であり、ふくらみ感を得るには有効な加工
糸であった。しかしながら、これらの糸条から得られる
布帛は、染色工程等で熱処理を施すと、糸長が大きい糸
条が小さい糸条よりもより多く収縮し、糸長差が低減し
てふくらみ感やヌメリ感が得られず、改良が望まれてい
た。また、これらの糸条は、２本の糸条間に存在する糸
長差のだ杓、工程通過中にしごかれて毛玉や毛羽となり
。In addition, two multifilament yarns with different elongations were used as a supply system, and they were aligned and subjected to false twisting, so that the high elongation multifilament yarn was placed in the outer layer and the low elongation multifilament yarn was placed in the inner layer. Two-layer crimped yarns are also known. Even if this crimped yarn is subjected to tension during weaving and knitting, most of the tension is applied to the core yarn and almost no tension is applied to the sheath yarn, so it is possible to form a fabric while maintaining bulk. It was an effective processed yarn for creating a fuller feel. However, when fabrics obtained from these yarns are heat-treated during the dyeing process, yarns with longer yarn lengths shrink more than yarns with shorter yarn lengths, reducing the difference in yarn length and causing a puffy or slimy feel. were not obtained, and improvements were desired. In addition, these yarns are squeezed out during the process due to the difference in length between the two yarns, and become pilled or fuzzed.
製織効率の低下あるいは製織不能をきたし、さらに製品
上の欠点となるため、これらの問題解決が望まれていた
。A solution to these problems has been desired since it results in a reduction in weaving efficiency or inability to weave, and also causes defects in the product.
さらに９本発明者らも、上記の問題を解決するために、
特開平２−９９６２６号公報等において、低捲縮性の糸
条と通常の捲縮性を有する糸条が並列状になった部分と
芯鞘構造になった部分とが混在した開繊部と、交絡部と
を有する複合構造糸を提案した。しかしながら、この加
工系は、芯糸と鞘糸との間に熱水収縮率の差が殆どない
ので、布帛にした後、染色工程等で熱処理を施しても、
嵩高性を増大させることができなかった。Furthermore, in order to solve the above problem, the present inventors also
In Japanese Unexamined Patent Publication No. 2-99626, etc., a spread portion in which a portion where yarns with low crimpability and yarns with normal crimpability are arranged in parallel and a portion with a core-sheath structure are mixed; proposed a composite structure yarn with interlaced parts. However, in this processing system, there is almost no difference in hot water shrinkage between the core yarn and the sheath yarn, so even if heat treatment is applied in the dyeing process etc. after making the fabric,
It was not possible to increase bulkiness.
（発明が解決しようとする課題）
本発明は、上記のような従来の複合構造加工糸の欠点を
解消し、布帛にすると、張り、腰、ふくらみ感に優れ、
準備工程での通過性、製織性がよ＜、シかも梳毛調のヌ
メリ感を兼ね備えた複合構造加工糸とその製造方法を提
供することを技術的な課題とするものである。(Problems to be Solved by the Invention) The present invention solves the above-mentioned drawbacks of the conventional composite structure processed yarn, and when made into a fabric, it has excellent tension, waist, and fullness.
The present invention aims to provide a processed yarn with a composite structure that has good passability and weavability in the preparation process, and has a worsted-like slimy feel, and a method for producing the same.
（課題を解決するた約の手段）
本発明は、上記の課題を解決するために１次の構成を有
するものである。(Means for Solving the Problems) The present invention has the following configuration in order to solve the above problems.
（１）２種のポリエステルマルチフィラメント仮撚加工
系からなり、鞘糸と芯糸とが混繊交絡された複合系であ
って、鞘糸と芯糸との間に１〜１０％の糸長差が存在し
、芯糸は鞘糸よりも熱水収縮率が１．５％以上高く、か
つ、芯糸のヤング率が鞘糸よりも高いことを特徴とする
複合構造加工系。(1) It is a composite system consisting of two types of polyester multifilament false twisted processing systems, in which sheath yarns and core yarns are mixed and entangled, and the yarn length between the sheath yarns and core yarns is 1 to 10%. A composite structure processing system characterized in that the core yarn has a hot water shrinkage rate 1.5% or more higher than the sheath yarn, and the Young's modulus of the core yarn is higher than the sheath yarn.
（２）複屈折率が２０ Ｘ １０−３〜８０ Ｘ １０
−３のポリエステル高配向未延伸糸を、ヒータ温度が融
点＋５０℃以上。(2) Birefringence is 20 x 10-3 to 80 x 10
-3 highly oriented undrawn polyester yarn, the heater temperature is above the melting point +50°C.
処理時間０．２秒以下１延伸倍率１．３倍以下でヒータ
に非接触状態で延伸熱処理し１次いで前記糸条を複屈折
率２０Ｘ１０−３〜８０ Ｘ １０−’のポリエステル
高配向未延伸糸と引揃えて、延伸倍率１．２〜１．６倍
。Processing time: 0.2 seconds or less; 1. Stretching heat treatment in a non-contact state with a heater at a draw ratio of 1.3 times or less. 1. The yarn is then made into a highly oriented undrawn polyester yarn with a birefringence of 20 x 10-3 to 80 x 10-'. The stretching ratio is 1.2 to 1.6 times.
加熱張力（Ｔ１）と解撚張力（Ｔ２）の比Ｔ２／Ｔ、で
あるに値が０．５〜１．０で延伸同時摩擦仮撚加工を施
した後、流体交絡処理を施すことを特徴とする複合構造
加工糸の製造方法。It is characterized by performing a simultaneous stretching friction false twisting process at a ratio of heating tension (T1) to untwisting tension (T2), T2/T, of 0.5 to 1.0, and then performing a fluid entanglement process. A method for producing a processed yarn with a composite structure.
以下１本発明の詳細な説明する。Hereinafter, one aspect of the present invention will be explained in detail.
まず９本発明の複合構造加工糸は、第１図で示したよう
に、ポリエステルマルチフィラメント仮撚加工糸（芯糸
Ａ）と、芯糸Ａとは物性の異なる他のポリエステルマル
チフィラメント仮撚加工系（鞘糸Ｂ）で形成されており
、糸条の長手方向に鞘糸Ｂが芯糸Ａを被覆しつつ開繊し
た開繊部１と。First, as shown in FIG. 1, the composite structure textured yarn of the present invention consists of a polyester multifilament false-twisted yarn (core yarn A) and a polyester multifilament false-twisted yarn having different physical properties from core yarn A. The fiber-spreading part 1 is formed of a sheath yarn B (sheath yarn B), and the sheath yarn B is spread while covering the core yarn A in the longitudinal direction of the yarn.
芯糸Ａと鞘糸Ｂが交絡した交絡部２とを交互に有し、鞘
糸Ｂにループ毛羽が形成されている。芯糸と鞘糸との糸
長差は１〜１０％の範囲にすることが必要であり、糸長
差が１０％以下であると、準備工程及び製編織時に張力
を受けても毛玉の発生がなく、製編織性がよい。一方、
糸長差が１０％を超えると、製編織時に張力を受けた際
に鞘糸がずれて毛玉が長手方向に発生するため、得られ
る布帛は欠点のあるものとなり、製編織効率も大幅に低
下する。また、糸長差が１％未満になると、もはや芯糸
と鞘糸からなる複合構造とは異なった引き揃え状となり
、布帛に梳毛調の風合を付与することができない。The core yarn A and the sheath yarn B have intertwined parts 2 alternately, and the sheath yarn B has loop fluff. The yarn length difference between the core yarn and the sheath yarn must be in the range of 1 to 10%. If the yarn length difference is 10% or less, no pilling will occur even under tension during the preparation process and weaving. There is no generation, and the weaving property is good. on the other hand,
If the yarn length difference exceeds 10%, the sheath yarns will shift when subjected to tension during weaving and pilling will occur in the longitudinal direction, resulting in fabrics with defects and the efficiency of weaving will be significantly reduced. descend. Furthermore, if the yarn length difference is less than 1%, the yarn will no longer be aligned in a composite structure consisting of core yarns and sheath yarns, and it will not be possible to impart a worsted texture to the fabric.
次に、芯糸は鞘糸より熱水収縮率を１．５％以上高くす
る必要がある。熱水収縮率の差を１．５％以上にするこ
とにより、布帛を染色工程等で熱処理すると、糸長差が
さらに助長されて布帛のふくらみが増し、さらに梳毛感
を強調させることができる。第２図は、第１図で示した
本発明の複合構造加工糸を熱水処理した後の状態を示す
ものであり。Next, the hot water shrinkage rate of the core yarn must be 1.5% or more higher than that of the sheath yarn. By setting the difference in hot water shrinkage to 1.5% or more, when the fabric is heat-treated in a dyeing process or the like, the yarn length difference is further promoted, the fullness of the fabric increases, and the worsted feel can be further emphasized. FIG. 2 shows the state of the composite structured yarn of the present invention shown in FIG. 1 after being subjected to hot water treatment.
芯糸Ａの熱水収縮率が高いため、熱水処理を施すことに
より、鞘糸Ｂとの糸長差がさらに拡大し。Since the hot water shrinkage rate of core yarn A is high, the difference in length between sheath yarn B and sheath yarn B is further expanded by hot water treatment.
糸条にふくらみが付与されることが分かる。芯糸と鞘糸
との熱水収縮率の差が１．５％未満の場合には、布帛に
した後、染色工程等で熱処理を施した後もふくらみが少
なく、梳毛調のヌメリ感を付与することができない。It can be seen that bulge is imparted to the yarn. If the difference in hot water shrinkage rate between the core yarn and sheath yarn is less than 1.5%, there will be little bulge even after heat treatment in the dyeing process after making it into a fabric, giving it a worsted-like sliminess. Can not do it.
さらに７本発明の複合構造加工糸では、芯糸のヤング率
を鞘糸のそれよりも高くする必要がある。Furthermore, in the composite structured yarn of the present invention, the Young's modulus of the core yarn must be higher than that of the sheath yarn.
芯糸のヤング率を鞘糸より高くすることにより。By making the Young's modulus of the core yarn higher than that of the sheath yarn.
柔らかな手触り感と反発性をもった張り、腰のある布帛
とすることができる。一方、芯糸のヤング率が鞘糸のそ
れより低くなると、張り、腰のない織編物になってしま
う。また、糸条の表面を形成する鞘糸のヤング率を低く
することにより、柔らかな手触り感が得られ、糸長差と
相まってよりふくらみを増し、ヌメリ感のある梳毛調の
織編物とすることができる。It can be made into a fabric that is soft to the touch, has resilience, and has firmness and waist. On the other hand, if the Young's modulus of the core yarn is lower than that of the sheath yarn, the resulting woven or knitted fabric will lack tension and stiffness. In addition, by lowering the Young's modulus of the sheath yarn that forms the surface of the yarn, a soft feel can be obtained, and combined with the difference in yarn length, it becomes more fluffy, creating a worsted-like woven or knitted fabric with a slimy feel. I can do it.
本発明の複合構造加工糸は、前記したように。The composite structured yarn of the present invention is as described above.
芯糸と鞘糸とを構成する単糸が混繊交絡しているので、
製編織時の工程通過性も極めて優れている。Since the single yarns that make up the core yarn and sheath yarn are mixed and intertwined,
It also has excellent process passability during weaving and weaving.
すなわち１本発明の複合構造加工糸は、鞘糸と芯糸との
間に糸長差が存在しているが、糸長差が１〜１０％と少
ないた約、製編織する際にしごき等の張力が負荷されて
も、交絡部の存在により糸条間のずれが起こらず、この
ため１毛羽玉や単糸切れを発生させることなく織編物に
することが可能である。Namely, in the composite structured yarn of the present invention, there is a yarn length difference between the sheath yarn and the core yarn, but the yarn length difference is as small as 1 to 10%, and it is difficult to squeeze, squeeze, etc. during weaving, knitting, and weaving. Even when a tensile force of
なお１本発明における糸質は次のようにして測定するも
のである。Note that the fiber quality in the present invention is measured as follows.
まず、糸長差は、延伸同時摩擦仮撚加工後、流体交絡処
理を施す前の加工糸にＯ，Ｉｇ／ｃｌの荷重を掛けて長
さ５０ｃｍの試料を採取し、芯糸と鞘糸に分離した後、
０．１ｇ／ｃｌの荷重を掛けてそれぞれの長さを測定
し、鞘糸と芯糸の長さの差を芯糸の長さで除した値に１
００を掛けたものである。First, the difference in yarn length was determined by applying a load of O, Ig/cl to the processed yarn after drawing and simultaneous friction false twisting and before applying fluid entanglement treatment, and taking a 50 cm long sample. After separation,
Measure the length of each with a load of 0.1 g/cl, and divide the difference between the lengths of the sheath yarn and the core yarn by the length of the core yarn, then add 1.
It is multiplied by 00.
また、熱水収縮率とヤング率は、上記と同様にして芯糸
と鞘糸に分離した後、 ＪＩＳ−Ｌ−１０９０に準じて
測定するものである。Further, the hot water shrinkage rate and Young's modulus are measured in accordance with JIS-L-1090 after separating the core yarn and sheath yarn in the same manner as above.
次に１本発明の複合構造加工糸の製造方法について説明
する。Next, a method for manufacturing a composite structured yarn according to the present invention will be explained.
まず、複屈折率が２０Ｘ１０−３〜８０Ｘ１０−３のポ
リエステル高配向未延伸糸に、ヒータ温度が融点＋５０
℃以上、処理時間０．２秒以下、延伸倍率１．３倍以下
の条件で延伸熱処理を施す。First, a highly oriented undrawn polyester yarn with a birefringence of 20X10-3 to 80X10-3 was heated at a heater temperature of melting point +50.
Stretching heat treatment is performed at a temperature of 0.degree. C. or higher, a treatment time of 0.2 seconds or less, and a stretching ratio of 1.3 times or less.
高配向ポリエステル未延伸糸を緊張下、融点以上の温度
で瞬間的に熱延伸すると、糸条を構成する単フィラメン
トの外層部はほとんど延伸糸に近い複屈折率を示すよう
になるが、内層部の複屈折率は低く、複屈折率が２０Ｘ
１０−３〜８０Ｘ１０−’のポリエステル高配向未延伸
糸を上記の条件で熱延伸すれば、内外層間で少なくとも
複屈折率差が１５Ｘ１０−’以上存在したフィラメント
になる。このため内柔外硬的なフィラメントとなり、後
工程の延伸同時摩擦仮撚加工により強い捲縮が得られる
わりには高いヤング率を示しく一般に、捲縮を強くする
とヤング率は低下する傾向がある。）、張り、腰の向上
に寄与する芯糸となる。なお、単フィラメントの内層と
外層との複屈折率差、すなわち示差的複屈折率の測定は
、特開昭４８−３５１１２号公報に開示された測定法を
用いる。When highly oriented polyester undrawn yarn is instantaneously hot-stretched under tension at a temperature above its melting point, the outer layer of the single filament that makes up the yarn exhibits a birefringence almost close to that of the drawn yarn, but the inner layer has a low birefringence, with a birefringence of 20X
If a highly oriented undrawn polyester yarn of 10-3 to 80X10-' is hot-stretched under the above conditions, a filament with a birefringence difference of at least 15X10-' between the inner and outer layers will be obtained. As a result, the filament becomes soft on the inside and hard on the outside, and although strong crimp can be obtained through friction false twisting in the subsequent drawing process, it exhibits a high Young's modulus.In general, when crimp is strengthened, Young's modulus tends to decrease. . ), it becomes a core thread that contributes to improving tension and waist. The difference in birefringence between the inner layer and the outer layer of a single filament, that is, the differential birefringence, is measured using the measuring method disclosed in Japanese Patent Application Laid-Open No. 48-35112.
熱延伸時の温度が融点＋５０℃未満あるいは処理時間が
０．２秒を超えると、単フィラメントの複屈折率の内外
層間に差をつけることができず、このため本発明の目的
とする強い捲縮、高いヤング率。If the temperature during hot stretching is lower than the melting point +50°C or the processing time exceeds 0.2 seconds, it will not be possible to create a difference in birefringence between the inner and outer layers of the single filament, and therefore the strong winding that is the objective of the present invention will not be achieved. contraction, high Young's modulus.
高い熱水収縮率の芯糸とすることができない。また、ヒ
ータ温度が融点＋５０℃以上で、かつ、処理時間が０．
２秒を超えれば、糸条が熱劣化する。さらに、熱処理時
間が０．２秒以下であっても、ヒータ温度が融点＋５０
℃未満であれば、糸条に十分な熱処理効果を与えること
ができない。It cannot be used as a core yarn with a high hot water shrinkage rate. In addition, the heater temperature is above the melting point +50°C, and the processing time is 0.
If it exceeds 2 seconds, the yarn will deteriorate due to heat. Furthermore, even if the heat treatment time is 0.2 seconds or less, the heater temperature will exceed the melting point by 50%.
If the temperature is less than 0.degree. C., sufficient heat treatment effects cannot be imparted to the yarn.
また、延伸倍率が１．３０倍を超えると、鞘糸と芯糸と
の間の糸長差が１０％を超え、流体交絡処理を施しても
製編織時のしごきで毛羽玉を生じるので好ましくない。In addition, if the stretching ratio exceeds 1.30 times, the yarn length difference between the sheath yarn and the core yarn will exceed 10%, and fluff balls will occur during ironing during knitting and weaving even if fluid entanglement treatment is performed, so it is preferable. do not have.
延伸倍率の下限としては、糸条の物性にもよるが、１．
０倍程度が好ましい。The lower limit of the stretching ratio depends on the physical properties of the yarn, but 1.
About 0 times is preferable.
本発明では、上記で延伸熱処理をしだ糸条と。In the present invention, the above-mentioned drawing heat treatment is applied to the weeping yarn.
延伸熱処理を施していないポリエステル高配向未延伸系
とを引揃えて延伸同時摩擦仮撚加工を施すが、延伸熱処
理を施さない糸条は、複屈折率が２０Ｘ １０−３〜８
０Ｘ１０−３であることが好ましい。複屈折率が２０Ｘ
１０−３未満では経口変化が起こりやすく。Highly oriented unstretched polyester that has not been subjected to drawing heat treatment is aligned and friction false twisting is performed at the same time as drawing, but the yarn that is not subjected to drawing heat treatment has a birefringence of 20X 10-3 to 8.
Preferably it is 0x10-3. Birefringence is 20X
If it is less than 10-3, oral changes are likely to occur.
また、糸長差が１０％を超えてネップ状欠点を生じるの
で好ましくない。一方、複屈折率が８０Ｘ１０−３を超
えると、延伸同時摩擦仮撚加工時に毛羽が出やすいので
好ましくない。Further, if the yarn length difference exceeds 10%, this is not preferable since it causes a nip-like defect. On the other hand, if the birefringence exceeds 80×10 −3 , fluff is likely to appear during simultaneous stretching and friction false twisting, which is not preferable.
延伸同時摩擦仮撚加工時の条件としては、延伸倍率１．
２〜１．６倍、に値０．５〜１．０で行う必要がある。The conditions for simultaneous stretching and friction false twisting are a stretching ratio of 1.
It is necessary to do this at a value of 0.5 to 1.0, which is 2 to 1.6 times.
延伸倍率が１．６倍を超えると糸切れしやす＜、１．２
倍未満になると加工張力の変動が発生し。If the stretching ratio exceeds 1.6 times, thread breakage will occur easily <, 1.2
If it is less than double, fluctuations in processing tension will occur.
未解撚を誘発する。また、に値が１．０を超えると毛羽
が多発し、０．５未満になると未解撚が発生し。Induces untwisting. Further, if the value exceeds 1.0, fuzz will occur frequently, and if it is less than 0.5, untwisting will occur.
本発明の目的を達成できない。The purpose of the present invention cannot be achieved.
本発明においては、仮撚施撚装置として摩擦式仮撚施撚
装置を用いるので、高速度で熱延伸された糸条を、引続
き延伸同時仮撚加工することが可能であり、また、糸長
差を形成する仮撚においても毛玉を作らない点で優れて
いる。In the present invention, since a friction-type false-twisting device is used as the false-twisting device, it is possible to continue drawing and simultaneously false-twisting the yarn that has been hot-drawn at high speed, and also to increase the yarn length. It is excellent in that it does not form pilling even during false twisting, which forms a difference.
上記のようにして延伸同時摩擦仮撚加工を施すことによ
り、延伸熱処理を施した糸条が芯糸、他の糸条が鞘糸と
なり、１〜１０％の糸長差を有する複合糸条が得られる
。By performing the simultaneous drawing and friction false twisting process as described above, the drawn and heat-treated yarn becomes the core yarn, the other yarns become the sheath yarn, and a composite yarn with a yarn length difference of 1 to 10% is created. can get.
本発明では、延伸熱処理を施した糸条と、延伸熱処理を
施していないポリエステル高配向未延伸糸とを引揃えて
延伸同時摩擦仮撚加工を施した後。In the present invention, a yarn that has been subjected to a drawing heat treatment and a highly oriented undrawn polyester yarn that has not been subjected to a drawing heat treatment are aligned and subjected to simultaneous drawing and friction false twisting.
流体交絡処理を施して芯糸と鞘糸を構成する単フィラメ
ントを混繊、交絡させ、目的とするポリエステル複合構
造加工系を得る。A fluid entangling process is performed to mix and entangle the single filaments that make up the core yarn and sheath yarn, thereby obtaining the desired polyester composite structural processing system.
上記流体交絡処理の条件は、２本の糸条が交絡数２０〜
１２０個／ｍの範囲で交絡されるよう適宜選定すればよ
いが、流体として空気を用い、オーバーフィード率０〜
１０％、空気圧１〜７ ｋｇ／ｃｍ２の範囲で選定する
のが好ましい。The conditions for the above fluid entanglement treatment are that the number of entanglements between the two yarns is 20 or more.
It may be selected appropriately so that the entanglement is within the range of 120 particles/m, but if air is used as the fluid and the overfeed rate is 0 to 0.
10%, and the air pressure is preferably selected within the range of 1 to 7 kg/cm2.
次に９本発明のポリエステル複合構造加工糸の製造方法
の一実施態様を第３図により説明する。Next, one embodiment of the method for manufacturing a polyester composite textured yarn of the present invention will be described with reference to FIG.
第３図において、ポリエステル高配向未延伸糸３は、第
１フイードローラ４を経て第１フイードローラ４と第２
フイードローラ６との間で非接触のヒータ５によって延
伸熱処理が施される。In FIG. 3, the highly oriented undrawn polyester yarn 3 passes through the first feed roller 4 and the second feed roller 4.
Stretching heat treatment is performed between the feed roller 6 and the feed roller 6 by a non-contact heater 5 .
次いで、延伸熱処理が施された糸条３は、第２フイード
ローラ６で他のポリエステル高配向未延伸系３′と引揃
えられ、第２フイードローラ６と第１デリベリローラ９
との間で延伸されると同時に摩擦仮撚装置８により施撚
されつつ、接触式あるいは非接触式のヒータ７により熱
固定され、引続いて第１デリベリローラ９と第２デリベ
リローラ１１の間に設けられた流体交絡装置１０により
交絡処理が施された後、捲取ローラ１２によりパッケー
ジに捲取られる。Next, the yarn 3 subjected to the drawing heat treatment is aligned with another highly oriented undrawn polyester system 3' by the second feed roller 6, and then the second feed roller 6 and the first delivery roller 9
At the same time, the fibers are stretched by the friction false twisting device 8 and heat-set by a contact or non-contact heater 7, and then installed between the first delivery roller 9 and the second delivery roller 11. After being subjected to an entangling process by the fluid entangling device 10, the package is wound up into a package by a winding roller 12.
なお、第１デリベリローラ９と流体交絡装置１０の間あ
るいは流体交絡装置ｌＯと第２デリベリローラ１１の間
にヒータを設け、熱処理を施して加工糸のトルクを低減
し、捲縮形態の改良を行ってもよい。In addition, a heater is provided between the first delivery roller 9 and the fluid entangling device 10 or between the fluid entangling device 10 and the second delivery roller 11, and heat treatment is performed to reduce the torque of the processed yarn and improve the crimp form. Good too.
（作 用）
本発すの製造方法は、延伸同時摩擦仮撚加工域に供給す
る２本の糸条のうち、一方の糸条がポリエステル高配向
未延伸糸に特殊な延伸熱処理を施したものであるた約、
芯糸となる上記の熱延伸糸条に、鞘糸となる他の糸条よ
りも高い熱水収縮率とヤング率を付与することができる
。(Function) In this production method, one of the two yarns supplied to the drawing and simultaneous friction false twisting area is a highly oriented undrawn polyester yarn that has been subjected to a special drawing heat treatment. There is a contract,
The above-mentioned hot-drawn yarn serving as the core yarn can be given higher hot water shrinkage and Young's modulus than other yarns serving as the sheath yarn.
このため９本発明の複合構造加工糸は、鞘糸と芯糸との
糸長差を１〜１０％と製編織等の工程通過性に影響を与
えない範囲に押さえたにもかかわらず、製編織して得ら
れる布帛を熱処理すれば、この糸長差が拡大し、布帛に
ふくらみを持たせることができる。さらに、芯糸の高い
ヤング率によって、布帛に張り、腰を付与することが可
能となる。For this reason, the composite structured yarn of the present invention can be manufactured even though the yarn length difference between the sheath yarn and the core yarn is kept within a range of 1 to 10%, which does not affect the passability of processes such as weaving, knitting, and weaving. If the fabric obtained by knitting or weaving is heat-treated, this yarn length difference will be expanded, and the fabric can be given fullness. Furthermore, the high Young's modulus of the core yarn makes it possible to impart tension and stiffness to the fabric.
（実施例） 次に９本発明を実施例により具体的に説明する。(Example) Next, the present invention will be specifically explained using examples.
実施例１
ポリエチレンテレフタレートを高速紡糸して得た複屈折
率（Δｎ）が５１Ｘ１０−３である２３０ｄ／３０ｆの
高配向未延伸糸（芯糸用）を延伸熱処理した後、同じく
ポリエチレンテレフタレートを高速紡糸して得た延伸熱
処理を施していない複屈折率（Δｎ）が５７Ｘ１０−３
である２２０ｄ／７２ｆの高配向未延伸糸（鞘糸用）と
引揃えて、施撚装置のディスク構成が１１０−１の摩擦
延伸仮撚機を用い、第１表に示す加工条件で延伸同時摩
擦仮撚加工を施し９次いで。Example 1 Highly oriented undrawn yarn (for core yarn) of 230d/30f with a birefringence index (Δn) of 51X10-3 obtained by high-speed spinning of polyethylene terephthalate was subjected to drawing heat treatment, and then polyethylene terephthalate was similarly spun at high speed. The birefringence (Δn) obtained without drawing heat treatment is 57X10-3
The highly oriented undrawn yarn (for sheath yarn) of 220d/72f was aligned and simultaneously stretched under the processing conditions shown in Table 1 using a friction stretching false twister with a twisting device having a disk configuration of 110-1. Frictional false twisting is applied to the 9th layer.
流体交絡処理を施した後、パンケージに捲取った。After performing the fluid entanglement treatment, it was rolled up into a pan cage.
なお、芯糸用の高配向未延伸糸を構成する単フィラメン
トは、外層の複屈折率が延伸熱処理によって５１ Ｘ
１０−３から１０１ｘｌＯ−３に、また、内層が５９Ｘ
１０−３から８５Ｘ１０−’に変化した。In addition, the birefringence of the outer layer of the single filament constituting the highly oriented undrawn yarn for the core yarn is reduced to 51
From 10-3 to 101xlO-3, and the inner layer is 59x
It changed from 10-3 to 85X10-'.
得られた複合構造加工糸は、第１図で示したように芯糸
と鞘糸で形成され、鞘糸を構成するフィラメントにルー
プ毛羽が形成されており、物性は第２表のとおりであっ
た。The obtained composite structured processed yarn was formed of a core yarn and a sheath yarn, as shown in Fig. 1, and loop fuzz was formed on the filaments constituting the sheath yarn, and its physical properties were as shown in Table 2. Ta.
また、芯糸の熱水収縮率が鞘糸のそれより大きいので、
この加工糸を熱処理すると、鞘糸と芯糸との間の糸長差
が拡大し、第２図のように鞘糸部分がふくらんで嵩高性
が増大した。In addition, since the hot water shrinkage rate of the core yarn is higher than that of the sheath yarn,
When this processed yarn was heat-treated, the yarn length difference between the sheath yarn and the core yarn expanded, and as shown in FIG. 2, the sheath yarn portion swelled and the bulkiness increased.
得られた複合構造加工糸を、普通織機（津田駒製、Ｌ型
機）を用いて、経糸密度５５本／２．５４ｃｍ。The obtained composite structure processed yarn was processed using an ordinary loom (manufactured by Tsudakoma, L-type loom) at a warp density of 55 threads/2.54 cm.
緯糸密度４８本／２．５４ｃｍで２／２ツイル組織に製
織した。次いで、得られた布帛を通常のポリエステ。It was woven into a 2/2 twill structure with a weft density of 48 threads/2.54 cm. The resulting fabric is then made from regular polyester.
ル染色法に従って染色加工し、製品に仕上げたところ、
ふくらみ、ヌメリ、張り、腰を有する梳毛調風合の布帛
となった。After dyeing and finishing the product according to the Le dyeing method,
The result is a cloth with a worsted texture that has fullness, sliminess, tension, and waist.
（発明の効果）
本発明の複合構造加工糸は、上記のような構成を有し、
芯鞘構造を呈している複合糸であるにもかかわらず、鞘
糸と芯糸との糸長差が１０％以下なので工程通過性がよ
く、製編織時に毛羽玉や単糸切れを生じることがない。(Effect of the invention) The composite structure processed yarn of the present invention has the above configuration,
Although it is a composite yarn with a core-sheath structure, the difference in length between the sheath yarn and core yarn is less than 10%, so it has good processability and does not cause fluff balls or single yarn breakage during weaving. do not have.
しかも、芯糸は熱水収縮率が鞘糸より大きいので、製編
織して得られる布帛を熱処理すれば、この糸長差が拡大
し、布帛にふくらみを持たせることができる。さらに、
芯糸の高いヤング率によって、布帛に張り、腰及びヌメ
リ感を兼ね備えた羊毛紡績糸使いの風合を付与すること
ができる。In addition, the core yarn has a higher hot water shrinkage rate than the sheath yarn, so if the fabric obtained by knitting and weaving is heat-treated, this yarn length difference will be expanded and the fabric can be given fullness. moreover,
Due to the high Young's modulus of the core yarn, it is possible to give the fabric the feel of wool spun yarn, which combines tension, stiffness, and sliminess.
また１本発明の複合構造加工糸の製造方法によれば、上
記の利点を有する複合構造加工系を容易に安定して製造
することが可能となる。Furthermore, according to the method for producing a composite structure textured yarn of the present invention, it becomes possible to easily and stably produce a composite structure processing system having the above-mentioned advantages.
第１図は９本発明の複合構造加工糸の一実施態様を示す
概略側面図、第２図は、第１図で示した複合構造加工糸
の熱処理後の形態を示す概略側面図、第３図は１本発明
の複合構造加工糸の製造方法の一実施態様を示す概略工
程図である。
Ａ：芯糸
Ｂ：鞘糸
１：開繊部
２：交絡部
５．７：ヒータ
８：摩擦仮撚装置
１０：流体交絡装置FIG. 1 is a schematic side view showing one embodiment of the composite structure processed yarn of the present invention, FIG. 2 is a schematic side view showing the form of the composite structure processed yarn shown in FIG. 1 after heat treatment, and FIG. The figure is a schematic process diagram showing an embodiment of the method for manufacturing a composite structured yarn according to the present invention. A: Core yarn B: Sheath yarn 1: Spreading section 2: Interlacing section 5.7: Heater 8: Friction false twisting device 10: Fluid entangling device
Claims (2)
糸からなり、鞘糸と芯糸とが混繊交絡された複合糸であ
って、鞘糸と芯糸との間に１〜１０％の糸長差が存在し
、芯糸は鞘糸よりも熱水収縮率が１．５％以上高く、か
つ、芯糸のヤング率が鞘糸よりも高いことを特徴とする
複合構造加工糸。(1) Composite yarn consisting of two types of polyester multifilament false twisted yarns, in which sheath yarns and core yarns are mixed and intertwined, with a yarn length of 1 to 10% between the sheath yarns and core yarns. A processed yarn with a composite structure, wherein the core yarn has a higher hot water shrinkage rate than the sheath yarn by 1.5% or more, and the Young's modulus of the core yarn is higher than the sheath yarn.
＾３のポリエステル高配向未延伸糸を、ヒータ温度が融
点＋５０℃以上、処理時間０．２秒以下、延伸倍率１．
３倍以下でヒータに非接触状態で延伸熱処理し、次いで
前記糸条を複屈折率２０×１０＾−＾３〜８０×１０＾
−＾３のポリエステル高配向未延伸糸と引揃えて、延伸
倍率１．２〜１．６倍、加熱張力（Ｔ＿１）と解撚張力
（Ｔ＿２）の比Ｔ＿２／Ｔ＿１であるＫ値が０．５〜１
．０で延伸同時摩擦仮撚加工を施した後、流体交絡処理
を施すことを特徴とする複合構造加工糸の製造方法。(2) Birefringence is 20×10^-^3 to 80×10^-
The highly oriented undrawn polyester yarn of ^3 was heated at a heater temperature of melting point +50°C or higher, a processing time of 0.2 seconds or less, and a stretching ratio of 1.
The yarn is subjected to a stretching heat treatment at a temperature of 3 times or less in a non-contact state with a heater, and then the yarn has a birefringence of 20 x 10^-^3 to 80 x 10^.
The K value, which is the ratio T_2/T_1 of heating tension (T_1) and untwisting tension (T_2), is 0. 5-1
．． 1. A method for producing a composite textured yarn, which comprises performing a friction false twisting process at the same time as stretching at a temperature of 0, followed by a fluid entanglement process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18457790A JP2960758B2 (en) | 1990-07-11 | 1990-07-11 | Composite structure processed yarn and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18457790A JP2960758B2 (en) | 1990-07-11 | 1990-07-11 | Composite structure processed yarn and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0473231A true JPH0473231A (en) | 1992-03-09 |
| JP2960758B2 JP2960758B2 (en) | 1999-10-12 |
Family
ID=16155643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18457790A Expired - Lifetime JP2960758B2 (en) | 1990-07-11 | 1990-07-11 | Composite structure processed yarn and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2960758B2 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05263328A (en) * | 1992-03-13 | 1993-10-12 | Kuraray Co Ltd | Special false twist textured yarn and its production |
| KR100460007B1 (en) * | 1998-01-03 | 2005-01-17 | 주식회사 새 한 | Manufacturing method of polyester different shrinkage mixed yarn having excellent bulkiness and drapeability |
| KR100460003B1 (en) * | 1998-01-03 | 2005-01-17 | 주식회사 새 한 | Manufacturing method of composite false-twisted yarn having excellent surface touch and bulkiness |
| US8988865B2 (en) | 2012-05-21 | 2015-03-24 | Kabushiki Kaisha Toshiba | Electronic apparatus |
| US20200071855A1 (en) * | 2018-08-30 | 2020-03-05 | Exxonmobil Chemical Patents Inc. | Bicomponent Polymeric Fibers |
| CN112301493A (en) * | 2019-07-24 | 2021-02-02 | 东丽纤维研究所（中国）有限公司 | Cotton-feeling yarn, manufacturing method thereof and textile |
| CN113073411A (en) * | 2020-01-06 | 2021-07-06 | 东丽纤维研究所（中国）有限公司 | Mixed fiber false-twist processed yarn and preparation method thereof and fabric |
-
1990
- 1990-07-11 JP JP18457790A patent/JP2960758B2/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05263328A (en) * | 1992-03-13 | 1993-10-12 | Kuraray Co Ltd | Special false twist textured yarn and its production |
| KR100460007B1 (en) * | 1998-01-03 | 2005-01-17 | 주식회사 새 한 | Manufacturing method of polyester different shrinkage mixed yarn having excellent bulkiness and drapeability |
| KR100460003B1 (en) * | 1998-01-03 | 2005-01-17 | 주식회사 새 한 | Manufacturing method of composite false-twisted yarn having excellent surface touch and bulkiness |
| US8988865B2 (en) | 2012-05-21 | 2015-03-24 | Kabushiki Kaisha Toshiba | Electronic apparatus |
| US20200071855A1 (en) * | 2018-08-30 | 2020-03-05 | Exxonmobil Chemical Patents Inc. | Bicomponent Polymeric Fibers |
| CN112301493A (en) * | 2019-07-24 | 2021-02-02 | 东丽纤维研究所（中国）有限公司 | Cotton-feeling yarn, manufacturing method thereof and textile |
| CN113073411A (en) * | 2020-01-06 | 2021-07-06 | 东丽纤维研究所（中国）有限公司 | Mixed fiber false-twist processed yarn and preparation method thereof and fabric |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2960758B2 (en) | 1999-10-12 |
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