JPH0469421A - Friction material for brake - Google Patents

Friction material for brake

Info

Publication number
JPH0469421A
JPH0469421A JP18132490A JP18132490A JPH0469421A JP H0469421 A JPH0469421 A JP H0469421A JP 18132490 A JP18132490 A JP 18132490A JP 18132490 A JP18132490 A JP 18132490A JP H0469421 A JPH0469421 A JP H0469421A
Authority
JP
Japan
Prior art keywords
base material
dimensional network
friction material
molded body
kcl
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP18132490A
Other languages
Japanese (ja)
Inventor
Keiji Hayashi
圭二 林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP18132490A priority Critical patent/JPH0469421A/en
Publication of JPH0469421A publication Critical patent/JPH0469421A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To prevent generation of a crack in a main material, with which a fiber clearance of a steel fiber base material is filled, by forming a fiction material of a back plate, a base material having a three-dimensional network structure integrally formed with this back plate, and the main material with which a three-dimensional network/interstice of this base material is filled. CONSTITUTION:A KCl molded body 8, in which KCl grains are connected in three-dimensional network shape, is previously arranged in a part corresponding to a main material of a cavity 7 in a brake friction material formed by metal molds 5, 6. Then, the cavity 7 is filled with melted aluminum by injecting the melted aluminum from an injection port 9 to be pressurized by a piston 10, thereafter the aluminum is cooled, solidified next washed, and a molded body 4, having a three-dimensional network-shaped clearance 11, is obtained by dissolving the KCl grain. Slurry 14 is hardened to form the main material 3 by arranging this molded body 4 between metal molds 12, 13 next by pressurizing the slurry 14 in a direction of arrow mark by metal molds 15, 16 to be pressed into the three-dimensional network-shaped interstice 11. In this way, a back plate 1 and a base material 2 are integrally formed.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、ブレーキ用摩擦材料に関するものである。[Detailed description of the invention] (Industrial application field) The present invention relates to a friction material for brakes.

(従来の技術) ディスクブレーキパッドなどに用いられるブレーキ用摩
擦材料は、耐クラツク性や耐摩耗性等の性能が優れてい
ることが必要である。このため、前記性能を改良すべ(
特開昭62−209237号公報、特開昭64−743
32号公報、「トヨタ技術公開集J 、 NCL294
8.第103〜104頁、昭和63年12月26日発行
、トヨタ自動車■、等に見られるように多くの提案がな
されている。
(Prior Art) Brake friction materials used in disc brake pads and the like must have excellent properties such as crack resistance and wear resistance. Therefore, it is necessary to improve the above performance (
JP-A-62-209237, JP-A-64-743
Publication No. 32, “Toyota Technical Publications J, NCL294
8. Many proposals have been made, as seen in pages 103-104, published December 26, 1988, Toyota Motor Corporation.

中でも府記rトヨタ技術公開集Jに記載されたディスク
ブレーキパッドは、レジンモールドタイプのディスクブ
レーキパッドにおいて短繊維と長繊維とからなる鋼繊維
基材を使用し、短繊維をパッド全体に均一に分散すると
ともに長繊維をパッドの一端から他端まで貫通して摺動
方向に配設したものであり、特にパッドの摺動方向の強
度が向上している。
Among them, the disc brake pad described in Fuki r Toyota Technical Publications J is a resin mold type disc brake pad that uses a steel fiber base material consisting of short fibers and long fibers, and the short fibers are distributed uniformly throughout the pad. In addition to being dispersed, the long fibers are disposed through the pad from one end to the other end in the sliding direction, and the strength of the pad in the sliding direction is particularly improved.

(発明が解決しようとする課題) 「トヨタ技術公開集」に記載されたディスクブレーキパ
ッドは、長繊維によりパッドの摺動方向の強度は向上し
ているものの短繊維による摺動方向と直交する方向の補
強が充分ではない。
(Problem to be solved by the invention) Although the disc brake pad described in the "Toyota Technical Publications" has improved strength in the sliding direction of the pad due to the long fibers, the strength in the sliding direction of the pad is improved due to the short fibers. reinforcement is not sufficient.

このため、ディスクブレーキパッドに摺動方向の応力が
働いた場合には鋼繊維基材の繊維間隙を充填している母
材にクラックが発生する恐れがあった。そこで、本発明
は上記問題点を解決する摩擦材料を提供することを目的
とする。
For this reason, when stress in the sliding direction is applied to the disc brake pad, there is a risk that cracks will occur in the base material filling the fiber gaps of the steel fiber base material. Therefore, an object of the present invention is to provide a friction material that solves the above problems.

(課題を解決するための手段) 本発明のブレーキ用摩擦材料は、裏金と、該裏金と一体
に形成された三次元網目構造を有する基材と、該基材の
三次元網目状間隙に充填された母材とからなるという特
徴を有している。
(Means for Solving the Problems) The friction material for brakes of the present invention comprises a backing metal, a base material having a three-dimensional network structure integrally formed with the backing metal, and filling the three-dimensional network gap of the base material. It has the characteristic that it consists of a solid base material.

裏金及び基材としては例えばアルミニウム及びその合金
を使用する。裏金の大きさや形状は目的とするブレーキ
用摩擦材料の大きさや形状に応じて選択する。又、裏金
の補強のために耐熱性材料例えばセラミックからなる部
材若しくは所望の予備成形体、いわゆるセラミックバル
クを補強材として用いてもよい。
For example, aluminum and its alloys are used as the back metal and the base material. The size and shape of the back metal are selected depending on the size and shape of the intended brake friction material. Further, for reinforcing the back metal, a member made of a heat-resistant material such as ceramic or a desired preform, so-called ceramic bulk, may be used as a reinforcing material.

基材は裏金と同一の材料を用いて裏金と一体に形成する
。基材及び裏金の形成方法としては通常鋳造法を用いる
。又、三次元網目構造を有する基材を形成するためには
例えば鋳造の際に水溶性で且つ融点が基材の溶湯の温度
よりも高い無機塩を裏金に接触させて所望形状に配置し
ておき、基材と裏金を一体に鋳造機前記無機塩を水で溶
出する方法を用いることができる。この場合、無機塩の
種類、大きさ、形状等の性状は形成すべき三次元網目構
造の性状例えば平均気孔径や気孔率に応じて適宜選択す
る。
The base material is formed integrally with the back metal using the same material as the back metal. A casting method is usually used to form the base material and back metal. In addition, in order to form a base material having a three-dimensional network structure, for example, during casting, an inorganic salt that is water-soluble and has a melting point higher than the temperature of the molten metal of the base material is brought into contact with the backing metal and arranged in the desired shape. A method may be used in which the inorganic salt is dissolved out using water. In this case, the type, size, shape, and other properties of the inorganic salt are appropriately selected depending on the properties of the three-dimensional network structure to be formed, such as the average pore diameter and porosity.

母材としては、三次元網目状間隙への充填時は液体であ
って後に硬化する各種材料例えば、有機材料例えば液状
フェノール樹脂などの合成樹脂や無機材料例えば水硬性
セメントなどのセメントからなる結合剤に所望により他
の添加剤例えばグラファイト粉末などを混合したものを
用いることができる。
Base materials include various materials that are liquid when filling into the three-dimensional mesh gap and harden later, such as organic materials such as synthetic resins such as liquid phenol resin, and binders made of inorganic materials such as cement such as hydraulic cement. If desired, a mixture of other additives such as graphite powder may be used.

形成したブレーキ用摩擦材料は所望により後加工を行っ
て、ディスクブレーキパッドなとの用途に供する。
The formed brake friction material is subjected to post-processing if desired, and is used for applications such as disc brake pads.

(作用) 基材が三次元網目構造をしておりブレーキ用摩擦材料の
骨格をなしているので、摩擦材料への押圧力及び摩擦力
は主に基材が担い又母材が前記基材の補助的な働きをす
ると同時に摩擦特性の調整の働きを担う。それ故、摩擦
材料への押圧力及び摩擦力を基材と母材とで共同して担
うので各々の材料への負荷特に母材への負荷が軽減され
る。
(Function) Since the base material has a three-dimensional network structure and forms the framework of the friction material for brakes, the pressing force and frictional force on the friction material are mainly carried by the base material, and the base material It plays a supporting role and at the same time plays a role in adjusting friction characteristics. Therefore, since the base material and the base material jointly bear the pressing force and frictional force on the friction material, the load on each material, especially the load on the base material, is reduced.

(実施例) 以下に本発明の実施例及び比較例を説明する。(Example) Examples and comparative examples of the present invention will be described below.

実施例1 本発明のブレーキ用摩擦材料の、裏金1とそれと一体と
なった基材2とからなる成形体4はダイカスト法で鋳造
した。すなわち第4図に示すように、金型5と金型6と
によって形成されたブレーキ用摩擦材料のキャビティ7
の母材に相当する部分に予めKCf粒を三次元の網目状
に連結したKCI成形体8を配置しておき、次いでアル
ミニウムの溶湯を注湯口9から矢印の如く注湯しピスト
ン10で矢印方向に加圧してキャビティ7内にアルミニ
ウムの溶湯を充填した後冷却固化し、次いで水洗しK(
、J’粒を溶出して三次元網目状間隙11を有する成形
体4を得た。なお、三次元網目状間隙11の平均気孔径
は0.5鴎、気孔率は65%であった。この成形体4を
第5図(a)に示すように金型12と金型13との間に
配置し、次いで第5図(b)に示すように重量比で水2
0部、水硬性セメンh100部及びグラファイト20部
からなるスラリー14を金型15と金型16とにより矢
印方向に加圧して三次元網目状間隙11に圧入し、室温
でIO時時間−て100℃で3時間保持しスラリー14
を硬化させて母材3を形成した。第1図にこうして得た
実施例1のブレーキ用摩擦材料の説明図を示す。第2図
は第1図のA部分の拡大図であり、母材3と基材2とが
ともに三次元網目状となって結合しているのが分かる。
Example 1 A molded body 4 made of a back metal 1 and a base material 2 integrated therewith, of the friction material for brakes of the present invention, was cast by a die casting method. That is, as shown in FIG. 4, a cavity 7 of brake friction material formed by the mold 5 and the mold 6
A KCI molded body 8 in which KCf grains are connected in a three-dimensional network is placed in advance in a portion corresponding to the base material of After filling the cavity 7 with molten aluminum under pressure, it is cooled and solidified.
, J' grains were eluted to obtain a molded body 4 having three-dimensional network-like gaps 11. Note that the average pore diameter of the three-dimensional mesh gap 11 was 0.5 mm, and the porosity was 65%. This molded body 4 is placed between the molds 12 and 13 as shown in FIG. 5(a), and then water is added in a weight ratio of 2
A slurry 14 consisting of 0 parts of hydraulic cement h, 100 parts of hydraulic cement h, and 20 parts of graphite was pressurized in the direction of the arrow by a mold 15 and a mold 16 to be press-fitted into the three-dimensional mesh gap 11, and then heated at room temperature for 100 IO hours. Hold the slurry at 14°C for 3 hours.
was cured to form a base material 3. FIG. 1 shows an explanatory diagram of the brake friction material of Example 1 thus obtained. FIG. 2 is an enlarged view of part A in FIG. 1, and it can be seen that the base material 3 and the base material 2 are bonded together in a three-dimensional mesh shape.

又、第3図は第1図のB部分の拡大図であり、裏金1と
基材2とが一体となっているのが分かる。
Moreover, FIG. 3 is an enlarged view of part B in FIG. 1, and it can be seen that the back metal 1 and the base material 2 are integrated.

実施例2 予めキャビティ7の裏金部分にセラミックバルクを配置
しておいて注湯すること以外は、実施例1と同様にして
実施例2のブレーキ用摩擦材料を得た。本実施例ではブ
レーキ用摩擦材料の裏金部分はセラミックバルクにより
補強されている。。
Example 2 A brake friction material of Example 2 was obtained in the same manner as in Example 1, except that a ceramic bulk was placed in advance on the back metal part of the cavity 7 and then poured. In this embodiment, the back metal portion of the brake friction material is reinforced with ceramic bulk. .

実施例3 水硬性セメントの代わりに液状フェノール樹脂を用いる
こと以外は、実施例1と同様にして実施例3のブレーキ
用摩擦材料を得た。
Example 3 A brake friction material of Example 3 was obtained in the same manner as in Example 1 except that liquid phenol resin was used instead of hydraulic cement.

比較例 三次元網目構造を有する基材を裏金と一体に形成する代
わりに、この基材と同一重量のアルミニウム短繊維(平
均径的60μm、平均長さ約3mm)を用いること以外
は、実施例1と同様にして比較例のブレーキ用摩擦材料
を得た。
Comparative Example Except for using short aluminum fibers (average diameter 60 μm, average length approximately 3 mm) having the same weight as the base material instead of integrally forming the base material having a three-dimensional network structure with the backing metal. A brake friction material of a comparative example was obtained in the same manner as in Example 1.

性能比較試験 実施例1と比較例の各ブレーキ用摩擦材料について引張
強度を測定したところ、第4図に示す如(実施例1のブ
レーキ用摩擦材料は比較例のブレーキ用摩擦材料に比べ
て約2.5倍引張強度が大きかった。又、各ブレーキ用
摩擦材料についてブレーキダイナモメータで車速100
→Oko]/h、減速度0.6G、制動前ロータ温度1
00℃で鋳鉄ロータを相手材として摩耗試験を繰り返し
行ったところ、比較例のブレーキ用摩擦材料は8回目に
パッドに欠けが発生したのに対し、実施例1のブレーキ
用摩擦材料は50回終了後もパッドに全くクラックが生
じなかった。
Performance Comparison Test When the tensile strength of each brake friction material of Example 1 and Comparative Example was measured, the tensile strength was determined as shown in Figure 4 (the brake friction material of Example 1 was approximately The tensile strength was 2.5 times higher.Also, each brake friction material was measured at a vehicle speed of 100 on a brake dynamometer.
→Oko]/h, deceleration 0.6G, rotor temperature before braking 1
When a wear test was repeated at 00°C using a cast iron rotor as a mating material, the brake friction material of Comparative Example developed chipping in the pad after the 8th test, while the brake friction material of Example 1 completed the 50th test. There were no cracks in the pad after that.

(発明の効果) 本発明のブレーキ用摩擦材料は、裏金と一体に形成され
た三次元網目構造を有する基材の三次元網目状間隙に母
材か充填されてなるため、裏金と母材との間の結合強度
が従来のブレーキ用摩擦材料に比べて向上した。又、裏
金と母材との接着層が不必要となったため従来のブレー
キ用摩擦材料に比べて有効摩耗代か増加しその結果摩耗
寿命が向上した。更に、基材と母材とが三次元網目状に
絡み合って結合しているため、材料の均一性が向上し、
その結果従来のブレーキ用摩擦材料に比べて安定した制
動性能が得られた。
(Effects of the Invention) The friction material for brakes of the present invention is formed by filling the three-dimensional mesh gap of the base material having a three-dimensional network structure integrally formed with the backing metal, so that the backing metal and the base material are The bonding strength between the materials has been improved compared to conventional brake friction materials. In addition, since an adhesive layer between the backing metal and the base material is no longer necessary, the effective wear amount is increased compared to conventional brake friction materials, and as a result, the wear life is improved. Furthermore, since the base material and base material are intertwined and bonded in a three-dimensional network, the uniformity of the material is improved,
As a result, more stable braking performance was achieved than with conventional brake friction materials.

本発明のブレーキ用摩擦材料は特に従来の母材を裏金に
接着したブレーキ用摩擦材料に比べると更に以下のよう
な利点がある。
The friction material for brakes of the present invention has the following advantages, particularly compared to conventional friction materials for brakes in which a base material is bonded to a back metal.

i)従来は裏金と母材との間の熱膨張・収縮の差か大き
く、接着面にストレスか働くため長期間使用した場合に
は接着剤の劣化や破壊か生じたのに対して、本発明のブ
レーキ用摩擦材料においては接着剤を使用しないためこ
のような不具合はなく、それ故耐久性か向上した。
i) In the past, there was a large difference in thermal expansion and contraction between the backing metal and the base metal, which caused stress on the adhesive surface, which caused the adhesive to deteriorate or break when used for a long time. The friction material for brakes of the invention does not use adhesive, so there is no such problem, and therefore the durability is improved.

ii)本発明のブレーキ用摩擦材料においては接着剤を
保護する必要がないため、ヒートバリア層が不要となっ
た。なお、ペーパーロック対策としては裏金の母材と反
対の側に低熱伝導材を溶射すればよく、簡単に実施でき
る。
ii) Since there is no need to protect the adhesive in the brake friction material of the present invention, a heat barrier layer is no longer necessary. Note that as a countermeasure against paper lock, it is sufficient to thermally spray a low thermal conductive material on the side of the back metal opposite to the base metal, which can be easily implemented.

ii)従来は接着剤の接着力を補強するために裏金にモ
ールド穴が必要てあり、裏金のモールド穴の部分と平坦
部とで母材の充填度や流れに差があるため性能バラツキ
の一因となっていたが、本発明のブレーキ用摩擦材料に
おいてはモールド穴が必要ないため安定した性能が容易
に得られる。
ii) Conventionally, a mold hole was required in the back metal to reinforce the adhesive strength of the adhesive, and there was a difference in the degree of filling and flow of the base material between the mold hole part and the flat part of the back metal, which caused performance variations. However, in the brake friction material of the present invention, stable performance can be easily obtained since mold holes are not required.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明のブレーキ用摩擦材料の実施例1の説明
図、 第2図は第1図のA部分の拡大図、 第3図は第1図のB部分の拡大図、 第4図は本発明のブレーキ用摩擦材料の実施例1の裏金
及び基材の製造工程の説明図、第5図は第4図の工程で
製造した裏金及び基材に母材を充填する工程の説明図、 第6図は実施例1の本発明のブレーキ用摩擦材料と比較
例のブレーキ用摩擦材料との引張強度の比較図を表わす
。 図中、 1−・−裏金   2−m−基材   3−・−母材4
.8−一成形体  5,6,12,13,15゜16−
・・金型  7−・キャビティ  9−注湯口10−−
ゼストン  11・−三次元網目状間隙14−・−スラ
リー 特許出願人      トヨタ自動車株式会社代理人 
弁理士       萼   優 美(ほか2名)
Figure 1 is an explanatory diagram of Example 1 of the friction material for brakes of the present invention, Figure 2 is an enlarged view of part A in Figure 1, Figure 3 is an enlarged view of part B in Figure 1, and Figure 4. 5 is an explanatory diagram of the manufacturing process of the back metal and base material of Example 1 of the friction material for brakes of the present invention, and FIG. 5 is an explanatory diagram of the process of filling the base material into the back metal and base material manufactured in the process of FIG. 4. , FIG. 6 shows a comparison diagram of the tensile strength of the brake friction material of the present invention of Example 1 and the brake friction material of the comparative example. In the figure, 1--back metal 2-m-base material 3--base material 4
.. 8-One molded body 5, 6, 12, 13, 15° 16-
・・Mold 7−・Cavity 9−Pouring port 10−−
ZESTON 11 - Three-dimensional mesh gap 14 - Slurry patent applicant Toyota Motor Corporation Agent
Patent attorney Yumi Sae (and 2 others)

Claims (1)

【特許請求の範囲】[Claims] 裏金と、該裏金と一体に形成された三次元網目構造を有
する基材と、該基材の三次元網目状間隙に充填された母
材とからなることを特徴とするブレーキ用摩擦材料。
A brake friction material comprising a backing metal, a base material having a three-dimensional network structure integrally formed with the backing metal, and a base material filling the three-dimensional mesh-like gaps of the base material.
JP18132490A 1990-07-09 1990-07-09 Friction material for brake Pending JPH0469421A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18132490A JPH0469421A (en) 1990-07-09 1990-07-09 Friction material for brake

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18132490A JPH0469421A (en) 1990-07-09 1990-07-09 Friction material for brake

Publications (1)

Publication Number Publication Date
JPH0469421A true JPH0469421A (en) 1992-03-04

Family

ID=16098699

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18132490A Pending JPH0469421A (en) 1990-07-09 1990-07-09 Friction material for brake

Country Status (1)

Country Link
JP (1) JPH0469421A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016532831A (en) * 2013-06-17 2016-10-20 イタルチェメンティ ソシエタ ペル アチオニItalcementi S.P.A. Brake pad friction material and related brake pads
CN110715003A (en) * 2018-07-12 2020-01-21 Mat商用车辆产品有限公司 Brake pad, disc brake assembly and vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016532831A (en) * 2013-06-17 2016-10-20 イタルチェメンティ ソシエタ ペル アチオニItalcementi S.P.A. Brake pad friction material and related brake pads
CN110715003A (en) * 2018-07-12 2020-01-21 Mat商用车辆产品有限公司 Brake pad, disc brake assembly and vehicle

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