JPH0441766A - Pattern-application processing of flocked fabric - Google Patents
Pattern-application processing of flocked fabricInfo
- Publication number
- JPH0441766A JPH0441766A JP14362990A JP14362990A JPH0441766A JP H0441766 A JPH0441766 A JP H0441766A JP 14362990 A JP14362990 A JP 14362990A JP 14362990 A JP14362990 A JP 14362990A JP H0441766 A JPH0441766 A JP H0441766A
- Authority
- JP
- Japan
- Prior art keywords
- fabric
- pattern
- fiber
- raised
- pressure steam
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 15
- 239000000835 fiber Substances 0.000 abstract description 11
- 229920000728 polyester Polymers 0.000 abstract description 5
- 238000010010 raising Methods 0.000 abstract description 4
- 238000004043 dyeing Methods 0.000 abstract description 3
- 229920002972 Acrylic fiber Polymers 0.000 abstract description 2
- 229920000742 Cotton Polymers 0.000 abstract description 2
- 239000004952 Polyamide Substances 0.000 abstract description 2
- 229920000297 Rayon Polymers 0.000 abstract description 2
- 229920002647 polyamide Polymers 0.000 abstract description 2
- 239000002964 rayon Substances 0.000 abstract description 2
- 229920002994 synthetic fiber Polymers 0.000 abstract description 2
- 239000012209 synthetic fiber Substances 0.000 abstract description 2
- 229920001169 thermoplastic Polymers 0.000 abstract description 2
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 2
- 235000013311 vegetables Nutrition 0.000 abstract description 2
- 210000002268 wool Anatomy 0.000 abstract description 2
- 238000005422 blasting Methods 0.000 abstract 1
- 239000003292 glue Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 238000010793 Steam injection (oil industry) Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000009998 heat setting Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、立毛布地の立毛面に右型柄加工を行う方法に
関する。ここで、右型柄加工とは、布地に柄模様の凹凸
型を付けることを意味する。DETAILED DESCRIPTION OF THE INVENTION (Industrial Field of Application) The present invention relates to a method for performing right-hand pattern processing on the raised side of a raised fabric. Here, right pattern processing means adding an uneven pattern pattern to the fabric.
（従来の技術）
従来、立毛布地の立毛面に凹凸の右型柄加工を行う場合
には、１つの方法として、高温高圧蒸気をノズル先から
噴射して模様を描き、立毛部の毛羽を部分的に強制横臥
させた後、乾燥熱固定する方法が行われていた。このと
き、特殊なノズル先にて蒸気を噴射するマイコン制御の
装置を用いたすすることによって、種々の柄模様を作成
する工夫がなされた。(Conventional technology) Conventionally, when processing the raised surface of a raised fabric to create a right-hand pattern with unevenness, one method is to spray high-temperature, high-pressure steam from a nozzle tip to draw a pattern and remove the fluff on the raised area. The method used was to force the patient to lie down partially, followed by dry heat fixation. At this time, efforts were made to create various patterns by using a microcomputer-controlled device that injects steam through a special nozzle tip.
一方、立毛面に部分的に糊剤を印捺した後、高温加熱し
て非印捺部分のみを溶融もしくは熱分解せしめ、次いで
糊剤を除去することにより柄模様を形成する方法も知ら
れている（特開昭５９１１６４４８号公報）。On the other hand, a method is also known in which a pattern is formed by partially printing a glue on the raised surface, heating it at high temperature to melt or thermally decompose only the non-printed area, and then removing the glue. (Japanese Unexamined Patent Publication No. 59116448).
（解決しようとする課題）
しかしながら、蒸気を用いた従来の陰型柄加工方法では
、布走行に合わせて幅方向に平行する噴射ノズルが設定
されているため、経柄か主体であり、緯方向さらには斜
め方向への柄展開には制約があった。また、このような
方法では、ノズルの動作に限界があるため、複雑な柄は
作ることが困難である。さらに、マイコン制御装置のよ
うな大がかりな装置が必要となるので、コストも増大す
る。(Problem to be solved) However, in the conventional negative pattern processing method using steam, the injection nozzles are set parallel to the width direction according to the running of the cloth, so the warp pattern is mainly used, and the weft direction Furthermore, there were restrictions on pattern development in diagonal directions. Furthermore, with this method, there are limits to the movement of the nozzle, making it difficult to create complex patterns. Furthermore, since a large-scale device such as a microcomputer control device is required, the cost also increases.
また、糊剤を用いる陰型柄加工方法では、操作が繁雑で
あり、布地の素材により糊剤を選択する必要があり、さ
らに布地によっては加熱により劣化したり、立毛部の毛
羽が熱融着したりするという問題もある。In addition, with the negative pattern processing method that uses glue, the operation is complicated, the glue needs to be selected depending on the material of the fabric, and depending on the fabric, it may deteriorate due to heating, or the fluff of the raised part may be thermally fused. There is also the problem of doing things.
そこで本発明は、布地を劣化させることなく、立毛布地
の立毛面に、経方向、緯方向、斜め方向に自由にかつ簡
便に、任意の附型柄加工を行う方法を提供することを目
的とする。Therefore, an object of the present invention is to provide a method for freely and easily processing the raised surface of a raised fabric in the warp direction, weft direction, and diagonal direction without deteriorating the fabric. shall be.
（課題を解決するための手段）
本発明者らは、上記の目的を達成するために鋭意検討を
重ねた結果、スクリーン型を通して布地に高温高圧蒸気
を当てれば、任意の模様を容易に描くことができること
を見出し、本発明に到達した。(Means for Solving the Problem) As a result of extensive studies to achieve the above object, the inventors of the present invention found that it is possible to easily draw any pattern by applying high-temperature, high-pressure steam to fabric through a screen mold. We have discovered that this can be done, and have arrived at the present invention.
すなわち本発明は、立毛布地の立毛面に、スクリーン型
を通して高温高圧蒸気を噴射させることを特徴とする立
毛布地の附型柄加工方法を提供するものである。That is, the present invention provides a method for forming a pattern on a raised fabric, which is characterized by injecting high-temperature, high-pressure steam onto the raised surface of the raised fabric through a screen mold.
本発明に使用する立毛布地は、湿熱セット性のあるもの
である。立毛布地の繊維素材としては、通常立毛布地に
使用される種々の公知の繊維が使用でき、例えば、ポリ
エステル繊維、アクリル系繊維、ポリアミド繊維等の熱
可塑性合成繊維、綿、レーヨン等の植物性繊維、羊毛等
の動物性繊維等である。これらは単独でも２種以上を組
み合わせて用いても良い。このような繊維の単糸繊度は
、柄模様を鮮明に現わすためには２ｄ （デニール）
以下であるのが好ましい。立毛布地は織物、編物、不織
布のいずれでも良い。立毛部の毛羽の長さは用途に応じ
て任意であるが、毛羽の長さが長いほど本発明の効果が
顕著である傾向があり、２ｒｍｎ以上であるのが好まし
く、さらに好ましくは３〜５（財）である。The raised fabric used in the present invention has moist heat setting properties. As the fiber material for the raised fabric, various known fibers that are normally used for raised fabrics can be used, such as thermoplastic synthetic fibers such as polyester fibers, acrylic fibers, and polyamide fibers, and vegetable fibers such as cotton and rayon. These include animal fibers such as human fibers and wool. These may be used alone or in combination of two or more. The single yarn fineness of such fibers is 2d (denier) in order to clearly display the pattern.
It is preferable that it is below. The raised fabric may be woven, knitted, or nonwoven. The length of the fluff in the raised part is arbitrary depending on the application, but the longer the length of the fluff, the more remarkable the effect of the present invention tends to be, and it is preferably 2 rmn or more, more preferably 3 to 5 (goods).
本発明においては、上記の布地にスクリーン型を通して
高温高圧蒸気を噴射する。高温高圧条件は、温度１００
〜１５０℃、圧力１〜４Ｋｇ／ｃｄが好ましい。In the present invention, high-temperature, high-pressure steam is injected onto the fabric through a screen mold. High temperature and high pressure conditions are temperature 100
~150°C and a pressure of 1 to 4 kg/cd are preferred.
スクリーン型は、高温高圧蒸気の噴射に耐えることがで
きれば良い。具体的には、スクリーン捺染に使用するス
クリーン等が好ましく使用できる。The screen type only needs to be able to withstand the injection of high-temperature, high-pressure steam. Specifically, screens used for screen printing can be preferably used.
模様は通常のスクリーン捺染に使用する模様が使用でき
る。スクリーン型に描かれた柄模様部分を蒸気が通り抜
け、その部分の毛羽が横臥して柄模様が形成される。ス
クリーン型の形状等については、用途、加工実施方法に
応じて適宜選択できる。The patterns used in regular screen printing can be used. Steam passes through the screen-shaped pattern area, and the fluff in that area lies down to form a pattern. The shape of the screen mold, etc. can be selected as appropriate depending on the application and processing method.
スクリーン型は布地に直接接触させることも、布地から
離して置くこともできる。The screen mold can be in direct contact with the fabric or can be placed away from the fabric.
附型柄加工の実施方法は、例えば、第１図に示したよう
に、平坦に置かれた布地（１）に平行に平坦なスクリー
ン型（２）を設置し、その上から多数の孔を有するノズ
ル（３）にて高温高圧蒸気を噴射させる方法、第２図に
示したように、布走行とともに回転するドラム状のスク
リーン型（２）の中心より布地に向って高温高圧蒸気を
噴射させる方法等が挙げられるが、これらに制限される
ものではない。高温高圧蒸気を噴射させるノズルは１つ
でも２つ以上でも良（、噴射口が布地緯方向に多数ある
のが好ましい。For example, as shown in Fig. 1, a flat screen mold (2) is installed parallel to a flat screen mold (1), and a large number of holes are drilled from above. As shown in Fig. 2, high-temperature, high-pressure steam is injected toward the fabric from the center of a drum-shaped screen mold (2) that rotates as the fabric runs. Examples include, but are not limited to, methods. The number of nozzles for injecting high-temperature, high-pressure steam may be one or two or more (although it is preferable that there are many injection ports in the weft direction of the fabric.
立毛部の毛羽が強制横臥された上記の立毛布地は次に、
乾燥熱固定されるが、この工程は従来の慣用の方法が適
用できる。例えばポリエステル繊維素材の立毛布地を用
いた場合には、１２０〜１８０℃の熱風で２〜５分間加
熱乾燥する。Next, the above-mentioned napped fabric in which the fluff in the napped area is forced to lie down is
Dry heat fixation is carried out, and a conventional and conventional method can be applied to this step. For example, when a raised fabric made of polyester fiber material is used, it is dried by heating with hot air at 120 to 180° C. for 2 to 5 minutes.
本発明の方法により附型柄加工された立毛布地は、対型
柄加工工程の前もしくは後で、さらに別の加工、例えば
、染色、難燃処理等の加工を施すことができる。The raised fabric which has been subjected to the forming pattern processing according to the method of the present invention can be further subjected to other processing such as dyeing, flame retardant treatment, etc., before or after the forming pattern processing step.
（実施例）
以下の実施例により、本発明をさらに詳しく説明するが
、本発明はこれらに制限されるものではない。(Examples) The present invention will be explained in more detail with reference to the following examples, but the present invention is not limited thereto.
バック組織として７５ｄ／３６ｆ ＳＤ（ｓｅｍｉ ｄ
ｕｌｌ）および１００ｄ／２４ｆ ＳＤ １／２ （
振り）のポリエステル糸を、ミＦ／ｌ、組ｍ トＬテア
５ｄ／３６ｆ ＳＤオ、Ｊ： １ＪＩｏｏｄ／２４ｆ
ＳＤ１／１のポリエステル糸を、フロント組織として７
５ｄ／３６ｆ’ ＳＤ Ｉ／７のポリエステル糸を用
いたトリコット組織から、通常の方法で、フレンチ起毛
、ヒートセット、染色、乾燥、起毛側施与、カット起毛
、巾出し、シャーリングの工程を経て立毛布地を得た。75d/36f SD (semi d
ull) and 100d/24f SD 1/2 (
F/l, set M, L tear 5d/36f SD O, J: 1JIood/24f
7 SD1/1 polyester thread as front structure
5d/36f' SD From a tricot structure using I/7 polyester yarn, it is erected through the steps of French raising, heat setting, dyeing, drying, raising side application, cut raising, width extension, and shirring using the usual method. I got a blanket.
立毛部の毛羽の長さは３ｍｍであった。The length of the fluff in the raised part was 3 mm.
スクリーン型として、捺染に使用するフラットスクリー
ンを用いた。As the screen type, a flat screen used for textile printing was used.
第１図に示したようにして、上記の立毛布地に陰型柄加
工を行った。すなわち、スクリーン型を布地の上に直接
置き、スクリーン型の上２ｃｆ１１にノズルを設置して
、１２０℃の蒸気を、２Ｋｇ／ａｄの蒸気圧で噴射させ
た。As shown in FIG. 1, the above-mentioned raised fabric was processed with a negative pattern. That is, a screen mold was placed directly on the fabric, a nozzle was installed above the screen mold 2cf11, and steam at 120° C. was injected at a steam pressure of 2 Kg/ad.
次に、１２０℃の熱風を２分間室毛布地に当てて、乾燥
加熱固定した。Next, hot air at 120° C. was applied to the room blanket fabric for 2 minutes to dry and heat fix it.
か（して、容易に立毛布地に複雑な凹凸の柄模様を付け
ることができた。(As a result, it was possible to easily create a complex uneven pattern on the raised fabric.
（発明の効果）
本発明によれば、立毛布地に、経方向、緯方向、斜め方
向に自由に、任意の模様の陰型柄加工を行う方法を提供
することができる。また、従来のような大がかりな蒸気
噴射装置およびノズル自体の改良は不要であり、極めて
簡便に任意の柄模様の加工ができること、および小ロツ
ト多品種生産が容易であることから、コストを大幅に下
げることができる。よって、本発明の方法は、工業的有
用性が非常に高い。(Effects of the Invention) According to the present invention, it is possible to provide a method for freely applying a negative pattern to a raised fabric in any pattern in the warp direction, the weft direction, and the diagonal direction. In addition, there is no need to make large-scale improvements to the steam injection equipment or nozzle itself as in the past, and it is extremely easy to process any pattern, and it is easy to produce a wide variety of products in small lots, which significantly reduces costs. Can be lowered. Therefore, the method of the present invention has very high industrial utility.
第１図は、フラットシートのスクリーン型を布地に平行
に置いて陰型柄加工を行う様子を示したものであり、第
２図は、ドラム状のスクリーン型の中心より高温高圧蒸
気を噴射させて陰型柄加工を行う様子を示したものであ
る。
１：布地、 ２ニスクリーン型、３：高温高圧蒸
気噴射用ノズル
４：高温高圧蒸気Figure 1 shows how a flat sheet screen mold is placed parallel to the fabric to create a negative pattern, and Figure 2 shows how high-temperature, high-pressure steam is injected from the center of the drum-shaped screen mold. This figure shows how the negative pattern processing is performed. 1: Fabric, 2: Niscreen type, 3: High-temperature, high-pressure steam injection nozzle 4: High-temperature, high-pressure steam
Claims (1)
気を噴射させることを特徴とする立毛布地の附型柄加工
方法。A method for processing a raised fabric with an attached pattern, characterized by injecting high-temperature, high-pressure steam onto the raised surface of the raised fabric through a screen mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14362990A JPH0441766A (en) | 1990-06-01 | 1990-06-01 | Pattern-application processing of flocked fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14362990A JPH0441766A (en) | 1990-06-01 | 1990-06-01 | Pattern-application processing of flocked fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0441766A true JPH0441766A (en) | 1992-02-12 |
Family
ID=15343202
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14362990A Pending JPH0441766A (en) | 1990-06-01 | 1990-06-01 | Pattern-application processing of flocked fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0441766A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104404734A (en) * | 2014-11-24 | 2015-03-11 | 苏州瑞日纺织科技有限公司 | Flannelette handicraft pyrography bar |
-
1990
- 1990-06-01 JP JP14362990A patent/JPH0441766A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104404734A (en) * | 2014-11-24 | 2015-03-11 | 苏州瑞日纺织科技有限公司 | Flannelette handicraft pyrography bar |
| CN104404734B (en) * | 2014-11-24 | 2016-05-11 | 苏州瑞日纺织科技有限公司 | The manual xylopyrography rod of a kind of flannelette |
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