JPH04361671A - Processing release paper - Google Patents

Processing release paper

Info

Publication number
JPH04361671A
JPH04361671A JP13675391A JP13675391A JPH04361671A JP H04361671 A JPH04361671 A JP H04361671A JP 13675391 A JP13675391 A JP 13675391A JP 13675391 A JP13675391 A JP 13675391A JP H04361671 A JPH04361671 A JP H04361671A
Authority
JP
Japan
Prior art keywords
release paper
release layer
base material
synthetic leather
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP13675391A
Other languages
Japanese (ja)
Other versions
JP3098799B2 (en
Inventor
Hitoshi Okada
仁 岡田
Junichi Hashikawa
橋川 淳一
Keisuke Arita
圭介 有田
Yoshinori Imoto
井元 義典
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP03136753A priority Critical patent/JP3098799B2/en
Publication of JPH04361671A publication Critical patent/JPH04361671A/en
Application granted granted Critical
Publication of JP3098799B2 publication Critical patent/JP3098799B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Laminated Bodies (AREA)
  • Paper (AREA)

Abstract

PURPOSE:To provide a processing release paper capable of imparting iridescent luster to a synthetic leather simultaneous to the production of a synthetic leather with the processing release paper. CONSTITUTION:The objective processing release paper is produced by applying a releasing layer to a substrate and forming fine unevenness on the surface of the releasing layer. A synthetic leather is produced by applying a synthetic resin to the surface of the releasing layer of the processing release paper. Fine unevenness is formed on the surface of the synthetic leather simultaneous to the production of the synthetic leather to impart iridescent luster to the synthetic leather.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は工程剥離紙、特に玉虫光
沢を有する合成皮革製造に用いられる工程剥離紙に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a process release paper, and more particularly to a process release paper used in the manufacture of synthetic leather having an iridescent luster.

【0002】0002

【従来の技術】従来から製造されている合成皮革には、
工程剥離紙上にペースト状のポリウレタン(PU)樹脂
を塗布し、乾燥・固化した後に基材と貼合したPUレザ
ー、工程剥離紙上にペースト状のPU樹脂を塗布して乾
燥・固化した後、PVC発泡層を形成して基材と貼合し
たセミ合皮、および工程剥離紙上に塩化ビニル(PVC
)樹脂ゾルを塗布し、加熱・ゲル化した後にPVC発泡
層を形成して基材と貼合したPVCレザー等がある。
[Prior Art] Conventionally manufactured synthetic leather includes:
Process A paste-like polyurethane (PU) resin is applied on a release paper, dried and solidified, and then PU leather is bonded to the base material.A paste-like PU resin is applied on a process release paper, dried and solidified, and then PVC Semi-synthetic leather with a foam layer formed and bonded to the base material, and polyvinyl chloride (PVC) on the process release paper.
) There is PVC leather, etc., in which a resin sol is applied, heated and gelled, and then a PVC foam layer is formed and bonded to a base material.

【0003】従来、このような合成皮革の合成樹脂層表
面に玉虫光沢を付与する場合、基材に形成された合成樹
脂層上に蒸着プライマー層を形成し、この蒸着プライマ
ー層上に金属蒸着層を設け、さらに金属蒸着層上に透明
樹脂薄膜層を形成することが一般に行われていた。
Conventionally, when imparting an iridescent luster to the surface of the synthetic resin layer of synthetic leather, a vapor-deposited primer layer is formed on the synthetic resin layer formed on the base material, and a metal vapor-deposited layer is formed on the vapor-deposited primer layer. It has been common practice to provide a transparent resin thin film layer on the metal vapor deposited layer.

【0004】0004

【発明が解決しようとする課題】しかしながら、上述の
ように合成樹脂層表面に蒸着プライマー層、金属蒸着層
および透明樹脂薄膜層を形成することにより、製造工程
が煩雑になるとともに、原材料ロスが増加して製造コス
トの増大を来していた。また、上記の各層は塗布および
蒸着により形成されていることから、塗布ムラ、蒸着ム
ラ、各層の脱落等により合成皮革の外観が著しく損なわ
れるとともに、各層の均一化、安定化は技術的に困難で
あるという製造上の問題もあった。
[Problems to be Solved by the Invention] However, as described above, forming a vapor-deposited primer layer, a metal-deposited layer, and a transparent resin thin film layer on the surface of the synthetic resin layer complicates the manufacturing process and increases raw material loss. This resulted in an increase in manufacturing costs. In addition, since each of the above layers is formed by coating and vapor deposition, the appearance of the synthetic leather is significantly impaired due to uneven coating, uneven vapor deposition, and falling off of each layer, and it is technically difficult to make each layer uniform and stable. There was also a manufacturing problem.

【0005】本発明は、このような事情に鑑みてなされ
たものであり、工程離型紙による合成皮革製造と同時に
合成皮革に玉虫光沢を付与することのできる工程離型紙
を提供することを目的とする。
The present invention was made in view of the above circumstances, and an object of the present invention is to provide a process release paper that is capable of producing synthetic leather using the process release paper and imparting an iridescent luster to synthetic leather at the same time. do.

【0006】[0006]

【課題を解決するための手段】このような目的を達成す
るために、本発明の工程離型紙は基材と、該基材の少な
くとも一方の面に設けられた剥離層とを有し、前記剥離
層の表面には微細凹凸が形成されているような構成とし
た。
[Means for Solving the Problems] In order to achieve the above object, the process release paper of the present invention has a base material and a release layer provided on at least one surface of the base material, The release layer has a structure in which fine irregularities are formed on the surface.

【0007】[0007]

【作用】工程剥離紙は基材の上に離型層を備えており、
この離型層表面には微細凹凸が形成されているため、こ
の工程剥離紙上に合成樹脂を塗布して合成皮革を製造す
る際に、同時に合成皮革表面に微細凹凸が形成され、こ
の微細凹凸によって合成皮革に玉虫光沢が付与される。
[Function] Process release paper has a release layer on the base material,
Since fine irregularities are formed on the surface of this release layer, when synthetic resin is applied on the release paper in this process to produce synthetic leather, fine irregularities are simultaneously formed on the surface of the synthetic leather, and these fine irregularities Adds an iridescent luster to synthetic leather.

【0008】[0008]

【実施例】以下、本発明の実施例について図面を参照し
て説明する。図1は本発明の工程離型紙の一例を示す概
略断面図である。図1において工程離型紙1は基材2の
片面に離型層3を備え、この離型層3の表面には微細凹
凸4が形成されている。
Embodiments Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a schematic cross-sectional view showing an example of the process release paper of the present invention. In FIG. 1, a process release paper 1 includes a release layer 3 on one side of a base material 2, and fine irregularities 4 are formed on the surface of the release layer 3.

【0009】基材2としては、クラフト紙、上質紙等の
紙、プラスチックフィルム、金属箔、織布、不織布等、
あるいはこれらの積層体を使用することができる。また
、基材2の離型層3形成側の面は、基材2と離型層3と
の接着性を高めるために予め加熱あるいはコロナ放電処
理を施してもよい。離型層3の形成には、紫外線硬化ま
たは電子線硬化可能なアクリル系樹脂、ポリエチレン系
樹脂、ポリプロピレン系樹脂、ポリメチルペンテン系樹
脂等の公知の熱可塑性樹脂を使用することができ、合成
皮革用表面樹脂との剥離性を考慮して選定することがで
きる。
[0009] As the base material 2, paper such as kraft paper, high-quality paper, plastic film, metal foil, woven fabric, non-woven fabric, etc.
Alternatively, a laminate of these can be used. Further, the surface of the base material 2 on the side where the mold release layer 3 is formed may be heated or subjected to a corona discharge treatment in advance in order to improve the adhesiveness between the base material 2 and the mold release layer 3. For forming the release layer 3, known thermoplastic resins such as ultraviolet curable or electron beam curable acrylic resins, polyethylene resins, polypropylene resins, and polymethylpentene resins can be used. The material can be selected in consideration of releasability from the surface resin.

【0010】ここで、表面に微細凹凸4を備えた離型層
3の形成について説明する。図2は離型層3の形成方法
の一例を示す図である。図2において、基材2上には離
型層用の樹脂が塗布され、この離型層用の樹脂が未硬化
の状態でホログラム複製シート5が樹脂面に圧着される
とともに、紫外線または電子線が照射される。これによ
り、基材2上の離型層用樹脂が硬化されて離型層3が形
成されると同時に、この離型層3の表面にはホログラム
複製シート5の微細凹凸に対応した微細凹凸が転写形成
される。使用するホログラム複製シート5は、例えばホ
ログラムのプレスマスタ版のレリーフ面に剥離処理を行
った後に金属メッキを施し、この金属膜を剥離して形成
したレリーフ版を用いて熱可塑性樹脂シートを熱プレス
して形成することができる。
[0010] Here, the formation of the mold release layer 3 having the fine irregularities 4 on its surface will be explained. FIG. 2 is a diagram showing an example of a method for forming the mold release layer 3. In FIG. 2, a resin for a mold release layer is applied onto a base material 2, and a hologram duplication sheet 5 is pressed onto the resin surface while the resin for a mold release layer is uncured, and at the same time is irradiated. As a result, the resin for the mold release layer on the base material 2 is cured to form the mold release layer 3, and at the same time, the surface of the mold release layer 3 has fine irregularities corresponding to the fine irregularities of the hologram duplication sheet 5. Formed by transfer. The hologram duplication sheet 5 used is, for example, a relief surface of a hologram press master plate subjected to a peeling treatment and then metal plated, and the relief plate formed by peeling off this metal film is used to hot press a thermoplastic resin sheet. can be formed by

【0011】図3は離型層3の形成方法の他の一例を示
す図である。図3において、Tダイ6から薄膜状に押し
出された離型層用の溶融樹脂は、基材2とラミネートさ
れクーリングロール7およびニップロール8とによって
押圧・冷却されて工程剥離紙に形成されるが、この際、
クーリングロール7はホログラム複製シートが周面に配
設されたもの、あるいは周面にホログラム複製彫刻が施
されたものであるため、基材2に離型層3が形成される
と同時に微細凹凸4が離型層3の表面に形成される。
FIG. 3 is a diagram showing another example of the method of forming the mold release layer 3. In FIG. 3, the molten resin for the release layer is extruded into a thin film from the T-die 6, is laminated with the base material 2, is pressed and cooled by the cooling roll 7 and the nip roll 8, and is formed into a process release paper. ,On this occasion,
Since the cooling roll 7 has a hologram copy sheet disposed on its circumferential surface or a hologram copy engraving on its circumferential surface, the mold release layer 3 is formed on the base material 2 and at the same time, the fine irregularities 4 are formed. is formed on the surface of the release layer 3.

【0012】また、図4は離型層3の形成方法の他の一
例を示す図である。図4において、離型層3が設けられ
た基材2は、周面にホログラム複製シートが配設されて
いるか、あるいは周面にホログラム複製彫刻が施された
エンボスロール10とバックアップロール11との間に
送られて離型層3にエンボス加工が施される。これによ
り、離型層3の表面にはエンボスロール10の微細凹凸
に対応した微細凹凸が形成される。
FIG. 4 is a diagram showing another example of the method of forming the mold release layer 3. In FIG. 4, the base material 2 provided with the release layer 3 has a hologram replication sheet disposed on its peripheral surface, or an embossing roll 10 and a backup roll 11 each having a hologram replication engraving on its peripheral surface. The mold release layer 3 is sent between the molds and embossing is performed on the mold release layer 3. As a result, fine irregularities corresponding to the fine irregularities of the embossing roll 10 are formed on the surface of the release layer 3.

【0013】このようにして形成される離型層3の厚さ
は20〜50μm程度が好ましく、また離型層3の表面
に形成される微細凹凸4の大きさ(図1における凸部4
aから凹部4bまでの深さ)Aは0.1〜5μm程度が
好ましい。図5は本発明の工程離型紙の他の一例を示す
概略断面図である。図5において工程離型紙21は基材
22の片面に離型層23を備え他の面に離型層25を備
えている。そして、離型層23の表面には微細凹凸24
が形成され、離型層25の表面には微細凹凸26が形成
されている。この場合、基材22の両面に形成された離
型層23と離型層25の厚みは略同等であることが好ま
しい。
The thickness of the mold release layer 3 formed in this way is preferably about 20 to 50 μm, and the size of the fine irregularities 4 formed on the surface of the mold release layer 3 (the convex portions 4 in FIG.
The depth (from a to the recess 4b) A is preferably about 0.1 to 5 μm. FIG. 5 is a schematic cross-sectional view showing another example of the process release paper of the present invention. In FIG. 5, the process release paper 21 has a release layer 23 on one side of a base material 22 and a release layer 25 on the other side. Then, fine irregularities 24 are formed on the surface of the release layer 23.
are formed, and fine irregularities 26 are formed on the surface of the mold release layer 25. In this case, it is preferable that the thicknesses of the release layer 23 and the release layer 25 formed on both sides of the base material 22 are approximately the same.

【0014】尚、離型層23,25の厚さ、および微細
凹部24,26の大きさは上記の実施例と同様の範囲に
あればよい。次に、実験例を示して本発明を更に詳細に
説明する。(実験例) 基材としてコート紙(坪量=127.9g/m2 )に
紫外線硬化型アクリル系樹脂(三菱油化製ユピマー)を
乾燥重量で15g/m2 となるように塗布し、図2に
示されるようにしてアクリル系樹脂塗布面にホログラム
複製シートを密着し、この状態で紫外線を照射してアク
リル系樹脂を硬化させた。その後、ホログラム複製シー
トを剥離して基材上に離型層が設けられた工程離型紙を
形成した。この離型層の表面にはホログラム複製シート
の微細凹凸に対応した光学的干渉模様が形成されていた
The thickness of the mold release layers 23 and 25 and the size of the minute recesses 24 and 26 may be within the same range as in the above embodiment. Next, the present invention will be explained in more detail by showing experimental examples. (Experiment example) As a base material, coated paper (basis weight = 127.9 g/m2) was coated with ultraviolet curable acrylic resin (Yupimar, manufactured by Mitsubishi Yuka Co., Ltd.) to a dry weight of 15 g/m2, and as shown in Figure 2. The hologram replica sheet was closely attached to the acrylic resin-coated surface as shown, and in this state, ultraviolet rays were irradiated to cure the acrylic resin. Thereafter, the hologram duplication sheet was peeled off to form a process release paper having a release layer provided on the base material. An optical interference pattern corresponding to the fine irregularities of the hologram replica sheet was formed on the surface of this release layer.

【0015】また、図3に示されるようにして基材とし
てのクラフト紙(坪量=125g/m2 )にポリプロ
ピレン系樹脂を押出しコート(コート量=27g/m2
 )し、ホログラム複製シートが周面に配設されたクー
リングロールを用いて基材とポリプロピレン系樹脂とを
ラミネートして工程離型紙を形成した。この離型層の表
面にはクーリングロールに設けられたホログラム複製シ
ートの微細凹凸に対応した微細凹凸(光学的干渉模様)
が形成されていた。
In addition, as shown in FIG. 3, a polypropylene resin was extruded and coated on kraft paper (basis weight = 125 g/m2) as a base material (coating amount = 27 g/m2).
), and a base material and a polypropylene resin were laminated using a cooling roll having a hologram copy sheet disposed on its circumferential surface to form a process release paper. The surface of this release layer has fine irregularities (optical interference pattern) corresponding to the fine irregularities of the hologram duplication sheet provided on the cooling roll.
was formed.

【0016】さらに、基材としてのクラフト紙(坪量=
125g/m2 )上にポリプロピレン系樹脂を押出し
コート(コート量=27g/m2 )して積層シートを
形成した。この積層シートに対して、図4に示されるよ
うにしてホログラム複製シートが周面に配設されたエン
ボスロールを用いてエンボス加工を行った。これにより
、エンボスロールに設けられたホログラム複製シートの
微細凹凸に対応した光学的干渉模様が形成された離型層
を有する工程離型紙が得られた。
Furthermore, kraft paper as a base material (basis weight =
125 g/m2), a polypropylene resin was extrusion coated (coating amount = 27 g/m2) to form a laminated sheet. This laminated sheet was embossed using an embossing roll having a hologram replica sheet disposed on its circumferential surface as shown in FIG. As a result, a process release paper having a release layer formed with an optical interference pattern corresponding to the fine irregularities of the hologram replica sheet provided on the embossing roll was obtained.

【0017】次に、上記のようにして形成した各工程離
型紙を用いて合成皮革を作成した。すなわち、各工程離
型紙の離型層上にペースト状のポリウレタン樹脂(大日
精化製NE−308)を塗布(塗布量=30g/m2 
)し、120℃で乾燥・固化した後に基材(特殊基布)
と貼合してポリウレタンレザーを作成した。このポリウ
レタンレザーには玉虫光沢がみとめられた。
Next, synthetic leather was produced using the release paper formed in each step as described above. That is, a paste-like polyurethane resin (NE-308 manufactured by Dainichiseika Chemical Co., Ltd.) was applied on the release layer of the release paper in each step (coating amount = 30 g/m2).
), and after drying and solidifying at 120℃, the base material (special base fabric)
Polyurethane leather was created by bonding with. This polyurethane leather had an iridescent luster.

【0018】[0018]

【発明の効果】以上詳述したように、本発明によれば工
程剥離紙は基材の上に離型層を備えており、この離型層
表面には微細凹凸が形成されているため、この工程剥離
紙上に合成樹脂を塗布して合成皮革を製造する際に、同
時に合成皮革表面に微細凹凸が形成され、この微細凹凸
によって合成皮革に玉虫光沢が付与される。
Effects of the Invention As detailed above, according to the present invention, the process release paper is provided with a release layer on the base material, and fine irregularities are formed on the surface of the release layer. In this step, when synthetic resin is applied onto the release paper to produce synthetic leather, fine irregularities are formed on the surface of the synthetic leather, and these fine irregularities give the synthetic leather an iridescent luster.

【図面の簡単な説明】[Brief explanation of the drawing]

【図1】本発明の工程離型紙の一例を示す概略断面図で
ある。
FIG. 1 is a schematic cross-sectional view showing an example of the process release paper of the present invention.

【図2】図2は離型層の形成方法の一例を示す図である
FIG. 2 is a diagram showing an example of a method for forming a release layer.

【図3】図3は離型層の形成方法の他の一例を示す図で
ある。
FIG. 3 is a diagram showing another example of a method for forming a release layer.

【図4】図4は離型層の形成方法の他の一例を示す図で
ある。
FIG. 4 is a diagram showing another example of a method for forming a release layer.

【図5】本発明の工程離型紙の他の一例を示す概略断面
図である。
FIG. 5 is a schematic cross-sectional view showing another example of the process release paper of the present invention.

【符号の説明】[Explanation of symbols]

1,21…工程離型紙 2,22…基材 3,23,25…離型層 4,24,26…微細凹凸 1, 21...Process release paper 2, 22...Base material 3, 23, 25...Release layer 4, 24, 26...fine irregularities

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】  基材と、該基材の少なくとも一方の面
に設けられた剥離層とを有し、前記剥離層の表面には微
細凹凸が形成されていることを特徴とする工程離型紙。
1. A process release paper comprising a base material and a release layer provided on at least one surface of the base material, the release layer having fine irregularities formed on the surface thereof. .
【請求項2】  前記微細凹凸の大きさが0.1〜5μ
mの範囲にあることを特徴とする請求項1記載の工程剥
離紙。
[Claim 2] The size of the fine irregularities is 0.1 to 5 μm.
2. The process release paper according to claim 1, wherein the process release paper is in the range of m.
JP03136753A 1991-06-07 1991-06-07 Process release paper Expired - Fee Related JP3098799B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP03136753A JP3098799B2 (en) 1991-06-07 1991-06-07 Process release paper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP03136753A JP3098799B2 (en) 1991-06-07 1991-06-07 Process release paper

Publications (2)

Publication Number Publication Date
JPH04361671A true JPH04361671A (en) 1992-12-15
JP3098799B2 JP3098799B2 (en) 2000-10-16

Family

ID=15182699

Family Applications (1)

Application Number Title Priority Date Filing Date
JP03136753A Expired - Fee Related JP3098799B2 (en) 1991-06-07 1991-06-07 Process release paper

Country Status (1)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998026125A1 (en) * 1996-12-10 1998-06-18 Fuji Techno Co., Ltd. Processing paper for producing wet type synthetic leather and method of its application processing
JP2002283358A (en) * 2001-03-27 2002-10-03 Dainippon Printing Co Ltd Release paper and synthetic leather manufactured using the same
JP2006264265A (en) * 2005-03-25 2006-10-05 Dainippon Printing Co Ltd Process release material
JP2007181986A (en) * 2006-01-06 2007-07-19 Seiren Co Ltd Sheet material, and its manufacturing method
JP2013514914A (en) * 2009-12-30 2013-05-02 エルジー・ハウシス・リミテッド Release film and manufacturing method thereof
KR20180086568A (en) * 2017-01-23 2018-08-01 (주)엘지하우시스 Sheet for synthetic leather and manufacturing method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998026125A1 (en) * 1996-12-10 1998-06-18 Fuji Techno Co., Ltd. Processing paper for producing wet type synthetic leather and method of its application processing
JP2002283358A (en) * 2001-03-27 2002-10-03 Dainippon Printing Co Ltd Release paper and synthetic leather manufactured using the same
JP4712998B2 (en) * 2001-03-27 2011-06-29 大日本印刷株式会社 Release paper
JP2006264265A (en) * 2005-03-25 2006-10-05 Dainippon Printing Co Ltd Process release material
JP2007181986A (en) * 2006-01-06 2007-07-19 Seiren Co Ltd Sheet material, and its manufacturing method
JP2013514914A (en) * 2009-12-30 2013-05-02 エルジー・ハウシス・リミテッド Release film and manufacturing method thereof
KR20180086568A (en) * 2017-01-23 2018-08-01 (주)엘지하우시스 Sheet for synthetic leather and manufacturing method thereof

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