JPH04213307A - Production of functional group-terminated styrene polymer - Google Patents

Production of functional group-terminated styrene polymer

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Publication number
JPH04213307A
JPH04213307A JP4730191A JP4730191A JPH04213307A JP H04213307 A JPH04213307 A JP H04213307A JP 4730191 A JP4730191 A JP 4730191A JP 4730191 A JP4730191 A JP 4730191A JP H04213307 A JPH04213307 A JP H04213307A
Authority
JP
Japan
Prior art keywords
functional group
polymer
weight
polymerization
molecular weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP4730191A
Other languages
Japanese (ja)
Inventor
Shinji Inaba
真司 稲葉
Hiroshi Oishi
浩 大石
Masanao Kawabe
正直 川辺
Masao Kimura
木村 正生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Nippon Steel Chemical and Materials Co Ltd
Original Assignee
Nippon Steel Corp
Nippon Steel Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp, Nippon Steel Chemical Co Ltd filed Critical Nippon Steel Corp
Priority to JP4730191A priority Critical patent/JPH04213307A/en
Publication of JPH04213307A publication Critical patent/JPH04213307A/en
Withdrawn legal-status Critical Current

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  • Polymerization Catalysts (AREA)

Abstract

PURPOSE:To provide a new process for producing a reactive functional group- terminated styrene polymer. CONSTITUTION:A functional group-containing peroxide or azo radical initiator is continuously or intermittently fed to the polymerization reaction system in the polymerization of a styrene monomer to produce a functional group- terminated styrene polymer having a number-average molecular weight of 1000-200000, a weight-average molecular weight to number-average molecular weight ratio of 1.5-4.0 and 1.2-2.0 functional groups on the average per molecule.

Description

【発明の詳細な説明】[Detailed description of the invention]

【0001】0001

【産業上の利用分野】本発明は、末端に反応性官能基を
有するスチレン系ポリマーの新規な製造法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a novel method for producing styrenic polymers having reactive functional groups at their ends.

【0002】0002

【従来の技術】従来、末端に反応性官能基を含有するス
チレン系ポリマーのラジカル重合法として、分解性二官
能連鎖移動剤の存在下に分解性二官能反応開始剤によっ
てラジカル重合を進行させる方法があり(特公昭38−
5,993号公報)、また、官能基を有するメルカプタ
ン系の連鎖移動剤を連続的又は間欠的に供給してラジカ
ル重合する方法がある(特開昭61−64,705号公
報、特開昭62−212,403号公報)。これらの方
法において、官能基を有する開始剤を用いたり、官能基
を有する連鎖移動剤を連続的又は間欠的に供給するのは
、分子量分布が比較的整っていると共に末端に官能基を
有するスチレン系ポリマーを製造するためである。この
様に、分子量分布が整っており、かつ、末端に官能基を
有するスチレン系ポリマーは、ブロック共重合体やグラ
フト共重合体の製造原料として最適なものであり、近年
高分子製造業界においてその重要性が広く認められてき
ている。
[Prior Art] Conventionally, as a method for radical polymerization of styrenic polymers containing reactive functional groups at the terminals, radical polymerization is carried out using a degradable bifunctional reaction initiator in the presence of a degradable bifunctional chain transfer agent. There is (Special Public Service 1977-
5,993), there is also a method of radical polymerization by continuously or intermittently supplying a mercaptan-based chain transfer agent having a functional group (JP-A-61-64,705, JP-A-Sho 64,705). 62-212,403). In these methods, styrene, which has a relatively uniform molecular weight distribution and has a functional group at the end, is used to use an initiator having a functional group or to supply a chain transfer agent having a functional group continuously or intermittently. This is to produce a polymer. In this way, styrene-based polymers with a uniform molecular weight distribution and functional groups at the ends are optimal as raw materials for producing block copolymers and graft copolymers, and in recent years, styrene-based polymers have been gaining popularity in the polymer manufacturing industry. Its importance has been widely recognized.

【0003】しかしながら、特公昭38−5,993号
公報記載の製造法では、加圧下に48時間重合させると
いう厳しい反応条件であるにかかわらず、モノマーのポ
リマーへの転化率が40%前後と低いものである。また
、特開昭61−64,705号公報や特開昭62−21
2,403号公報に記載されている方法では、分子量の
コントロールが専ら官能基を有するメルカプタン系連鎖
移動反応に依存しており、その結果として1分子当りの
官能基の平均個数が1前後と少ない。そして、この様な
ポリマー1分子当りの官能基の平均個数の少ないスチレ
ン系ポリマーを、例えばポリエステル、ポリカーボネー
ト等とのブロック共重合体製造用の原料として使用する
と、充分にブロック共重合体が生成されず、ブロック共
重合体を製造するための原料としては適当でない。
However, in the production method described in Japanese Patent Publication No. 38-5,993, the conversion rate of monomer to polymer is as low as around 40%, despite the severe reaction conditions of polymerization under pressure for 48 hours. It is something. Also, JP-A No. 61-64,705 and JP-A No. 62-21
In the method described in Publication No. 2,403, molecular weight control relies exclusively on mercaptan-based chain transfer reactions having functional groups, and as a result, the average number of functional groups per molecule is small at around 1. . When such a styrene polymer with a small average number of functional groups per polymer molecule is used as a raw material for producing a block copolymer with, for example, polyester, polycarbonate, etc., a sufficient amount of block copolymer is produced. First, it is not suitable as a raw material for producing block copolymers.

【0004】一方、前記の問題点を解決する方法として
、特開昭61−19,630号公報には、官能基を有す
るアゾ系開始剤をスチレンの重合初期にのみ重合反応系
に添加する製造法が提案されている。しかしながら、こ
の方法においては、ポリマーを任意の分子量にコントロ
ールしたり、充分な転化率で製造することが困難である
On the other hand, as a method for solving the above-mentioned problems, JP-A-61-19630 discloses a production method in which an azo initiator having a functional group is added to the polymerization reaction system only at the initial stage of styrene polymerization. A law is proposed. However, in this method, it is difficult to control the molecular weight of the polymer to a desired value or to produce it at a sufficient conversion rate.

【0005】このように、従来の方法においては、ポリ
マー1分子当りの官能基の導入量が少ないことに起因し
て、得られたポリマーから規則性の高いブロック共重合
体を製造するのが困難であったり、あるいは、ポリマー
の分子量をコントロールすることやモノマーのポリマー
への充分な転化率を得ることが困難であるという問題が
あった。
As described above, in the conventional method, it is difficult to produce a highly regular block copolymer from the obtained polymer due to the small amount of functional groups introduced per polymer molecule. Alternatively, there have been problems in that it is difficult to control the molecular weight of the polymer or to obtain a sufficient conversion rate of monomer to polymer.

【0006】[0006]

【発明が解決しようとする課題】本発明の目的は、分子
量分布が狭く、制御された分子量を有し、しかも、ポリ
マー1分子当りの末端官能基の平均個数が2に近いスチ
レン系ポリマーを得ることができる新規な製造方法を提
供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to obtain a styrenic polymer having a narrow and controlled molecular weight distribution, and in which the average number of terminal functional groups per polymer molecule is close to 2. The objective is to provide a new manufacturing method that can.

【0007】[0007]

【課題を解決するための手段】すなわち、本発明は、ス
チレン系モノマーを重合する際に、重合反応系内に官能
基を有するラジカル重合開始剤を連続的又は間欠的に供
給することを特徴とする末端に官能基を有するスチレン
系ポリマーの製造法である。
[Means for Solving the Problems] That is, the present invention is characterized by continuously or intermittently supplying a radical polymerization initiator having a functional group into the polymerization reaction system when polymerizing a styrenic monomer. This is a method for producing styrenic polymers having functional groups at their terminals.

【0008】以下、本発明について詳細に説明する。本
発明で使用されるスチレン系モノマーを例示すると、ス
チレンの他に、例えばo−、m−、p−メチルスチレン
、o−、m−、p−エチルスチレン、p−tert−ブ
チルスチレン等のアルキル化スチレンや、o−、m−、
p−クロルスチレン、ジクロルスチレン、モノブロムス
チレン、ジブロムスチレン等のハロゲン化スチレンや、
α−メチルスチレン等を挙げることができる。スチレン
系モノマーは、その何れか1種を単独で使用できるほか
、2種以上を混合して混合物として使用することもでき
る。
The present invention will be explained in detail below. Examples of styrenic monomers used in the present invention include styrene and alkyl styrene such as o-, m-, p-methylstyrene, o-, m-, p-ethylstyrene, and p-tert-butylstyrene. Styrene chloride, o-, m-,
Halogenated styrenes such as p-chlorostyrene, dichlorostyrene, monobromstyrene, dibromstyrene,
Examples include α-methylstyrene. Any one of the styrene monomers can be used alone, or two or more of them can be used as a mixture.

【0009】また、スチレン系モノマー以外の他のモノ
マーを少量併用使用して共重合させることもできる。こ
の共重合用モノマーとしては、例えばメタクリル酸エス
テル、アクリル酸エステル、アクリロニトリル、無水マ
レイン酸等が使用でき、その使用量としてはモノマー総
量に対して0〜40重量%が好ましい。
[0009] It is also possible to copolymerize by using a small amount of other monomers in addition to the styrene monomer. As the monomer for this copolymerization, for example, methacrylic acid ester, acrylic acid ester, acrylonitrile, maleic anhydride, etc. can be used, and the amount used is preferably 0 to 40% by weight based on the total amount of monomers.

【0010】次に、本発明で使用されるラジカル重合開
始剤としては、例えば、コハク酸パーオキサイド、グル
タル酸パーオキサイド、アジピン酸パーオキサイド、t
ert−ブチルパーオキサイドマレイン酸等の官能基を
有する過酸化物系化合物、及び4,4’−アゾビス−4
−シアノバレリックアシド(ACVA)、2,2’−ア
ゾビス−〔N−(4−ヒドロキシフェニル)−2−メチ
ルプロピオナミジン〕ジヒドロクロリド、2,2’−ア
ゾビス−〔N−(2−ヒドロキシエチル)−2−メチル
プロピオナミジン〕ジヒドロクロリド、2,2’−アゾ
ビス−〔2−(5−ヒドロ−3,4,5,6−テトラヒ
ドロピリミジン−2−イル)プロパン〕ジヒドロクロリ
ド、2,2’−アゾビス−{2−〔1−(2−ヒドロキ
シエチル)−2−イミダゾリン−2−イル〕プロパン}
ジヒドロクロリド、2,2’−アゾビス−〔2−メチル
−N−(2−ヒドロキシエチル)プロピオナミド〕、2
,2’−アゾビス−〔2−(ヒドロキシメチル)プロピ
オニトリル〕等のカルボキシル基、水酸基、アミノ基、
アミド基等の官能基を有するアゾ系開始剤があり、これ
らはその何れか1種を単独で使用できるほか、2種以上
の混合物として使用することもできる。
Next, as the radical polymerization initiator used in the present invention, for example, succinic acid peroxide, glutaric acid peroxide, adipic acid peroxide, t
Peroxide compounds having functional groups such as ert-butyl peroxide maleic acid, and 4,4'-azobis-4
-cyanovaleric acid (ACVA), 2,2'-azobis-[N-(4-hydroxyphenyl)-2-methylpropionamidine] dihydrochloride, 2,2'-azobis-[N-(2-hydroxy ethyl)-2-methylpropionamidine]dihydrochloride, 2,2'-azobis-[2-(5-hydro-3,4,5,6-tetrahydropyrimidin-2-yl)propane]dihydrochloride, 2, 2'-azobis-{2-[1-(2-hydroxyethyl)-2-imidazolin-2-yl]propane}
Dihydrochloride, 2,2'-azobis-[2-methyl-N-(2-hydroxyethyl)propionamide], 2
, a carboxyl group such as 2'-azobis-[2-(hydroxymethyl)propionitrile], a hydroxyl group, an amino group,
There are azo initiators having a functional group such as an amide group, and any one of these can be used alone, or a mixture of two or more can be used.

【0011】また、本発明においては、ポリマー1分子
が有する官能基の平均個数が1.2〜2.0となる範囲
である限り、上記の官能基を有するラジカル重合開始剤
の他に、通常の官能基を持たない過酸化物系開始剤やア
ゾ系開始剤を少量併用しても差し支えない。
[0011] In addition, in the present invention, in addition to the radical polymerization initiator having the above-mentioned functional groups, as long as the average number of functional groups possessed by one polymer molecule is within the range of 1.2 to 2.0, There is no problem in using a small amount of a peroxide initiator or an azo initiator that does not have a functional group.

【0012】この様なラジカル重合開始剤は、通常、有
機溶媒で希釈して重合反応系に添加される。この際の希
釈溶媒としては、スチレン、アルキルスチレン等のスチ
レン系モノマーや半重合物、あるいは重合開始剤に対す
る溶解性の良好な溶媒が好ましい。このような溶媒とし
ては、メチルエチルケトン、ジイソプロピルケトン、N
,N−ジメチルホルムアミド、ホルムアミド、テトラヒ
ドロフラン、ジメチルテトラヒドロフラン、1,4−ジ
オキサン、シクロヘキサノン、酢酸エチル、酢酸ブチル
、フタル酸メチル、フタル酸エチル、フタル酸ブチル、
1−ニトロプロパン、二硫化炭素、リン酸トリ−n−ブ
チル等やこれらの混合物を挙げることができる。この際
の重合開始剤の希釈濃度は、希釈溶媒100重量部に対
して重合開始剤1〜90重量部、好ましくは3〜40重
量部となる範囲がよい。
Such a radical polymerization initiator is usually diluted with an organic solvent and added to the polymerization reaction system. As the diluting solvent in this case, a solvent having good solubility for styrene monomers and semi-polymers such as styrene and alkylstyrene, or a polymerization initiator is preferable. Such solvents include methyl ethyl ketone, diisopropyl ketone, N
, N-dimethylformamide, formamide, tetrahydrofuran, dimethyltetrahydrofuran, 1,4-dioxane, cyclohexanone, ethyl acetate, butyl acetate, methyl phthalate, ethyl phthalate, butyl phthalate,
Examples include 1-nitropropane, carbon disulfide, tri-n-butyl phosphate, and mixtures thereof. The dilution concentration of the polymerization initiator at this time is preferably in the range of 1 to 90 parts by weight, preferably 3 to 40 parts by weight, per 100 parts by weight of the diluent solvent.

【0013】重合反応系に対するラジカル重合開始剤の
初期添加量は、全モノマー100重量部に対して、通常
0.005〜25重量部、好ましくは0.01〜20重
量部の範囲がよい。0.005重量部より少ないと重合
速度が低下し、反応に長時間を要することになる。また
、25重量部を超えると重合速度が増加し、重合反応系
の温度をコンロールすることが困難になり好ましくない
The initial amount of the radical polymerization initiator added to the polymerization reaction system is generally 0.005 to 25 parts by weight, preferably 0.01 to 20 parts by weight, based on 100 parts by weight of all monomers. If the amount is less than 0.005 parts by weight, the polymerization rate will decrease and the reaction will take a long time. Moreover, if it exceeds 25 parts by weight, the polymerization rate increases and it becomes difficult to control the temperature of the polymerization reaction system, which is not preferable.

【0014】重合開始後の開始剤供給速度は、用いる重
合開始剤の種類及び初期添加量等により異なり、通常は
モノマー100重量部に対して1.0×10−5〜1.
0重量部/分である。一方、重合開始後の重合開始剤の
供給方法は、重合反応全般に亘って連続的に若しくは間
欠的に供給しなければならない。もし、開始剤の供給が
重合反応途中で絶たれると、重合反応系内の開始剤濃度
は反応と共に減少し、そのために高分子量のポリマーが
生成されて分子量分布が広がり、かつモノマーのポリマ
ーへの転化率は減少することになり好ましくない。
The initiator supply rate after the start of polymerization varies depending on the type of polymerization initiator used and the initial amount added, and is usually 1.0 x 10 -5 to 1.
0 parts by weight/min. On the other hand, the method for supplying the polymerization initiator after the initiation of polymerization requires that it be supplied continuously or intermittently throughout the entire polymerization reaction. If the supply of initiator is cut off during the polymerization reaction, the initiator concentration in the polymerization reaction system will decrease with the reaction, resulting in the production of high molecular weight polymers, broadening the molecular weight distribution, and increasing the amount of monomer into polymer. This is not preferable because the conversion rate decreases.

【0015】また、本発明の重合反応条件は、用いる重
合開始剤の種類、使用量等により異なり、通常は攪拌下
に反応温度50〜200℃、好ましくは60〜160℃
の範囲で行なわれる。反応時の圧力は、通常、常圧下で
行なわれるが、減圧下でも差し支えない。所望ならば加
圧下にすることもできる。反応時間は、10分〜24時
間、好ましくは30分〜10時間である。
Furthermore, the polymerization reaction conditions of the present invention vary depending on the type of polymerization initiator used, the amount used, etc., and usually the reaction temperature is 50 to 200°C, preferably 60 to 160°C, with stirring.
It is carried out within the range of The pressure during the reaction is usually carried out under normal pressure, but it may also be carried out under reduced pressure. It can also be under pressure if desired. The reaction time is 10 minutes to 24 hours, preferably 30 minutes to 10 hours.

【0016】本発明方法によって得られる末端に官能基
を有するスチレン系ポリマーは、通常1分子当り平均1
.2個以上2.0個以下の官能基を有している。また、
ゲル浸透クロマトグラフィー(GPC)を使用して測定
した数平均分子量(Mn)は、反応条件によって異なる
が、通常は2,000〜200,000であり、そして
重量平均分子量(Mw)と数平均分子量(Mn)の比(
Mw/Mn)は1.5〜4.0である。また、仕込モノ
マーのポリマーへの転化率は、50%以上で得られる。
The styrenic polymer having a functional group at the end obtained by the method of the present invention usually has an average of 1 per molecule.
.. It has 2 or more and 2.0 or less functional groups. Also,
The number average molecular weight (Mn) measured using gel permeation chromatography (GPC) is typically between 2,000 and 200,000, depending on the reaction conditions, and the weight average molecular weight (Mw) and number average molecular weight (Mn) ratio (
Mw/Mn) is 1.5 to 4.0. Further, the conversion rate of the charged monomer to the polymer is obtained at 50% or more.

【0017】本発明により得られる末端に官能基を有す
るスチレン系ポリマーは、それ自体を機能性樹脂として
利用できるばかりでなく、ブロックコポリマー、グラフ
トコポリマー等の原料としても利用することができる。 従って、この重合体は接着剤、塗料、成形品、樹脂、ア
スファルト類等の改質に極めて有用である。また、本発
明を製法上の立場から見ると、従来法と比較して、常圧
下、短時間で分子量分布が狭いポリマーを高収率で得る
ことが可能である。この結果、純度の高いブロック共重
合体、グラフトポリマー共重合体の原料として利用でき
、かつ工業的な生産性も向上するという特徴を有してい
る。
The styrenic polymer having a functional group at the end obtained by the present invention can be used not only as a functional resin itself, but also as a raw material for block copolymers, graft copolymers, etc. Therefore, this polymer is extremely useful for modifying adhesives, paints, molded products, resins, asphalts, etc. Furthermore, when the present invention is viewed from a production method standpoint, it is possible to obtain a polymer with a narrow molecular weight distribution in a high yield in a short time under normal pressure, compared to conventional methods. As a result, it can be used as a raw material for highly pure block copolymers and graft polymer copolymers, and has the characteristics of improved industrial productivity.

【0018】[0018]

【実施例】以下、実施例及び比較例に基づいて、本発明
を具体的に説明する。なお、以下の実施例及び比較例に
おいて、得られたスチレン系ポリマーのMn及びMwは
、単分散ポリスチレン(ウォーターズ社製)でキャリブ
レーションしたゲル浸透クロマトグラフィー(GPC)
により、移動相としてテトラヒドロフランを、また、検
出器としてRI検出器を使用し、溶出速度1.0ml/
minの条件で測定した。また、ポリマー1分子が有す
る末端官能基の平均個数は、実施例1〜6おいては自動
滴定装置〔三菱化成工業(株)製GT−05型〕を使用
し、ポリマー溶液を水酸化ナトリウム水溶液で中和滴定
することにより定量した。また、実施例7〜11おいて
は、以下の様な方法で末端をシリルエーテル化したポリ
マーの 1H−NMRを測定して末端官能基の平均個数
を定量した。すなわち、ポリスチレン1重量部にTHF
20重量部、トリメチルクロルシラン1重量部及びトリ
エチルアミン1重量部を混合し、80℃で3時間反応さ
せ、次いでエバポレーターでTHFを除去し、2重量部
のクロロホルムに溶解させた後、50重量部のメタノー
ルに投入してポリマーを沈澱させ、沈澱したポリマーを
ろ別し、続いて1mmHg、50℃で1日間脱気して蒸
発分を除去し、末端がシリルエーテル化されたポリマー
を得、これを 1H−NMRで測定した。
[Examples] The present invention will be specifically explained below based on Examples and Comparative Examples. In the following Examples and Comparative Examples, Mn and Mw of the obtained styrenic polymers were determined by gel permeation chromatography (GPC) calibrated with monodisperse polystyrene (manufactured by Waters).
Using tetrahydrofuran as the mobile phase and an RI detector as the detector, the elution rate was 1.0 ml/
The measurement was performed under the condition of min. In addition, in Examples 1 to 6, the average number of terminal functional groups possessed by one polymer molecule was determined using an automatic titrator [GT-05 type manufactured by Mitsubishi Chemical Industries, Ltd.]. It was determined by neutralization titration. Further, in Examples 7 to 11, the average number of terminal functional groups was determined by measuring 1H-NMR of the polymer whose terminal was silyl etherified in the following manner. That is, THF is added to 1 part by weight of polystyrene.
20 parts by weight, 1 part by weight of trimethylchlorosilane and 1 part by weight of triethylamine were mixed and reacted at 80°C for 3 hours, then THF was removed with an evaporator, dissolved in 2 parts by weight of chloroform, and 50 parts by weight of The polymer was precipitated by pouring it into methanol, and the precipitated polymer was filtered, followed by degassing at 1 mmHg and 50°C for 1 day to remove the evaporated content, to obtain a polymer whose terminal was silyl etherified. Measured by 1H-NMR.

【0019】 実施例1〜6 攪拌器、還流冷却器、滴下ロート、熱電対、重合開始剤
供給口、及び窒素ガス吹き込み口を備えたガラスフラス
コにモノマーとしてスチレンを仕込み、窒素ガス導入下
に90℃で、1,4−ジオキサンに溶解した重合開始剤
〔4,4’−アゾビス−4−シアノバレリックアシド(
ACVA)〕を滴下ロートより添加し、重合を開始した
Examples 1 to 6 Styrene was charged as a monomer into a glass flask equipped with a stirrer, a reflux condenser, a dropping funnel, a thermocouple, a polymerization initiator supply port, and a nitrogen gas inlet, and the mixture was heated to 90°C while nitrogen gas was being introduced. The polymerization initiator [4,4'-azobis-4-cyanovaleric acid (
ACVA] was added from the dropping funnel to initiate polymerization.

【0020】一方、重合開始直後より、ACVAの1,
4−ジオキサン溶液を定量ポンプにて連続的に供給した
。  所定の反応時間が経過した後、重合反応系を90
℃に保持しながら3時間攪拌し、残留重合開始剤ACV
Aを分解した。このときには重合開始剤溶液の供給を停
止した。
On the other hand, immediately after the start of polymerization, 1,
The 4-dioxane solution was continuously supplied using a metering pump. After the predetermined reaction time has elapsed, the polymerization reaction system is heated to 90%
Stir for 3 hours while maintaining at ℃ to remove residual polymerization initiator ACV.
A was disassembled. At this time, the supply of the polymerization initiator solution was stopped.

【0021】残留ACVAの分解終了後、1,4−ジオ
キサンに溶解した重合禁止剤(ターシャリブチルカテコ
ール)を加え、重合反応を停止させた。得られた重合混
合物に600重量部のクロロホルムを加え、これを2,
800重量部のメタノール中に添加し、反応混合物中の
ポリマーを沈澱させた。その後、ポリマーをろ別し、続
いて、1mmHg、70℃で3日間脱気を行い、蒸発分
を除去した。重合反応条件及び重合反応結果、並びに得
られたスチレン系ポリマーの物性をそれぞれ表1に示す
After the residual ACVA was completely decomposed, a polymerization inhibitor (tert-butylcatechol) dissolved in 1,4-dioxane was added to stop the polymerization reaction. 600 parts by weight of chloroform was added to the obtained polymerization mixture, and 2.
It was added to 800 parts by weight of methanol to precipitate the polymer in the reaction mixture. Thereafter, the polymer was filtered off, followed by deaeration at 1 mmHg and 70° C. for 3 days to remove evaporated components. Table 1 shows the polymerization reaction conditions, polymerization reaction results, and physical properties of the obtained styrenic polymer.

【0022】[0022]

【表1】[Table 1]

【0023】 実施例7〜11 攪拌器、還流冷却器、滴下ロート、熱電対、重合開始剤
供給口、及び窒素ガス吹き込み口を備えたガラスフラス
コに、モノマーとしてスチレンを仕込み、窒素ガス導入
下に110℃で、DMFに溶解した重合開始剤(2,2
’−アゾビス〔2−(ヒドロキシメチル) プロピオニ
トリル〕(AHPN))を滴下ロートより添加し、重合
を開始した。一方、重合開始直後より、AHPNのDM
F溶液を定量ポンプにて連続的に供給した。
Examples 7 to 11 Styrene was charged as a monomer into a glass flask equipped with a stirrer, a reflux condenser, a dropping funnel, a thermocouple, a polymerization initiator supply port, and a nitrogen gas inlet, and the flask was heated under nitrogen gas introduction. Polymerization initiator (2,2
'-Azobis[2-(hydroxymethyl)propionitrile] (AHPN)) was added from the dropping funnel to initiate polymerization. On the other hand, immediately after the start of polymerization, DM of AHPN
The F solution was continuously supplied using a metering pump.

【0024】所定の反応時間が経過した後、重合反応系
を110℃に保持しながら3時間攪拌し、残留重合開始
剤AHPNを分解した。このときには重合開始剤溶液の
供給は停止した。残留AHPNの分解終了後、冷却し、
重合反応を停止させた。得られた重合混合物に50重量
部のクロロホルムを加え、これを500重量部のメタノ
ール中に添加し、反応混合物中のポリマーを沈澱させた
。その後、ポリマーをろ別し、続いて、1mmHg、7
0℃にて、3日間脱気を行い、蒸発分を除去した。重合
反応条件及び重合反応結果並びに得られたスチレン系ポ
リマーの物性を表2に示す。
After the predetermined reaction time had elapsed, the polymerization reaction system was stirred for 3 hours while being maintained at 110° C. to decompose the residual polymerization initiator AHPN. At this time, the supply of the polymerization initiator solution was stopped. After the residual AHPN has been decomposed, it is cooled,
The polymerization reaction was stopped. 50 parts by weight of chloroform was added to the obtained polymerization mixture, which was then added to 500 parts by weight of methanol to precipitate the polymer in the reaction mixture. Thereafter, the polymer was filtered off, followed by 1 mmHg, 7
Deaeration was performed at 0° C. for 3 days to remove evaporated components. Table 2 shows the polymerization reaction conditions, polymerization reaction results, and physical properties of the obtained styrenic polymer.

【0025】[0025]

【表2】[Table 2]

【0026】 比較例1 スチレン333重量部をガラスフラスコ内に仕込み、窒
素ガス導入下に攪拌しながら146℃まで加熱した。重
合反応系が146℃に到達した時点で滴下ロートより3
−メルカプトプロピオン酸(以下、MPAと略称する)
3.2重量部を加え、重合を開始した。重合開始と同時
に定量ポンプを使用してスチレン667重量部とMPA
3.2重量部とからなる溶液を4時間かけて反応系に供
給した。この間、反応温度は146℃から徐々に上昇し
、170℃に達した時点で以後一定に保持した。供給終
了後、更にMPA3.2重量部を3時間かけて連続的に
反応系に供給した。更に、3時間保持して反応を終了し
、重合反応混合物中にクロロホルム1,000重量部を
添加し、これを6,000重量部のメタノール中に添加
してポリマーを沈澱させ、ろ別した。得られたポリマー
を1mmHg、70℃にて3日間脱気を行い、蒸発分を
除去した。得られたポリマーの数平均分子量(Mn)は
5,400、重量平均分子量(Mw)は13,000、
Mw/Mnは2.41であった。また、このスチレン系
ポリマーの1分子当りの官能基の平均個数は0.67で
あった。
Comparative Example 1 333 parts by weight of styrene was placed in a glass flask and heated to 146° C. while stirring while introducing nitrogen gas. When the polymerization reaction system reached 146°C, 3
-Mercaptopropionic acid (hereinafter abbreviated as MPA)
3.2 parts by weight was added to start polymerization. At the same time as polymerization started, 667 parts by weight of styrene and MPA were added using a metering pump.
A solution consisting of 3.2 parts by weight was supplied to the reaction system over 4 hours. During this time, the reaction temperature gradually rose from 146°C, and was kept constant after reaching 170°C. After the supply was completed, 3.2 parts by weight of MPA was further continuously supplied to the reaction system over 3 hours. The reaction was further maintained for 3 hours to complete the reaction, and 1,000 parts by weight of chloroform was added to the polymerization reaction mixture, and this was added to 6,000 parts by weight of methanol to precipitate the polymer, which was filtered. The obtained polymer was degassed at 1 mmHg and 70° C. for 3 days to remove evaporated components. The number average molecular weight (Mn) of the obtained polymer was 5,400, the weight average molecular weight (Mw) was 13,000,
Mw/Mn was 2.41. Further, the average number of functional groups per molecule of this styrenic polymer was 0.67.

【0027】 比較例2 スチレン200重量部を、ACVA2重量部及びクロル
ベンゼン200重量部をガラスフラスコ内に仕込み、窒
素ガス導入下に攪拌しながら90℃に昇温せて14時間
重合反応を行った。重合反応終了後、重合反応混合物中
にクロロホルム200重量部を添加し、これを3,00
0重量部のメタノール中に添加してポリマーを沈澱させ
、ろ別した。得られたポリマーを1mmHg、70℃に
て3日間脱気を行い、蒸発分を除去した。得られたポリ
マーの数平均分子量(Mn)は60,000、重量平均
分子量(Mw)は145,000、Mw/Mnは2.4
2であった。また、ポリマーへの転化率は33.0%で
あった。更に、このスチレン系ポリマーの1分子当りの
官能基の平均個数は1.88であった。
Comparative Example 2 200 parts by weight of styrene, 2 parts by weight of ACVA, and 200 parts by weight of chlorobenzene were placed in a glass flask, and the temperature was raised to 90° C. with stirring while introducing nitrogen gas to conduct a polymerization reaction for 14 hours. . After the polymerization reaction was completed, 200 parts by weight of chloroform was added to the polymerization reaction mixture, and 3,00 parts by weight of chloroform was added to the polymerization reaction mixture.
The polymer was precipitated by adding it to 0 parts by weight of methanol and filtered. The obtained polymer was degassed at 1 mmHg and 70° C. for 3 days to remove evaporated components. The number average molecular weight (Mn) of the obtained polymer was 60,000, the weight average molecular weight (Mw) was 145,000, and the Mw/Mn was 2.4.
It was 2. Moreover, the conversion rate to polymer was 33.0%. Furthermore, the average number of functional groups per molecule of this styrene polymer was 1.88.

【0028】上記実施例1〜11及び比較例1の結果か
ら、従来法により得られた末端に官能基を有するスチレ
ン系ポリマーの1分子当りの官能基の平均個数が0.6
7であるのに対し、本発明法により得られたポリスチレ
ンでは1.40〜1.98となっており、ポリマー1分
子当りの官能基の平均個数が多くなっていることが判明
した。また、比較例2との結果から、従来法ではモノマ
ーの転化率が33.0%であったのに対し、本発明方法
では平均75%と転化率が増加することが判明した。
From the results of Examples 1 to 11 and Comparative Example 1, it is clear that the average number of functional groups per molecule of the styrenic polymer having functional groups at the ends obtained by the conventional method was 0.6.
7, whereas the polystyrene obtained by the method of the present invention has a value of 1.40 to 1.98, indicating that the average number of functional groups per polymer molecule is large. Further, from the results of Comparative Example 2, it was found that while the monomer conversion rate was 33.0% in the conventional method, the conversion rate increased to an average of 75% in the method of the present invention.

【0029】[0029]

【発明の効果】本発明方法によれば、従来法に比較して
ポリマー1分子が有する官能基の平均個数が大きなポリ
スチレンを高収率で製造することができ、また、分子量
を広い範囲にわたって自由にコントロールすることがで
き、分子量分布も狭い範囲に制御できる。従って、本発
明方法によって得られるポリマーは、1分子当りに有す
る官能基の平均個数が大きいことから、規則性の高いブ
ロック共重合体やグラフト共重合体を得るための製造原
料に供することができるだけでなく、更にそれ自体機能
性樹脂として利用可能であり、接着剤、塗料、成形品、
樹脂、アスファルト類等の改質に極めて有用である。
Effects of the Invention According to the method of the present invention, polystyrene having a larger average number of functional groups per polymer molecule can be produced in high yield compared to conventional methods, and the molecular weight can be freely adjusted over a wide range. The molecular weight distribution can also be controlled within a narrow range. Therefore, since the polymer obtained by the method of the present invention has a large average number of functional groups per molecule, it can be used as a raw material for producing highly regular block copolymers and graft copolymers. In addition, it can be used as a functional resin itself, such as adhesives, paints, molded products,
Extremely useful for modifying resins, asphalts, etc.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】  スチレン系モノマーを重合する際に、
重合反応系内に官能基を有するラジカル重合開始剤を連
続的又は間欠的に供給することを特徴とする末端に官能
基を有するスチレン系ポリマーの製造法。
Claim 1: When polymerizing a styrenic monomer,
1. A method for producing a styrenic polymer having a functional group at its terminal, which comprises continuously or intermittently supplying a radical polymerization initiator having a functional group into a polymerization reaction system.
【請求項2】  官能基を有するスチレン系ポリマーの
数平均分子量(Mn)が1,000〜200,000で
あり、重量平均分子量(Mw)と数平均分子量(Mn)
との比(Mw/Mn)が1.5〜4.0であり、かつ、
ポリマー1分子が有する官能基の平均個数が1.2〜2
.0である請求項1記載の末端に官能基を有するスチレ
ン系ポリマーの製造法。
2. The styrenic polymer having a functional group has a number average molecular weight (Mn) of 1,000 to 200,000, and a weight average molecular weight (Mw) and a number average molecular weight (Mn)
The ratio (Mw/Mn) is 1.5 to 4.0, and
The average number of functional groups per polymer molecule is 1.2 to 2.
.. 2. The method for producing a styrenic polymer having a terminal functional group according to claim 1, wherein
【請求項3】  重合開始剤が、官能基を有する過酸化
物系化合物又は官能基を有するアゾ系化合物若しくはこ
れらの混合物である請求項1記載の末端に官能基を有す
るスチレン系ポリマーの製造法。
3. The method for producing a styrenic polymer having a terminal functional group according to claim 1, wherein the polymerization initiator is a peroxide compound having a functional group, an azo compound having a functional group, or a mixture thereof. .
JP4730191A 1990-04-20 1991-02-21 Production of functional group-terminated styrene polymer Withdrawn JPH04213307A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4730191A JPH04213307A (en) 1990-04-20 1991-02-21 Production of functional group-terminated styrene polymer

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP10292290 1990-04-20
JP2-102922 1990-04-20
JP4730191A JPH04213307A (en) 1990-04-20 1991-02-21 Production of functional group-terminated styrene polymer

Publications (1)

Publication Number Publication Date
JPH04213307A true JPH04213307A (en) 1992-08-04

Family

ID=26387468

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH04213307A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4912120A (en) * 1986-03-14 1990-03-27 Syntex (U.S.A.) Inc. 3,5-substituted 4,5-dihydroisoxazoles as transglutaminase inhibitors
JPH059354A (en) * 1991-07-03 1993-01-19 Sanyo Chem Ind Ltd Compatibilizing agent for resin and resin composition
JP2002080514A (en) * 2000-09-05 2002-03-19 Daicel Chem Ind Ltd Complex-based polymerization initiator
WO2002085957A1 (en) * 2001-04-24 2002-10-31 Ppg Industries Ohio, Inc. Synthesis of vinyl polymers by controlled radical polymerization

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4912120A (en) * 1986-03-14 1990-03-27 Syntex (U.S.A.) Inc. 3,5-substituted 4,5-dihydroisoxazoles as transglutaminase inhibitors
JPH059354A (en) * 1991-07-03 1993-01-19 Sanyo Chem Ind Ltd Compatibilizing agent for resin and resin composition
JP2002080514A (en) * 2000-09-05 2002-03-19 Daicel Chem Ind Ltd Complex-based polymerization initiator
WO2002085957A1 (en) * 2001-04-24 2002-10-31 Ppg Industries Ohio, Inc. Synthesis of vinyl polymers by controlled radical polymerization
US6875832B2 (en) 2001-04-24 2005-04-05 Ppg Industries Ohio, Inc. Synthesis of vinyl polymers by controlled radical polymerization
US7351781B2 (en) 2001-04-24 2008-04-01 Ppg Industries Ohio, Inc. Synthesis of vinyl polymers by controlled radical polymerization

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