JPH04169554A - Production of neo acid ester - Google Patents

Production of neo acid ester

Info

Publication number
JPH04169554A
JPH04169554A JP2296673A JP29667390A JPH04169554A JP H04169554 A JPH04169554 A JP H04169554A JP 2296673 A JP2296673 A JP 2296673A JP 29667390 A JP29667390 A JP 29667390A JP H04169554 A JPH04169554 A JP H04169554A
Authority
JP
Japan
Prior art keywords
acid
neo
ester
polyol
lubricating oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2296673A
Other languages
Japanese (ja)
Inventor
Katsuhiro Fujii
克宏 藤井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanken Kako KK
Original Assignee
Sanken Kako KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanken Kako KK filed Critical Sanken Kako KK
Priority to JP2296673A priority Critical patent/JPH04169554A/en
Publication of JPH04169554A publication Critical patent/JPH04169554A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Landscapes

  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

PURPOSE:To obtain a neo acid ester suitable for a lubricating oil, hardly containing an unreacted part in reacting a specific polyol with a neo acid by using an inorganic acid and/or an organic sulfonic acid and a phosphorous ester. CONSTITUTION:A polyol containing three or more hydroxyl groups is reacted with a neo acid approximately completely by using an inorganic acid selected from sulfuric acid, hydrochloric acid, etc., and one or more acids selected from benzenesulfonic acid, metahnesulfonic acid, etc., and a phosphorous ester selected from triphenyl phosphite, trimethyl phosphite or trioctyl phosphite to give a neo acid ester having excellent electrical characteristics when used as a lubricating oil, excellent hydrolysis resistance, oxidation stability, etc., because of not only low acid value of product but also extremely low hydroxyl number based on unreacted part of polyol.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は潤滑油に適するネオ酸エステルの製造方法に関
する 〈従来の技術〉 従来、トリメチロールプロパントリヘキサノエート、ト
リメチロールプロパントリオレートなどのヒンダードエ
ステルが各種潤滑油として使用されているが、耐加水分
解性、1ヒ安定性等についてはまだまだ問題が多い。そ
こでトリメチロールプロパン等のポリオールに分解しに
くいネオ酸を反応せしめたネオエステルが検討されてい
るがポリオール側の未反応部分が残るため製品は高い水
酸基価を示す。水酸基価が高いと潤滑油の電気的特性及
び耐加水分解性が劣り、冷蔵庫等の冷凍機油には使用で
きない。
[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a method for producing a neoacid ester suitable for lubricating oil. Hindered esters have been used as various lubricating oils, but there are still many problems with regard to hydrolysis resistance, 1H stability, etc. Therefore, neoesters, which are made by reacting neoacids that are difficult to decompose with polyols such as trimethylolpropane, are being considered, but because the unreacted portion of the polyol remains, the products exhibit high hydroxyl values. If the hydroxyl value is high, the electrical properties and hydrolysis resistance of the lubricating oil will be poor, and it cannot be used as a refrigerating machine oil for refrigerators and the like.

く本発明が解決しようとする課題〉 本発明は反応を充分に行なわしめ、未反応部分のほとん
どないポリオールのネオ酸エステルを製造することをl
1題とする。
Problems to be Solved by the Present Invention The present invention aims to sufficiently carry out the reaction and produce a polyol neoacid ester with almost no unreacted portion.
There will be one topic.

<m題を解決するための手段〉 本発明者らは、上記課題を解決する為、反応触媒につい
て種々検討した結果、水酸基を3個以上含有するポリオ
ールとネオ酸をほぼ完全に反応させるには、反応触媒と
して無機酸又は有機スルホン酸から選ばれる少なくとも
一種と亜リン酸エステルとの併用が優れていることを見
比した。
<Means for solving problem m> In order to solve the above problem, the present inventors have conducted various studies on reaction catalysts, and have found that in order to almost completely react a polyol containing three or more hydroxyl groups with a neoacid, It has been found that the combined use of at least one selected from inorganic acids or organic sulfonic acids and phosphite as a reaction catalyst is excellent.

従来からエステル化の触媒として無機酸又は有機スルホ
ン1よ使用されているが、この触媒を水酸基価を3個以
上含有するポリオールとネオ酸の反応に適用してもポリ
オール中の一部が未反応のまま残ってしまう。
Conventionally, inorganic acids or organic sulfones1 have been used as catalysts for esterification, but even when this catalyst is applied to the reaction of a neoacid with a polyol containing three or more hydroxyl groups, a portion of the polyol remains unreacted. It remains as it is.

一方、触媒として亜リン酸エステルを単独使用する場合
は非常に反応が進みにくい。
On the other hand, when a phosphite ester is used alone as a catalyst, the reaction progresses very slowly.

ところが無機又は有機スルホン酸と亜リン酸エステルを
併用する場合はポリオール部分はほぼ完全に反応し水酸
基価で表示すると3以下のものかえられる。併用するこ
とによフて反応が進む理由については明解には分ってい
ない。
However, when an inorganic or organic sulfonic acid and a phosphite are used together, the polyol portion reacts almost completely and the hydroxyl value can be changed to 3 or less. The reason why the reaction progresses when used together is not clearly understood.

ここで使用される無機酸としては硫酸、@酸等があげら
れ、また有機スルホン酸としてはトルエンスルホン酸、
ベンゼンスルホントメタンスルホン酸等があげられる。
Inorganic acids used here include sulfuric acid, @ acid, etc., and organic sulfonic acids include toluenesulfonic acid,
Examples include benzenesulfonate methanesulfonic acid.

又亜リン酸エステルとしてはトリフェニルフォスファイ
ト、トリメチルフォスファイト、トリオクチルフォスフ
ァイト等が例示される。
Examples of the phosphite include triphenylphosphite, trimethylphosphite, trioctylphosphite, and the like.

本発明で使用される水酸基を3個以上含有するポリオー
ルとしてはグリセロール、ジグリセロール、トリメチロ
ールエタン、ジ(トリメチロールエタン)、トリメチロ
ールプロパン、ジ(トリメチロールプロパン)、ペンタ
エリスリトール、ジ(ペンタエリスリトール)、トリ 
(ペンタエリスリトール)等があげられる。
Polyols containing three or more hydroxyl groups used in the present invention include glycerol, diglycerol, trimethylolethane, di(trimethylolethane), trimethylolpropane, di(trimethylolpropane), pentaerythritol, and di(pentaerythritol). ),bird
(pentaerythritol), etc.

又1本発明で使用されるネオ酸としてはカルボキシル基
の隣の炭素に3個のアルキルを有するものを意味してい
るが、具体的にはピバリンi!、2゜2−ジメチルブタ
ンE 2,2−ジメチルペンタン酸、2−エチル2−メ
チルブffl!、 2.2−ジメチルへブタン酸、2,
2,4.4−テトラメチルブタン酸、2−イソプロピル
2.3−ジメチルブタンa、2−エチル2,3.3−I
−ジメチルブタン1.2,2,3.4−テトラメチルペ
ンタン酸、2,2,3.3−テトラメチルペンタン酸又
はこれらの混合物であるネオペンタンLネオへブタン酸
、ネオノナン酸、ネオデカン酸等が例示される。一般に
反応させようとするネオ酸の仕込量は水酸基を3個以上
含有するポリオールに対して当量比で3%〜35%過剰
に用い、反応後のその過剰のネオ酸は加温減圧下に1去
し回収される。
Furthermore, the neoacid used in the present invention refers to one having three alkyl atoms on the carbon next to the carboxyl group, and specifically, pivalin i! , 2゜2-dimethylbutane E 2,2-dimethylpentanoic acid, 2-ethyl 2-methylbuffl! , 2.2-dimethylhebutanoic acid, 2,
2,4.4-tetramethylbutanoic acid, 2-isopropyl 2,3-dimethylbutane a, 2-ethyl 2,3.3-I
-dimethylbutane 1.2,2,3.4-tetramethylpentanoic acid, 2,2,3.3-tetramethylpentanoic acid or a mixture thereof neopentane L neohebutanoic acid, neononanoic acid, neodecanoic acid, etc. Illustrated. Generally, the amount of neoacid to be reacted is 3% to 35% excess in equivalent ratio to the polyol containing 3 or more hydroxyl groups, and after the reaction, the excess neoacid is heated and decompressed by 1%. removed and collected.

又、本発明で使用される混合触媒の添加量は無機酸又は
有機スルホン酸が反応系全重量に対して0゜1%〜1.
0%、又亜リン酸エステルが0゜5%〜5.0%である
のが通常である。使用した触媒の無機酸又は有機スルホ
ン酸はアルカリ水洗等により最終的には製品から除去さ
れる。
Further, the amount of the mixed catalyst used in the present invention is 0.1% to 1.0% of the inorganic acid or organic sulfonic acid based on the total weight of the reaction system.
0%, and the phosphorous acid ester content is usually 0.5% to 5.0%. The inorganic acid or organic sulfonic acid of the catalyst used is finally removed from the product by washing with alkaline water or the like.

又、反応温度としては使用されるネオ酸の沸点等によっ
ても異なるが、通常150〜250℃で実施される。許
される限りにおいては200〜250℃で実施される方
が好ましい。
Although the reaction temperature varies depending on the boiling point of the neoacid used, it is usually carried out at 150 to 250°C. It is preferable to carry out the reaction at a temperature of 200 to 250°C as long as it is permissible.

〈実施例〉 以下に本発明を実施例により具体的に説明するが、本発
明はこれらの実施例に限定されるものではない。
<Examples> The present invention will be specifically explained below using Examples, but the present invention is not limited to these Examples.

尚、潤滑油としての特性は下記の試験法で測定した。The properties as a lubricating oil were measured by the following test method.

1)100℃及び40℃における動粘度;JIS2)流
動点;JIS  K2269 3)R−134aとの相溶性;供試油とR−1348と
を7=3(重量)で混合し一40℃に冷却し、分離する
ものをX、分離しないものをOとする。
1) Kinematic viscosity at 100°C and 40°C; JIS 2) Pour point; JIS K2269 3) Compatibility with R-134a; Mix the test oil and R-1348 at 7=3 (weight) and heat to -40°C. Let X be the thing that is cooled and separated, and O be the thing that is not separated.

4)耐加水分解性;AS”rM  D2619の試験に
おいて供試油の酸価に変化のないものを0、酸価の変化
率が5%以内のものを△、5%を越える物を×とする。
4) Hydrolysis resistance: AS”rM D2619 test: 0 if there is no change in the acid value of the sample oil, △ if the acid value change rate is within 5%, × if it exceeds 5%. do.

実施例1 トリメチロールプロパン134gと2.2−ジメチルブ
タン51371 gを2.0gのパラトルエンスルホン
酸と5.0gのトリフェニルフォスファイトの触媒存在
下に200〜230℃で水酸基価が1以下になるまで反
応させる。反応終了後、過剰酸を系外に除き、3%炭酸
ナトリウム洗浄、水洗浄、脱水及び液通を行なう、得ら
れた物の潤滑油としての特性を測定すると次のとおりで
あった。
Example 1 134 g of trimethylolpropane and 51,371 g of 2,2-dimethylbutane were reduced to a hydroxyl value of 1 or less at 200 to 230°C in the presence of a catalyst of 2.0 g of para-toluenesulfonic acid and 5.0 g of triphenylphosphite. Let it react until the reaction is complete. After the reaction was completed, excess acid was removed from the system, followed by washing with 3% sodium carbonate, washing with water, dehydration, and liquid passage.The properties of the obtained product as a lubricating oil were measured as follows.

100℃における動粘度:5.8cSt40℃における
動粘度 :  55cSt流動点ニー30℃ 水酸基価
:O,O!5KOHIIg1g  19価: 0 、 
OI KOHwg/g  体積固有抵抗:4.4本10
14Ωl附加水分解性二〇R−134aとの相溶性:O 実施例2 ジトリメチロールプロパン250gと2,2−ジメチル
ペンタン9559 gを0.81gの硫酸と4.05g
のトリエチルフォスファイトの触媒存在下に200〜2
30’Cで水酸基価が1以下になるまで反応させる。反
応終了後過剰酸を系外に除き、3%炭酸ナトリウム洗浄
、水洗浄、脱水及び濾過を行う。得られた物の潤滑油と
しての特性を測定すると次の通りであった。
Kinematic viscosity at 100°C: 5.8 cSt Kinematic viscosity at 40°C: 55 cSt Pour point at knee 30°C Hydroxyl value: O, O! 5KOHIIg1g 19 value: 0,
OI KOHwg/g Volume resistivity: 4.4 pieces 10
Compatibility with hydrolyzable 20R-134a with 14Ωl: O Example 2 250 g of ditrimethylolpropane and 9559 g of 2,2-dimethylpentane were mixed with 0.81 g of sulfuric acid and 4.05 g.
200-2 in the presence of a catalyst of triethyl phosphite.
The reaction is carried out at 30'C until the hydroxyl value becomes 1 or less. After the reaction is completed, excess acid is removed from the system, and the mixture is washed with 3% sodium carbonate, washed with water, dehydrated, and filtered. The properties of the obtained product as a lubricating oil were measured and were as follows.

100℃における動粘度 ニー20cSt40℃に右け
る動粘度 :  400cSt流動点ニー20”C水酸
基価:0.02KOHmg1g  1m価: 0 、0
2 KOHmg/g  体積固有抵抗:5,2本101
4Ω■ 加水分解性二0R−134aとの相溶性:○ 実施例3 トリメチロールエタン120gと2,2−ジメチルペン
タン酸371gを2.0gのパラトルエンスルホン酸と
5.0gのトリオクチルフォスファイトの触媒存在下に
200〜230℃で水酸基価が1以下になるまで反応さ
せる。反応終了後過剰酸を系外に除き、3%炭酸ナトリ
ウム洗浄、水洗浄、脱水、及び濾過を行う。得られた物
の潤滑油としての物性を測定すると次の通りであった。
Kinematic viscosity at 100°C Knee 20cSt Kinematic viscosity at 40°C: 400cSt Pour point Knee 20”C Hydroxyl value: 0.02KOHmg1g 1m value: 0,0
2 KOHmg/g Volume resistivity: 5, 2 101
4Ω■ Compatibility with hydrolyzable 20R-134a: ○ Example 3 120 g of trimethylolethane and 371 g of 2,2-dimethylpentanoic acid were mixed with 2.0 g of para-toluenesulfonic acid and 5.0 g of trioctyl phosphite. The reaction is carried out at 200 to 230°C in the presence of a catalyst until the hydroxyl value becomes 1 or less. After the reaction is completed, excess acid is removed from the system, followed by washing with 3% sodium carbonate, washing with water, dehydration, and filtration. The physical properties of the obtained product as a lubricating oil were measured and were as follows.

100℃における動粘度 :  4.6cSt40℃に
おける動粘度 :    30cSt流動点ニー40℃
 水酸基価:0.02KO)IB;/g  !![価:
 0 、03 KOHmg/g  体積固有抵抗:4.
6本10′4Ω国 加水分解性:0R−134aとの相
溶性:O 比較例1 トリメチロールプロパン134gと2.2−ジメチルブ
タン酸を2.0gのパラトルエンスルホン酸触媒存在下
に200〜230℃で反応させると赤褐色の生成物が得
られる。この反応物中から過剰酸を系外に除き、3%炭
酸ナトリウム洗浄。
Kinematic viscosity at 100°C: 4.6cSt Kinematic viscosity at 40°C: 30cSt Pour point knee at 40°C
Hydroxyl value: 0.02KO)IB;/g! ! [Value:
0,03 KOHmg/g Volume resistivity: 4.
6 pieces 10'4 Ω Country Hydrolyzability: 0 Compatibility with R-134a: O Comparative Example 1 134 g of trimethylolpropane and 2,2-dimethylbutanoic acid were mixed in the presence of 2.0 g of p-toluenesulfonic acid catalyst to 200-230 When reacted at ℃, a reddish-brown product is obtained. Excess acid was removed from the reaction mixture and washed with 3% sodium carbonate.

水洗浄、脱水及び濾過を行う。得られた物の潤滑油とし
ての物性を測定すると次の通りであった。
Perform water washing, dehydration and filtration. The physical properties of the obtained product as a lubricating oil were measured and were as follows.

100℃における動粘度 :  6.2cSt40℃に
おける動粘度 :  65cSt流動点ニー25℃ 水
酸基価=33、OKOHm(/に 酸価: 0 、05
 KOHmg/K  体積固有抵抗:2.5本1010
Ω1 加水分解性:XR−134aとの相溶性:× 比較例2 トリメチロールエタン134gと2,2−ジメチルブタ
ン酸を5.0gのトリフェニルフォスファイト触媒存在
下に200〜230”Cで24時間厘広させる6反応終
了後過剰酸を系外に除き3%炭酸ナトリウム洗浄、水洗
浄、脱水及び濾過を行う、得られた物の潤滑油としての
物性を測定すると次の通りであった。
Kinematic viscosity at 100°C: 6.2 cSt Kinematic viscosity at 40°C: 65 cSt Pour point knee 25°C Hydroxyl value = 33, OKOHm (/) Acid value: 0,05
KOHmg/K Volume resistivity: 2.5 pieces 1010
Ω1 Hydrolyzability: Compatibility with XR-134a: × Comparative Example 2 134 g of trimethylolethane and 2,2-dimethylbutanoic acid were heated at 200 to 230”C for 24 hours in the presence of 5.0 g of triphenylphosphite catalyst. 6 After the completion of the spreading reaction, excess acid was removed from the system, followed by washing with 3% sodium carbonate, washing with water, dehydration and filtration.The physical properties of the obtained product as a lubricating oil were measured as follows.

100℃における動粘度 :  6.3cSt40℃に
おける動粘度 :  7QcSt流動点ニー20℃ 水
酸基価: l 76 KOHB/z酸価:0.10KO
)Is区/区 体積固有抵抗:1.0本10’Ωl 加
水分解性:× R−134aとの相溶性:X 〈発明の効果〉 本発明で得られるネオ酸エステルは実施例等にも記した
ごとく製品酸価が低いばかりでなくポリオールの未反応
部分に基ずく水酸基価も非常に低い。従って、かくして
得られた物は潤滑油として用いた時電気的特性等に優れ
ている。又、得られ・たエステルはネオ酸エステルであ
るため2加水分解性及び酸価安定性にも優れている。又
1本発明で得られるネオ酸エステルはオゾン層破壊の問
題から代替フロン冷媒として注目されている1、1゜1
.2−テトラフルオロエタン(R−134a)との相溶
性にも優れている。
Kinematic viscosity at 100°C: 6.3cSt Kinematic viscosity at 40°C: 7QcSt Pour point knee 20°C Hydroxyl value: l 76 KOHB/z Acid value: 0.10KO
)Is area/area Volume resistivity: 1.0 10'Ωl Hydrolyzability: × Compatibility with R-134a: As a result, not only the acid value of the product is low, but also the hydroxyl value, which is based on the unreacted portion of the polyol, is also very low. Therefore, the product thus obtained has excellent electrical properties when used as a lubricating oil. Furthermore, since the obtained ester is a neoacid ester, it has excellent dihydrolyzability and acid value stability. In addition, the neo acid ester obtained by the present invention is attracting attention as an alternative CFC refrigerant due to the problem of ozone layer depletion1,1゜1
.. It also has excellent compatibility with 2-tetrafluoroethane (R-134a).

Claims (1)

【特許請求の範囲】[Claims] 水酸基を3個以上含有するポリオールとネオ酸を反応さ
せるにおいて、触媒として無機酸又は有機スルホン酸か
ら選ばれる少なくとも一種と亜リン酸エステルを用いる
ことを特徴とするネオ酸エステルの製造方法
A method for producing a neo-acid ester, which comprises using at least one selected from inorganic acids or organic sulfonic acids and a phosphorous ester as a catalyst in reacting a polyol containing three or more hydroxyl groups with a neo-acid.
JP2296673A 1990-11-01 1990-11-01 Production of neo acid ester Pending JPH04169554A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2296673A JPH04169554A (en) 1990-11-01 1990-11-01 Production of neo acid ester

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2296673A JPH04169554A (en) 1990-11-01 1990-11-01 Production of neo acid ester

Publications (1)

Publication Number Publication Date
JPH04169554A true JPH04169554A (en) 1992-06-17

Family

ID=17836595

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2296673A Pending JPH04169554A (en) 1990-11-01 1990-11-01 Production of neo acid ester

Country Status (1)

Country Link
JP (1) JPH04169554A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5569450A (en) * 1993-03-17 1996-10-29 Minnesota Mining And Manufacturing Company Aerosol formulation containing an ester-, amide-, or mercaptoester-derived dispersing aid
JP2009501142A (en) * 2005-06-24 2009-01-15 ヘキソン スペシャルティ ケミカルズ インコーポレーテッド Method for esterifying polyols with tertiary alkyl-substituted acids

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5569450A (en) * 1993-03-17 1996-10-29 Minnesota Mining And Manufacturing Company Aerosol formulation containing an ester-, amide-, or mercaptoester-derived dispersing aid
JP2009501142A (en) * 2005-06-24 2009-01-15 ヘキソン スペシャルティ ケミカルズ インコーポレーテッド Method for esterifying polyols with tertiary alkyl-substituted acids

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