JPH0353591Y2 - - Google Patents

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Publication number
JPH0353591Y2
JPH0353591Y2 JP18435682U JP18435682U JPH0353591Y2 JP H0353591 Y2 JPH0353591 Y2 JP H0353591Y2 JP 18435682 U JP18435682 U JP 18435682U JP 18435682 U JP18435682 U JP 18435682U JP H0353591 Y2 JPH0353591 Y2 JP H0353591Y2
Authority
JP
Japan
Prior art keywords
coil
lead
connection lead
connection
riser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP18435682U
Other languages
Japanese (ja)
Other versions
JPS5990274U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed filed Critical
Priority to JP18435682U priority Critical patent/JPS5990274U/en
Publication of JPS5990274U publication Critical patent/JPS5990274U/en
Application granted granted Critical
Publication of JPH0353591Y2 publication Critical patent/JPH0353591Y2/ja
Granted legal-status Critical Current

Links

Description

【考案の詳細な説明】 [産業上の利用分野] 本考案は、導線を平板状のコイルに形成し、こ
れを中空の円筒状に曲げて構成した円筒状コイル
と、このコイルに接続するコミユテータをそなえ
たカツプ形無鉄心回転子における接続リードの保
持に関する。
[Detailed description of the invention] [Industrial application field] The invention consists of a cylindrical coil formed by forming a conductive wire into a flat coil and bending this into a hollow cylindrical shape, and a commutator connected to this coil. This invention relates to holding connection leads in a cup-shaped coreless rotor equipped with a cup-shaped coreless rotor.

[従来の技術] 従来、このようなカツプ形無鉄心回転子に用い
られるコイルは、たとえば特公昭44−4442号公報
に示されているように、導線を巻枠に巻きつけて
所要のコイル群を連続して形成し、巻枠から取り
出したコイル群を平板状に押し倒して治具の内型
外周に巻きつけることにより円筒状に構成し、外
型を装着して熱硬化性樹脂を含浸し固化させてい
る。
[Prior Art] Conventionally, the coils used in such cup-shaped coreless rotors are made by winding conductive wires around a winding frame to form the required coil groups, as shown in Japanese Patent Publication No. 4442-1983, for example. The coil group taken out from the winding frame is pressed down into a flat plate shape and wound around the outer circumference of the inner mold of the jig to form a cylindrical shape, and the outer mold is attached and impregnated with thermosetting resin. It is solidifying.

しかして、各極各相のコイル両端部は前記巻枠
に巻回するときに導線をコイルエンドからさらに
長く引き出して接続リードを形成するようにして
おり、所定のコミユテータへ接続される。
When both ends of the coil of each pole and each phase are wound around the winding frame, the conductive wire is pulled out longer from the coil end to form a connection lead, and is connected to a predetermined commutator.

第8図ないし第10図は従来のこの種回転子の
製造過程を示すもので、エナメル絶縁被覆などで
絶縁されたコイル導線を、亀甲形断面をもつた巻
枠(図示しない)に導線相互が重ならずかつ隙間
がないように並べて巻回し、両側のコイル辺1
a,1bと、コイルエンド1c,1dからなる1
台分のコイル群1を形成する。なお、所要巻数ご
とに第8図にaで示すように巻枠から導線を引き
出して連続巻回し、この部分で切断して接続リー
ド2を構成させる。このコイル群1は、導線相互
の形が崩れないように絶縁テープ3でコイル辺の
導線相互を仮に接着保持させて巻枠から取り出
し、一方のコイル辺を巻線軸方向に押し倒すよう
にして平板状に形成する。なお、接続リード2は
適当な長さにして先端部の絶縁被覆を除去する。
Figures 8 to 10 show the conventional manufacturing process of this type of rotor, in which coil conductors insulated with enamel insulation coating etc. are placed on a winding frame (not shown) with a hexagonal cross section. Wind the coils side by side so that they do not overlap or have any gaps.
1 consisting of a, 1b and coil ends 1c, 1d
A coil group 1 for each vehicle is formed. Incidentally, the conductive wire is drawn out from the winding frame for each required number of turns as shown by a in FIG. 8, continuously wound, and cut at this portion to form the connection lead 2. This coil group 1 is made into a flat plate by temporarily adhering and holding the conductors on the coil sides with insulating tape 3 so that the shapes of the conductors do not collapse, and then taking it out from the winding frame and pushing down one coil side in the direction of the winding axis. to form. Note that the connection lead 2 is made to have an appropriate length and the insulating coating at the tip is removed.

このように平板状に形成されたコイル群1を、
第9図のようにアルミ製ローターハブ6を圧入固
着した回転軸5に挿入した所定の径をもつ治具内
型4の外周に、接続リード2側のコイルエンド1
dを前記ローターハブ6の外周に接着させて巻き
つけ、コイル群両側の導線が一層になつている部
分を重ね合わせて円筒状に形成し、コイル群両端
の接合部を絶縁テープなどで仮止めして円筒状コ
イル10を形成する。ローターハブ6には絶縁7
を介してコミユテータ8をそなえ、各コミユテー
タから径方向にライザー9が設けられているが、
接続リード2は極数に応じてずれた位置のライザ
ーに接続されるため、第10図に示すように所定
位置のライザーに合わせ、かつ接続リード相互が
整然と並ぶように折り曲げる。この折り曲げ作業
はコイル群が円筒状になつているため、1本づつ
手作業でライザー位置に折り曲げ、曲げ作業が終
わると接続リード端をライザーの端面に押し付け
て溶接し、電気的に接続する。つぎに円筒状コイ
ル10の外周を治具外型4aで覆つて熱硬化性樹
脂を含浸硬化させ、硬化後治具外型および内型を
取り除く。このようにしてローターハブ6に片方
のコイルエンドを支持されたカツプ形回転子が製
作される。
The coil group 1 formed in a flat plate shape in this way is
As shown in Fig. 9, the coil end 1 on the connection lead 2 side
d is glued and wound around the outer periphery of the rotor hub 6, the parts where the conductor wires on both sides of the coil group are layered are overlapped to form a cylindrical shape, and the joints at both ends of the coil group are temporarily fixed with insulating tape or the like. Thus, a cylindrical coil 10 is formed. Insulation 7 for rotor hub 6
A commutator 8 is provided through the commutator, and a riser 9 is provided in the radial direction from each commutator.
Since the connection leads 2 are connected to risers at different positions depending on the number of poles, they are bent so that they align with the risers at predetermined positions as shown in FIG. 10, and so that the connection leads are aligned with each other in an orderly manner. Since the coil group is cylindrical, this bending process involves manually bending each coil one by one to the riser position, and once the bending process is complete, the connection lead end is pressed against the end face of the riser and welded to make an electrical connection. Next, the outer periphery of the cylindrical coil 10 is covered with a jig outer mold 4a, and a thermosetting resin is impregnated and cured, and after curing, the jig outer mold and inner mold are removed. In this way, a cup-shaped rotor with one coil end supported by the rotor hub 6 is manufactured.

[本考案が解決しようとする課題] しかるに、円筒状コイル10の接続リード2と
コミユテータ8のライザー9とを接続する場合、
コイルが円筒状になつているため、各接続リード
2を1本づつコイルエンド部分で折り曲げ、所定
のライザー位置に合わせねばならず、それぞれを
正確な位置に曲げるために曲げ作業に手数を要
し、接続リード2は曲げられただけで固定されて
いないため、ライザー9と溶接するときに接続リ
ード先端を各個にライザー位置に合わせて再度押
さえ付ける必要があり、作業性が悪かつた。
[Problems to be Solved by the Present Invention] However, when connecting the connection lead 2 of the cylindrical coil 10 and the riser 9 of the commutator 8,
Since the coil is cylindrical, each connection lead 2 must be bent one by one at the coil end and aligned with the predetermined riser position, which requires a lot of work to bend each lead to the correct position. Since the connection lead 2 was only bent and not fixed, when welding it to the riser 9, it was necessary to adjust the tip of each connection lead to the riser position and press it down again, resulting in poor workability.

また、接続リード2とライザー9とを接続した
後も、接続リードの相互間に隙間があるため後工
程でこの接続リードに接触して変形させたり、接
続部の切断や短絡の原因になるなどのおそれがあ
つた。
In addition, even after connecting the connecting lead 2 and the riser 9, there is a gap between the connecting leads, which may come in contact with the connecting lead in a later process and deform it, causing the connected part to break or a short circuit. There was a fear that

本考案は、このような点を改善し、接続リード
部分の保持を行わせるとともに作業を簡単化させ
るようにしたカツプ形無鉄心回転子を提供するこ
とを目的とする。
It is an object of the present invention to provide a cup-shaped coreless rotor that improves the above-mentioned problems, allows the connection lead portion to be held, and simplifies the work.

[課題を解決するための手段] このため、円筒状コイル10の接続リード引き
出し側のコイルエンド1dのライザー9側に、ラ
イザーに対応して接続リード2を挿通する保持溝
をもつたリード保持環を設け、接続リード2を所
定のライザー位置で保持溝に挿入保持させてライ
ザーとの接続を行うようにしており、このリード
保持環を可撓性の絶縁帯で構成し、コイル群が平
板状に成形されているときに接続リード2をこの
保持溝に挿入して、コイル群を治具内型に巻き付
けるときにコイル群とともに屈曲させ、両端を連
結部で結合させて円環状にしている。
[Means for Solving the Problem] For this reason, a lead holding ring is provided on the riser 9 side of the coil end 1d on the connection lead extraction side of the cylindrical coil 10, which has a holding groove into which the connection lead 2 is inserted in correspondence with the riser. The connection lead 2 is inserted and held in the holding groove at a predetermined riser position to connect with the riser. The connection lead 2 is inserted into this holding groove when the coil group is being formed into a jig, and when the coil group is wound around the inner mold of the jig, it is bent together with the coil group, and both ends are connected at a connecting portion to form an annular shape.

[作用] したがつて、多数の接続リード端を所定のライ
ザー位置に確実に保持させることができ、ライザ
ーとの接続作業が簡単になる。
[Function] Therefore, a large number of connection lead ends can be reliably held at predetermined riser positions, and the connection work with the riser is simplified.

[実施例] これを第1図ないし第7図に示す実施例につい
て説明する。
[Example] This will be described with reference to an example shown in FIGS. 1 to 7.

図に示す実施例において、10は円筒状コイ
ル、2は接続リード、3は絶縁テープ、4は治具
内型、5は回転軸、6はローターハブ、7は絶
縁、8はコミユテータ、9はそのライザー、11
はリード保持環で、可撓絶縁帯11aを円環状に
形成しており、このリード保持環11に等間隔で
内周面に開口し接続リード2を挿入保持する保持
溝12をそなえ、この保持溝12の開口部にライ
ザー9の端部が挿入されるようにしてある。
In the embodiment shown in the figure, 10 is a cylindrical coil, 2 is a connection lead, 3 is an insulating tape, 4 is a mold inside the jig, 5 is a rotating shaft, 6 is a rotor hub, 7 is an insulation, 8 is a commutator, and 9 is a The riser, 11
1 is a lead holding ring, which has a flexible insulating band 11a formed in an annular shape, and this lead holding ring 11 is provided with holding grooves 12 which are opened at equal intervals on the inner peripheral surface and into which connection leads 2 are inserted and held. The end of the riser 9 is inserted into the opening of the groove 12.

円筒状コイル10は従来のものと同様に、絶縁
被覆された導線を巻回し、コイルエンド1d側に
各コイルの接続リード2を引き出したコイル群を
巻型から外して平板状にした後、あらかじめ接続
リードを所定の形状に折り曲げる。このため、第
6図および第7図に示すリード曲げ治具20のテ
ーブル21上に接続リード2をスライドベース2
2側に出してクランプ23で固定させ、スライド
ベース22上をガイド溝24に沿つて移動するス
ライダ25にライザー端と同ピツチで設けた溝2
6に、それぞれコイル辺1a側の接続リード2a
を挿入してリード押さえ27で接続リード2aを
摺動できる程度に押さえ、スライダ25をハンド
ル28により送りねじ29を介して矢印で示す左
方向へ所定の寸法だけ移動させる。このため、溝
26に挿入された接続リードは第3図のようにク
ランプ23とスライダ25間が一斉に左側に折り
曲げられる。平板状のコイル群1を裏返してコイ
ル辺1b側の接続リード2bを同様に折り曲げ、
第3図に示すように接続リードを折り曲げ成形し
たコイル群1が得られる。
The cylindrical coil 10 is made in the same manner as the conventional one by winding an insulated conductor wire, pulling out the connection lead 2 of each coil on the coil end 1d side, and removing the coil group from the winding form to make it into a flat plate. Bend the connection lead into the desired shape. For this reason, the connection lead 2 is placed on the slide base 21 on the table 21 of the lead bending jig 20 shown in FIGS. 6 and 7.
A groove 2 is provided at the same pitch as the riser end on the slider 25 which is fixed with a clamp 23 on the slide base 22 and moves along the guide groove 24.
6, each connection lead 2a on the coil side 1a side.
is inserted, the connection lead 2a is held down with the lead presser 27 to the extent that it can be slid, and the slider 25 is moved by a predetermined distance to the left as shown by the arrow using the handle 28 via the feed screw 29. Therefore, the connection leads inserted into the groove 26 are bent all at once to the left between the clamp 23 and the slider 25, as shown in FIG. Turn over the flat coil group 1 and bend the connection lead 2b on the side of the coil side 1b in the same way.
As shown in FIG. 3, a coil group 1 is obtained in which the connection leads are bent and formed.

このように形成した平板状のコイル群1の各接
続リード2を可撓絶縁帯11aの保持溝12にそ
れぞれ挿入し(第3図の状態)、この保持溝12
の開口部を内側にしてコイル群1を第1図に示す
ように回転軸5に挿入した治具内型4の外周に巻
き付けるとともにコイルエンド1dをローターハ
ブ6に接着させ、可撓絶縁帯を円環状に形成させ
る。この可撓絶縁帯11aは第3図ないし第5図
に示すように各コイルの接続リード2の開き角す
なわち一方端の接続リード2aが接続されるコミ
ユテータから他方の接続リード2bが接続される
コミユテータまでのコミユテータとび数(図の実
施例では3)とコミユテータの総数(図の実施例
では12)との和に応じた数の保持溝12をそな
え、保持溝12に平板状のときに2個のコイルの
接続リード2を挿入する中央部分13と、その両
側端部に前記コミユテータとび数に応じた保持溝
にそれぞれ1個のコイルの接続リードを挿入し対
称的に半幅とした連結部14とを設けており、こ
の連結部14のそれぞれ外側端に設けた係合突起
15と内側端に設けた切り欠き16からなる結合
手段をそなえている。
Each connection lead 2 of the flat coil group 1 thus formed is inserted into the holding groove 12 of the flexible insulating band 11a (as shown in FIG. 3), and the holding groove 12 is
The coil group 1 is wound around the outer circumference of the jig inner mold 4 inserted into the rotating shaft 5 as shown in FIG. Form into a ring shape. As shown in FIGS. 3 to 5, this flexible insulating band 11a is connected to the opening angle of the connection lead 2 of each coil, that is, from the commutator to which the connection lead 2a at one end is connected to the commutator to which the other connection lead 2b is connected. The holding grooves 12 are provided with a number corresponding to the sum of the number of commutator jumps (3 in the example shown in the figure) and the total number of commutators (12 in the example shown in the figure). a central portion 13 into which the connecting lead 2 of the coil is inserted; and connecting portions 14 having a symmetrical half-width in which one coil connecting lead is inserted into each of the retaining grooves corresponding to the number of commutator jumps at both ends of the central portion 13; The connecting portion 14 is provided with a coupling means consisting of an engaging protrusion 15 provided at the outer end and a notch 16 provided at the inner end.

したがつて、可撓絶縁帯11aを平板状のコイ
ル10とともに円環状に曲げたときに連結部14
相互が重なり、係合突起15と切り欠き16が嵌
合して結合され、円環状に結合するときに連結部
の保持溝12もそれぞれ連結され相互の接続リー
ド2を保持させる。
Therefore, when the flexible insulating band 11a is bent into an annular shape together with the flat coil 10, the connecting portion 14
When they overlap each other, the engaging protrusions 15 and the notches 16 fit and are combined, and when they are combined in an annular shape, the holding grooves 12 of the connecting portions are also connected, and the connecting leads 2 are held together.

また、円環状に形成するときに、保持溝12が
内側になつており、その開口部にライザー9の端
部を挿入させ、保持溝12内の接続リード2とラ
イザー9をテイグ溶接で電気的に接続する。
Further, when forming the annular shape, the holding groove 12 is on the inside, the end of the riser 9 is inserted into the opening, and the connection lead 2 in the holding groove 12 and the riser 9 are electrically connected by Teig welding. Connect to.

このように形成された円筒状コイル10は、外
周に図示しない治具外型を取り付けて熱硬化性樹
脂で含浸硬化される。
The cylindrical coil 10 thus formed is impregnated with a thermosetting resin and hardened by attaching a jig outer mold (not shown) to the outer periphery.

[本考案の効果] このように本考案は、円筒状コイルが平板状の
ときに接続リード引き出し側のコイルエンド端
に、可撓絶縁帯から成り、コイル群が平板状のと
きに2個の接続リードを挿通する保持溝をそなえ
た中央部と、1個の接続リードを挿通し対称的に
幅を半分にした両端の連結部と、連結部に設けた
結合手段とをそなえ、この連結部相互を重ね合わ
せて結合手段により保持溝を内側にした円環状に
形成されたリード保持環を設け、このリード保持
環の保持溝にライザー位置に折り曲げた各コイル
の接続リードを挿入し、ライザーと電気的に接続
するようにしてあるから、各コイルの接続リード
の折り曲げを平板状態で同時に行わせ、リード保
持環の保持溝により支持できるから、曲げ作業が
簡単になるとともに、ライザーとの接続を容易か
つ確実にすることができ、接続リードの保持が確
実になり、変形や切断などの事故を防止し得るな
どの効果がある。
[Effects of the present invention] As described above, the present invention consists of a flexible insulating band at the end of the coil on the connection lead extraction side when the cylindrical coil is in the form of a flat plate, and when the coil group is in the form of a flat plate, two The connecting part has a central part provided with a holding groove through which the connecting lead is inserted, connecting parts at both ends in which one connecting lead is inserted and the width is symmetrically halved, and a coupling means provided in the connecting part. A lead holding ring formed in an annular shape with the holding groove on the inside is provided by overlapping each other and using a coupling means, and the connection lead of each coil bent to the riser position is inserted into the holding groove of this lead holding ring, and the riser and Since the electrical connection is made, the connection leads of each coil can be bent simultaneously in a flat state and supported by the holding groove of the lead holding ring, making the bending work easier and the connection with the riser easier. It is possible to easily and reliably hold the connection lead, and there are effects such as being able to prevent accidents such as deformation and disconnection.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本考案の実施例を示す正面図で、上半
部を断面で示してある。第2図はコミユテータ側
の側面図、第3図は平板状コイルと可撓絶縁帯と
の接続を示す平面図、第4図は可撓絶縁帯の側面
図、第5図はその平面図、第6図はリード折り曲
げ治具を示す上面図、第7図はその側断面図、第
8図は従来の平板状コイルを示す平面図、第9図
は従来の平板状コイルを円筒状に巻き付けたとき
の状態を示す上半部を断面にした正面図、第10
図は接続リードを折り曲げ接続した状態をした上
半部を断面にした正面図である。 1はコイル群、2は接続リード、3は絶縁テー
プ、4は治具内型、5は回転軸、6はローターハ
ブ、8はコミユテータ、9はライザー、10は円
筒状コイル、11はリード保持環、11aは可撓
絶縁帯、12は保持溝、13は中央部分、14は
連結部、21はリード曲げ治具、23はクラン
プ、25はスライダ、26は溝である。
FIG. 1 is a front view showing an embodiment of the present invention, showing the upper half in cross section. Fig. 2 is a side view of the commutator side, Fig. 3 is a plan view showing the connection between the flat coil and the flexible insulating band, Fig. 4 is a side view of the flexible insulating band, and Fig. 5 is its plan view. Figure 6 is a top view showing a lead bending jig, Figure 7 is a side sectional view thereof, Figure 8 is a plan view showing a conventional flat coil, and Figure 9 is a conventional flat coil wound into a cylindrical shape. 10th front view with the upper half in cross section showing the state when
The figure is a front view in cross section of the upper half with the connection leads bent and connected. 1 is a coil group, 2 is a connection lead, 3 is an insulating tape, 4 is a mold inside the jig, 5 is a rotating shaft, 6 is a rotor hub, 8 is a commutator, 9 is a riser, 10 is a cylindrical coil, 11 is a lead holder 11a is a flexible insulating band, 12 is a holding groove, 13 is a central portion, 14 is a connecting portion, 21 is a lead bending jig, 23 is a clamp, 25 is a slider, and 26 is a groove.

Claims (1)

【実用新案登録請求の範囲】[Scope of utility model registration request] 絶縁被覆された導線を巻枠に導線相互が重なら
ないように巻回成形し所要の接続リードを引き出
したコイル群を、巻枠から取り出して平板状に
し、この平板状コイルを所定の径で円筒状に形成
してなる円筒状コイルと、前記円筒状コイルの接
続リード引き出し側のコイルエンドを支持するロ
ーターハブと、ライザーを介して各接続リードに
接続されるコミユテータをそなえたカツプ形無鉄
心回転子において、前記円筒状コイルの接続リー
ド引き出し側に、それぞれのライザー位置に折り
曲げられた接続リードを挿通保持し接続リードと
ライザーとを電気的に接続させる保持溝をそなえ
たリード保持環を設け、このリード保持環が可撓
絶縁帯から成り、コイル群が平板状のときに2個
の接続リードを挿通する保持溝をそなえた中央部
と、1個の接続リードを挿通し対称的に幅を半分
にした両端の連結部と、連結部に設けた結合手段
とをそなえ、この連結部相互を重ね合わせて結合
手段により保持溝を内側にした円環状に形成され
ていることを特徴とするカツプ形無鉄心回転子。
Insulated conductor wires are wound around a winding frame so that the conductors do not overlap each other, and the required connection leads are drawn out.The coil group is taken out from the winding frame and made into a flat plate.The flat coil is then rolled into a cylinder with a predetermined diameter. A cup-shaped coreless rotating device comprising a cylindrical coil formed in the shape of a cylindrical coil, a rotor hub that supports the coil end of the cylindrical coil on the connection lead extraction side, and a commutator connected to each connection lead via a riser. In the child, a lead holding ring is provided on the connection lead extraction side of the cylindrical coil, the lead holding ring having a holding groove for inserting and holding the bent connection lead at each riser position and electrically connecting the connection lead and the riser; This lead holding ring is made of a flexible insulating band, and when the coil group is in the form of a flat plate, it has a central part with a holding groove through which two connection leads are inserted, and a width symmetrically formed through which one connection lead is inserted. A cup characterized in that it is provided with connecting portions at both halves of the ends and a connecting means provided on the connecting portion, and the connecting portions are overlapped with each other to form an annular shape with a retaining groove on the inside. Shapeless iron core rotor.
JP18435682U 1982-12-07 1982-12-07 Cup type ironless rotor Granted JPS5990274U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18435682U JPS5990274U (en) 1982-12-07 1982-12-07 Cup type ironless rotor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18435682U JPS5990274U (en) 1982-12-07 1982-12-07 Cup type ironless rotor

Publications (2)

Publication Number Publication Date
JPS5990274U JPS5990274U (en) 1984-06-19
JPH0353591Y2 true JPH0353591Y2 (en) 1991-11-22

Family

ID=30398756

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18435682U Granted JPS5990274U (en) 1982-12-07 1982-12-07 Cup type ironless rotor

Country Status (1)

Country Link
JP (1) JPS5990274U (en)

Also Published As

Publication number Publication date
JPS5990274U (en) 1984-06-19

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