JPH0351826B2 - - Google Patents
Info
- Publication number
- JPH0351826B2 JPH0351826B2 JP61297085A JP29708586A JPH0351826B2 JP H0351826 B2 JPH0351826 B2 JP H0351826B2 JP 61297085 A JP61297085 A JP 61297085A JP 29708586 A JP29708586 A JP 29708586A JP H0351826 B2 JPH0351826 B2 JP H0351826B2
- Authority
- JP
- Japan
- Prior art keywords
- base fabric
- carpet
- back side
- water repellent
- tufted carpet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 claims description 30
- 239000005871 repellent Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 230000002940 repellent Effects 0.000 claims description 13
- 239000000839 emulsion Substances 0.000 claims description 12
- 239000000835 fiber Substances 0.000 claims description 12
- SZUVGFMDDVSKSI-WIFOCOSTSA-N (1s,2s,3s,5r)-1-(carboxymethyl)-3,5-bis[(4-phenoxyphenyl)methyl-propylcarbamoyl]cyclopentane-1,2-dicarboxylic acid Chemical compound O=C([C@@H]1[C@@H]([C@](CC(O)=O)([C@H](C(=O)N(CCC)CC=2C=CC(OC=3C=CC=CC=3)=CC=2)C1)C(O)=O)C(O)=O)N(CCC)CC(C=C1)=CC=C1OC1=CC=CC=C1 SZUVGFMDDVSKSI-WIFOCOSTSA-N 0.000 claims description 10
- 229940126543 compound 14 Drugs 0.000 claims description 10
- 229920000098 polyolefin Polymers 0.000 claims description 5
- 238000000034 method Methods 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- 230000006866 deterioration Effects 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- 238000011109 contamination Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Landscapes
- Carpets (AREA)
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、タフテツドカーペツトの流通過程で
の汚染による品質低下の防止に関するものであ
る。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to the prevention of quality deterioration due to contamination during distribution of tufted carpet.
従来、流通過程でパイル面の汚損を防止するた
め、カーペツトはパイル面を内側に向け裏面を外
側に向けてロール巻きして荷造りされている。
Conventionally, in order to prevent the pile surface from becoming soiled during the distribution process, carpets are rolled and packed with the pile surface facing inward and the back surface facing outward.
又、カーペツトの撥水処理に関し、パイル面か
ら裏面への水液を透過を防止するため、一次基布
に撥水剤を付与することは公知である（特開昭60
−96214）。 Regarding water-repellent treatment of carpet, it is known that a water-repellent agent is applied to the primary base fabric in order to prevent water from permeating from the pile surface to the back surface (Japanese Patent Laid-Open No. 1983-1991).
−96214).
そして又、敷込んだカーペツトの上に更に置敷
するセカンダリーカーペツトのずれ動きを防ぐた
め、そのセカンダリーカーペツトの裏面を毛羽立
て、その置敷き重ねる下側のカーペツトのパイル
立毛に絡み合わせることも公知である（特開昭57
−7729）。 It is also known that in order to prevent a secondary carpet placed on top of the carpet from shifting, the back side of the secondary carpet is fluffed and entangled with the raised pile of the underlying carpet. (Japanese Unexamined Patent Publication No. 1983)
−7729).
毛羽立つた裏面には塵埃が入り込んで付着し易
く、かかる裏面を外側に付けてロール巻きし荷造
りすれば流通過程で裏面が汚染され易く、従つて
カーペツトの商品価値が流通過程で損なわれる危
険がある。
Dust easily enters and adheres to the fuzzy back side, and if the carpet is rolled and packed with such a back side attached to the outside, the back side is likely to be contaminated during the distribution process, and there is a risk that the commercial value of the carpet will be lost during the distribution process. .
又、慣用される一次基布２０は、もともと吸湿
性を有しないポリオレフイン系テープヤーン２１
を経糸及び緯糸とする織物であるので撥水剤が付
着しにくく、その一次基布２０に撥水剤を付与す
れば布目隙間を通つて裏面に滲み出し付着する。 Further, the commonly used primary base fabric 20 is made of polyolefin tape yarn 21 that does not originally have hygroscopic properties.
Since it is a woven fabric with warp and weft yarns, it is difficult for water repellent agents to adhere to it, and if a water repellent agent is applied to the primary base fabric 20, it will ooze out and adhere to the back side through the gaps between the grains.
このため一次基布２０に撥水剤を付与すると、
パイル２２を固定するために裏打するエマルジヨ
ンコンパウンドの接着性が阻害され、従つて、一
次基布に撥水剤を付与すること（特開昭60−
96214）は実用的でない。 For this reason, when a water repellent is applied to the primary base fabric 20,
The adhesion of the backing emulsion compound for fixing the pile 22 is inhibited, and therefore it is necessary to add a water repellent to the primary base fabric (Japanese Patent Application Laid-Open No. 60-1989-1).
96214) is not practical.
〔発明の目的〕
そこで本発明は、ロール巻き出荷されるタフテ
ツドカーペツトの流通過程での汚染による商品価
値の低下を防ぐことを主たる目的とし、同時に、
防水性と通気性を具備し、その敷込まれた床板や
畳表を腐蝕変質させず、而も、セカンダリーカー
ペツトとしてずれ動き難いタフテツドカーペツト
を提供しようとするものである。[Object of the Invention] Therefore, the main purpose of the present invention is to prevent a decrease in the product value due to contamination during the distribution process of tufted carpet that is rolled and shipped, and at the same time,
To provide a tufted carpet that is waterproof and breathable, does not cause corrosion or deterioration of floorboards or tatami mats on which it is laid, and is difficult to shift as a secondary carpet.
即ち、本発明に係るタフテツドカーペツト１９
は、上記の目的に合致するものであり、ポリオレ
フイン系テープヤーン１７を隙間なく並べて織成
した基布１５の裏面に繊維ウエブ１６を積層し、
その繊維を基布１５に突き刺して表面に毛羽１８
を突き出して成り、その繊維ウエブ１６に撥水剤
１１の付与された二次基布１２を、毛羽１８の突
き出た表面側をバツクステツチ１３に向け、エマ
ルジヨンコンパウンド１４により裏打接着して成
ることを特徴とするものである。
That is, the tufted carpet 19 according to the present invention
This meets the above objective, and the fiber web 16 is laminated on the back side of the base fabric 15, which is woven with polyolefin tape yarns 17 lined up without gaps,
The fibers are pierced into the base fabric 15 and fluff 18 is applied to the surface.
A secondary base fabric 12 to which a water repellent agent 11 has been applied is applied to the fiber web 16, with the surface side from which the fluff 18 protrudes facing the back stitch 13, and is backed with an emulsion compound 14 and adhered. This is a characteristic feature.
この基布１５は目付が50〜120ｇ／m2で布目隙
間なく織成されたものとし、そこに積層する繊維
ウエブ１６は目付が50〜250ｇ／m2のものとし、
その繊維の基布１５への突き刺しは高圧液流の噴
射又はニードルパンチングによるものとする。 This base fabric 15 has a basis weight of 50 to 120 g/m 2 and is woven without any gaps between the grains, and the fiber web 16 laminated thereon has a basis weight of 50 to 250 g/m 2 .
The fibers are pierced into the base fabric 15 by jetting a high-pressure liquid stream or by needle punching.
撥水剤１１は基布１５への積層に先立つて予め
繊維ウエブ１６又はその原綿に付与しておいても
よい。 The water repellent agent 11 may be applied to the fiber web 16 or its raw cotton in advance before being laminated onto the base fabric 15.
但し、積層し基布１５に突き刺してから付与す
る場合には、二次基布１２の裏面つまり毛羽１８
の突き出ていない面にスプレーやキスロール等の
慣用手段により付与する。 However, when applying after laminating and piercing the base fabric 15, the back side of the secondary base fabric 12, that is, the fluff 18
Apply to the non-protruding surface by conventional means such as spraying or kiss roll.
エマルジヨンコンパウンド１４は、タフテツド
原反のバツクステツチ面１３に塗布し、その上に
二次基布１２を重ね合わせて加熱乾燥機に通し裏
打接着する。 The emulsion compound 14 is applied to the backstitch surface 13 of the tufted original fabric, and the secondary base fabric 12 is superimposed thereon and passed through a heating dryer to bond the backing.
撥水剤１１としては弗素系樹脂組成物が適当で
ある。 As the water repellent 11, a fluorine-based resin composition is suitable.
本発明に係るタフテツドカーペツト１９は上記
の通り構成されるので、本発明によると；
(1) タフテツドカーペツト１９の裏面たる二次基
布１２がが撥水処理されているので、その裏面
を外向きにロール巻きし荷造りして流通過程で
汚染され難く、よつてタフテツドカーペツト１
９の商品価値が流通過程で損なわれることもな
く、従つて荷造梱包も簡便化されコストダウン
が図られる。
Since the tufted carpet 19 according to the present invention is constructed as described above, according to the present invention: (1) Since the secondary base fabric 12, which is the back side of the tufted carpet 19, is treated to be water repellent, its Tufted carpets are made by rolling the back side outward and packing to prevent contamination during the distribution process.
The product value of item 9 will not be lost during the distribution process, and therefore packaging will be simplified and costs will be reduced.
(2) バツクステツチ１３へと重ね合わされる二次
基布１２の表面には、エマルジヨンコンパウン
ド１４の接着性を阻害する撥水剤１１が介在
し、且つ、エマルジヨンコンパウンド１４の接
着し難いポリオレフイン系テープヤーン１７が
露出しているが、同時に突き出ている毛羽１８
はエマルジヨンコンパウンド１４を吸収してア
ンカリング効果を発揮し、それらにより二次基
布１２は強い耐剥離強度をもつて強固にバツク
ステツチ１３へと接着される。(2) On the surface of the secondary base fabric 12 that is superimposed on the back stitch 13, there is a water repellent agent 11 that inhibits the adhesion of the emulsion compound 14, and a polyolefin-based material that is difficult to adhere to the emulsion compound 14. Tape yarn 17 is exposed, but at the same time fluff 18 is protruding
absorbs the emulsion compound 14 and exerts an anchoring effect, thereby firmly adhering the secondary base fabric 12 to the backstitch 13 with strong peel resistance.
(3) 毛羽１８がエマルジヨンコンパウンド１４を
吸収し、又、二次基布１２の非接着面たる裏面
は撥水剤１１の付与された繊維ウエブ１６に成
り、且つ、エマルジヨンコンパウンド１４の接
着し難いポリオレフイン系テープヤーン１７が
介在するので、エマルジヨンコンパウンド１４
はそれらに仕切られて裏面への滲み出しがな
く、かくして綺麗に裏打されたタフテツドカー
ペツトが得られる。(3) The fluff 18 absorbs the emulsion compound 14, and the non-adhesive back surface of the secondary base fabric 12 becomes a fibrous web 16 to which the water repellent 11 is applied, and the emulsion compound 14 is not adhered to the back surface of the secondary base fabric 12. Emulsion compound 14
are partitioned by these, and there is no seepage to the back side, resulting in a cleanly lined tufted carpet.
(4) タフテツドカーペツト１９の裏面は、毛羽立
つた繊維ウエブ１６で構成されているので、セ
カンダリーカーペツトとして使用する場合に
は、ずれ移動防止の効用を発揮する。(4) Since the back surface of the tufted carpet 19 is composed of the fluffy fiber web 16, when used as a secondary carpet, it exhibits the effect of preventing slippage and movement.
(5) 床板や畳表に直接接するタフテツドカーペツ
ト１９の裏面が撥水性を帯びているので、その
裏面に床下からわき出る湿気が溜り難く、従つ
て、このタフテツドカーペツト１９の敷込まれ
る床板や畳表の腐蝕や変質或は変色が有効に防
止される。(5) Since the back side of the tufted carpet 19 that is in direct contact with the floorboards and tatami surface is water-repellent, it is difficult for moisture seeping up from under the floor to accumulate on the back side, and therefore, the floorboard on which the tufted carpet 19 is laid. Corrosion, deterioration or discoloration of the tatami surface is effectively prevented.
(6) 二次基布１２の基布１５が、非透水性のポリ
オレフイン系テープヤーン１７を隙間なく並べ
て織成した織布に成り、従つて通気性を有する
ものであるが、その通気孔たる織目隙間が撥水
剤１１の付与された繊維ウエブ１６に充填され
ているので、パイル面２２にこぼすされた水は
二次基布１２を通つて裏面に滲み出ることな
く、よつて、透湿性及び通気性を有すると共
に、防水性をも兼ね備えたタフテツドカーペツ
ト１９が得られる。(6) The base fabric 15 of the secondary base fabric 12 is a woven fabric in which water-impermeable polyolefin tape yarns 17 are lined up without gaps, and therefore has air permeability. Since the gaps are filled with the fiber web 16 to which the water repellent agent 11 has been applied, water spilled on the pile surface 22 does not seep out to the back surface through the secondary base fabric 12, thus improving moisture permeability. A tufted carpet 19 is obtained which has both breathability and waterproofness.
以上の通り本発明によれば、タフテツドカーペ
ツトに流通過程で品質低下を来さず、荷造梱方が
簡便化されてコストダウンが図られ、同時に、透
湿性及び通気性を有すると共に防水性を有し、床
板や畳表の腐蝕変質を惹起せず、二次基布１２が
バツクステツチ１３に強固に接着し剥離せず、裏
面にはエマルジヨンコンパウンド１４の汚い滲み
出しがなく、その裏面は毛羽立つて美しく手触り
がよく、而も、セカンダリーカーペツトとして使
用しずれ動き難いタフテツドカーペツトが得られ
るなど、本発明の実用上利とするところ多大であ
る。 As described above, according to the present invention, the quality of tufted carpet does not deteriorate during the distribution process, the packing method is simplified and costs are reduced, and at the same time, it has moisture permeability, air permeability, and waterproof property. It does not cause corrosion or deterioration of the floorboard or tatami surface, the secondary base fabric 12 firmly adheres to the backstitch 13 and does not peel off, there is no dirty seepage of the emulsion compound 14 on the back side, and the back side is fluffy. The present invention has many practical advantages, such as being able to obtain a tufted carpet that is beautiful and feels good to the touch, and is difficult to shift when used as a secondary carpet.
第１図は本発明に係るタフテツドカーペツトの
一部拡大断面図である。
１１……撥水剤、１２……二次基布、１３……
バツクステツチ、１４……エマルジヨンコンパウ
ンド、１５……基布、１６……繊維ウエブ、１７
……テープヤーン、１８……毛羽、１９……タフ
テツドカーペツト、２０……一次基布、２１……
テープヤーン、２２……パイル。
FIG. 1 is a partially enlarged sectional view of a tufted carpet according to the present invention. 11...Water repellent, 12...Secondary base fabric, 13...
Back stitch, 14... Emulsion compound, 15... Base fabric, 16... Fiber web, 17
... Tape yarn, 18 ... Fluff, 19 ... Tufted carpet, 20 ... Primary base fabric, 21 ...
Tape yarn, 22...pile.
Claims (1)
く並べて織成した基布１５の裏面に繊維ウエブ１
６を積層し、その繊維を基布１５に突き刺して表
面に毛羽１８を突き出して成り、その繊維ウエブ
１６に撥水剤１１の付与された二次基布１２を、
毛羽１８の突き出た表面側をバツクステツチ１３
に向け、エマルジヨンコンパウンド１４により裏
打接着して成ることを特徴とするタフテツドカー
ペツト。1 A fiber web 1 is placed on the back side of a base fabric 15 that is woven by arranging polyolefin tape yarns 17 without gaps.
6 are laminated, the fibers are pierced into a base fabric 15 and fluff 18 is protruded from the surface, and a secondary base fabric 12 is formed by adding a water repellent 11 to the fiber web 16,
Backstitch 13 on the surface side where the fluff 18 protrudes.
A tufted carpet characterized in that it is made by backing and bonding with emulsion compound 14.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29708586A JPS63152451A (en) | 1986-12-12 | 1986-12-12 | Tufted carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29708586A JPS63152451A (en) | 1986-12-12 | 1986-12-12 | Tufted carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63152451A JPS63152451A (en) | 1988-06-24 |
| JPH0351826B2 true JPH0351826B2 (en) | 1991-08-08 |
Family
ID=17842005
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29708586A Granted JPS63152451A (en) | 1986-12-12 | 1986-12-12 | Tufted carpet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63152451A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4681861B2 (en) * | 2004-11-29 | 2011-05-11 | レイテック株式会社 | Tufted pile |
| JP5131985B2 (en) * | 2008-11-28 | 2013-01-30 | 住江織物株式会社 | Breathable and waterproof carpet |
| JP6124490B1 (en) * | 2016-09-14 | 2017-05-10 | 株式会社オーノ | Tufted carpet and secondary fabric |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5433311U (en) * | 1977-08-11 | 1979-03-05 | ||
| JPS5527463B2 (en) * | 1973-02-28 | 1980-07-21 | ||
| JPS6038714U (en) * | 1983-08-23 | 1985-03-18 | 東芝機械株式会社 | Raw material supply device |
| JPS60127396A (en) * | 1983-12-12 | 1985-07-08 | Cosmo Co Ltd | Preparation of detergent of basic alkali earth metal salicylate type |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5527463U (en) * | 1978-08-11 | 1980-02-22 |
-
1986
- 1986-12-12 JP JP29708586A patent/JPS63152451A/en active Granted
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5527463B2 (en) * | 1973-02-28 | 1980-07-21 | ||
| JPS5433311U (en) * | 1977-08-11 | 1979-03-05 | ||
| JPS6038714U (en) * | 1983-08-23 | 1985-03-18 | 東芝機械株式会社 | Raw material supply device |
| JPS60127396A (en) * | 1983-12-12 | 1985-07-08 | Cosmo Co Ltd | Preparation of detergent of basic alkali earth metal salicylate type |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS63152451A (en) | 1988-06-24 |
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