JPH03294089A - Low hydrogen type coated arc welding electrode - Google Patents

Low hydrogen type coated arc welding electrode

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Publication number
JPH03294089A
JPH03294089A JP9536590A JP9536590A JPH03294089A JP H03294089 A JPH03294089 A JP H03294089A JP 9536590 A JP9536590 A JP 9536590A JP 9536590 A JP9536590 A JP 9536590A JP H03294089 A JPH03294089 A JP H03294089A
Authority
JP
Japan
Prior art keywords
core wire
coating material
amount
strength
added
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9536590A
Other languages
Japanese (ja)
Inventor
Yutaka Takahashi
豊 高橋
Kunihide Yamane
山根 國秀
Akira Hirano
平野 侃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP9536590A priority Critical patent/JPH03294089A/en
Publication of JPH03294089A publication Critical patent/JPH03294089A/en
Pending legal-status Critical Current

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  • Nonmetallic Welding Materials (AREA)

Abstract

PURPOSE:To obtain a weld metal having an excellent high-temp. characteristic by adding specific components in the range expressed by specific formulas to a core wire or coating material and coating the circumference of the core wire with the coating material having the specific components. CONSTITUTION:The formulas are Ta: 0.01<=(Ta) in the core wire + (Ta) in the coating material X 0.20<=5.0, Mn: 0.1<=(Mn) in the core wire + (Mn) in the coating material X 0.15<=1.5, Cr: 2.0<=(Cr) in the core wire + (Cr) in the coating material X 0.35<=3.5, Mo: 0.8<=(Mo) in the core wire + (Mo) in the coating material X 0.35<=1.5, V: 0.4<=(V) in the core wire + (V) in the coating material X 0.28<=1.0, Nb: 0.02<=(Nb) in the core wire + (Nb) in the coating material X 0.20<=0.11, Zr: 0.05<=(Zr) in the core wire + (Zr) in the coating material X 0.5<=1.0. Others, such as Mn, Cr, Mo, V, Nb and Zr are added to the compsn. The coating material contains, by the total weight of the coating material, 30 to 70% carbonate, such as alkaline earth metal, 5 to 30% metal fluoride, 0.5 to 5% Mg, and others, such as deoxidizing agent, arc stabilizer and binder. The core wire is circumferentially coated with such coating material.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はCr −Mo系高温用鋼用溶接材料、詳しくは
2′/4Cr−IMo及び3 Cr −] Moa等の
Cr −Mo系高温用鋼を対象とし、長時間熱処理後で
も高温特性に優れた溶接金属を得る低水素系被覆アーク
溶接棒に関するものである。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to welding materials for Cr-Mo high-temperature steels, specifically Cr-Mo high-temperature welding materials such as 2'/4Cr-IMo and 3Cr-] Moa. This invention relates to a low-hydrogen coated arc welding rod for steel that produces weld metal with excellent high-temperature properties even after long-term heat treatment.

(従来の技術) 近年、石油精製プラント等の操業効率を高めるため、そ
れに使用される圧力容器の大型化あるいは操業温度の高
温化が要求されてきている。
(Prior Art) In recent years, in order to improve the operational efficiency of oil refining plants and the like, there has been a demand for larger pressure vessels or higher operating temperatures for the pressure vessels used therein.

このような要求に対し、母材については高温用鯛の高強
度化がすでに進められてきている。一方、これら高強度
母材の溶接に用いられる被覆アーク溶接棒による溶接金
属についても同様であり、長時間熱処理後でも優れた高
温特性を有する溶接金属を得る被覆アーク溶接棒の開発
が要望されている。
In response to these demands, efforts have already been made to increase the strength of the base material of high-temperature sea bream. On the other hand, the same applies to the weld metal produced by coated arc welding rods used for welding these high-strength base materials, and there is a demand for the development of coated arc welding rods that can produce weld metal with excellent high-temperature properties even after long-term heat treatment. There is.

このような状況に対し、特開昭59−178197号公
報では、心線中のC,Si、 Mn、 Cr、 Mo、
 Vの添加量を限定すると同時に、この心線にCaC0
z、 CaF。
In response to this situation, JP-A-59-178197 discloses that C, Si, Mn, Cr, Mo,
At the same time as limiting the amount of V added, CaC0 is added to this core wire.
z, CaF.

を必須成分とする被覆剤を塗布したことを特徴とする高
温用鋼用被覆アーク溶接材料が開示されているが、これ
は高Cr鋼と低Cr鋼とを溶接する際に、高Cr側の溶
接ボンド部における溶接後熱処理時の組織変化を抑制し
、健全な異材溶接部を得るためのものであって、高温強
度およびクリープ破断強度などの高温特性を積極的に向
上させようとするものではなく、高温特性に優れた2%
〜3%Cr −1%MO鋼用被履用被覆アーク溶接棒す
るに至っていない。また、特開昭60−40689号公
報は、被覆剤成分としてCaCO3,金属弗化物+ 5
tO2+ si、 Mgを必須成分とし、かつ心線含有
量との関係でTi0z。
A coated arc welding material for high-temperature steel is disclosed, which is characterized by being coated with a coating agent containing as an essential component. It is intended to suppress structural changes during post-weld heat treatment at the weld bond and to obtain a healthy dissimilar metal weld, and is not intended to actively improve high-temperature properties such as high-temperature strength and creep rupture strength. 2% with excellent high-temperature properties.
~3%Cr -1%MO It has not yet reached the point where it can be used as a coated arc welding rod for steel. Furthermore, JP-A No. 60-40689 discloses that CaCO3, metal fluoride + 5
tO2+ si, Mg is an essential component, and Ti0z in relation to the core fiber content.

(:、、 Mn、 Cr、 Mo、 Vを添加し得る任
意成分とからなる被覆剤を心線成分としてC,St、 
Mn、 Cr、 Mo。
(:, Mn, Cr, Mo, a coating material consisting of an arbitrary component that can be added with V as a core component, C, St,
Mn, Cr, Mo.

Ti、 Vを限定し、残部がFe及び不可避不純物から
なる心線に、粘結剤として硅酸ソーダ、硅酸カリ及び硅
酸リチウムなどの混合物を用いて被覆せしめた被覆アー
ク溶接棒により、Cr −Mo系高温用鋼をアーク溶接
し、更に溶接金属成分としてC,Si。
A coated arc welding rod in which Ti and V are limited, and the remainder is Fe and unavoidable impurities is coated with a mixture of sodium silicate, potassium silicate, lithium silicate, etc. as a binder. -Mo-based high-temperature steel is arc welded, and C and Si are further added as weld metal components.

Mn、 Cr、 Mo、 Ti、  Vを含ませること
により、特に低温靭性に優れたCr −Mo系高温用鋼
のアーク溶接方法を開示しているが、高温強度およびク
リープ破断強度を積極的に向上しようというものではな
く、高温特性に優れた2X〜3%Cr−1%Mo鋼用被
覆アーク溶接棒を提供するに至っていない。
Discloses an arc welding method for Cr-Mo high-temperature steel, which has particularly excellent low-temperature toughness by containing Mn, Cr, Mo, Ti, and V, but actively improves high-temperature strength and creep rupture strength. However, a coated arc welding rod for 2X to 3% Cr-1% Mo steel with excellent high-temperature properties has not yet been provided.

前記問題点に対し、本発明者らが特開昭62−2244
97号公報ですでに提案している如く、溶接金属中の炭
化物の過剰生成によるCの減少を起さない範囲でVを添
加することにより高強度化を計るとともに、溶接金属に
微細なV、C,を析出させ、MzsCh、 M6Cの析
出状態を長時間にわたって粗大化しないようコントロー
ルし、長時間熱処理後でも450〜500℃における高
温強度およびクリープ破断強度の維持向上が可能である
ことを見出している。しかしながら、高温強度およびク
リープ破断強度は圧力容器などを設計する上で重要な特
性であることからその安全性を高めるためには更に高温
強度及びクリープ破断強度などの高温特性の向上を計る
必要がある。
In order to solve the above-mentioned problems, the present inventors have proposed
As already proposed in Publication No. 97, high strength can be achieved by adding V within a range that does not cause a decrease in C due to excessive formation of carbides in the weld metal, and fine V, We discovered that it is possible to precipitate C, and control the precipitation state of MzsCh and M6C so that they do not become coarse over a long period of time, and maintain and improve high-temperature strength and creep rupture strength at 450 to 500°C even after long-term heat treatment. There is. However, since high-temperature strength and creep rupture strength are important properties when designing pressure vessels, it is necessary to further improve high-temperature properties such as high-temperature strength and creep rupture strength in order to increase their safety. .

(発明が解決しようとする課題) 本発明は2z〜3%Cr−1%HO鋼の溶接において、
安全性の高い優れた高温特性を有する溶接金属を得る低
水素系被覆アーク溶接棒を提供することを目的とするも
のである。
(Problems to be Solved by the Invention) The present invention provides for welding 2z to 3% Cr-1% HO steel.
The object of the present invention is to provide a low-hydrogen coated arc welding rod that yields a weld metal that is highly safe and has excellent high-temperature properties.

(課題を解決するための手段) 本発明の要旨とするところは、心線または被覆剤のいず
れか一方あるいは両方に必須としてTa、その他にMn
、 Cr、 Mo、  V、 NbおよびZrの一種ま
たは二種以上を重置%で Ta二0.01≦心線中(Ta) +被覆剤中(Ta) X 0.20≦5.0Mn : 
0.1≦心線中(Mn) +被覆剤中(Mn) X 0.15≦1.5Cr : 
2.0≦心線中(Cr) +被覆剤中(Cr) X 0.35≦3.5Mo : 
0.8≦心線中(MO) 十被覆剤中(Mo) X 0.35≦1.5V : 0
.4≦心線中(V) 十被覆剤中(V)×0.28≦1. ONb:0.02
≦心線中(Nb) 十被覆剤中(Nb) X 0.20≦0.11Zr:0
.05≦心線中(Zr) +被覆剤中(Zr)×0.5≦1.0 の範囲で添加し、被覆剤全重量に対しアルカリ土類金属
の炭酸塩を30〜70%、金属弗化物を5〜30%、M
g0.5〜5%、その他に上記以外の脱酸剤、アーク安
定剤、粘結剤を含む被覆剤を心線の周囲に被覆したこと
を特徴とする低水素系被覆アーク溶接棒にある。
(Means for Solving the Problems) The gist of the present invention is to provide Ta as an essential component in either or both of the core wire and the coating material, and in addition to Mn.
, Cr, Mo, V, Nb and Zr in a superposition percentage of Ta2 0.01≦(Ta) in the core + (Ta) in the coating material X 0.20≦5.0Mn:
0.1≦core (Mn) + coating material (Mn) X 0.15≦1.5Cr:
2.0≦core (Cr) + coating material (Cr) X 0.35≦3.5Mo:
0.8≦In the core (MO) In the coating agent (Mo) X 0.35≦1.5V: 0
.. 4≦core wire (V) 10 coating material (V)×0.28≦1. ONb: 0.02
≦In the core (Nb) In the coating agent (Nb) X 0.20≦0.11Zr:0
.. 05≦(Zr) in the core wire + (Zr) in the coating material x 0.5≦1.0. 5-30% of compounds, M
The present invention provides a low hydrogen-based coated arc welding rod characterized in that the core wire is coated with a coating material containing 0.5 to 5% g0.5 to 5% and a deoxidizing agent, an arc stabilizer, and a binder other than those mentioned above.

なお、本発明で用いる心線は、Ta、 Mn、 Cr、
 Mo。
Note that the core wire used in the present invention includes Ta, Mn, Cr,
Mo.

V、 Nb、 Zr以外の化学成分がC: 0.16%
以下Si:0.25%以下、P : 0.02%以下、
S : 0.02%以下、残部がFeおよび不可避不純
物から成るものである。
Chemical components other than V, Nb, and Zr are C: 0.16%
Below Si: 0.25% or less, P: 0.02% or less,
S: 0.02% or less, the remainder consisting of Fe and inevitable impurities.

2X〜3%Cr−1%MO鋼の溶接において、溶接金属
の高温強度およびクリープ破断強度の低下原因は、溶接
金属が高温に長時間加熱される過程、すなわち長時間熱
処理の過程においてまず、溶接金属中のCとFeが結合
してFe、Cを析出し、次にこの炭化物がMzxCh、
 MMC(Mは金属元素を指す)に変化し、炭化物が粗
大化することによるものとされている。
When welding 2X to 3% Cr-1% MO steel, the cause of the decline in the high temperature strength and creep rupture strength of the weld metal is that the weld metal is heated to a high temperature for a long time, that is, in the process of long-term heat treatment. C and Fe in the metal combine to precipitate Fe and C, and then this carbide becomes MzxCh,
This is thought to be caused by the change to MMC (M refers to a metal element) and the coarsening of carbides.

そこで本発明者らは鋭意研究の結果、溶接金属中の炭化
物の過剰生成によるCの減少を起さない範囲で■を添加
することにより溶接金属に微細なV4Csを析出させ、
MzxCh、 MaCの析出状態を長時間にわたって粗
大化しないようコントロールすることを基本技術として
、更に溶接棒中にTaを添加して溶接金属にTaCを析
出させることにより長時間熱処理後でも450〜500
℃において、高温強度、高温延性およびクリープ破断強
度などの高温特性をより一層向上できることを見出した
Therefore, as a result of intensive research, the present inventors have determined that fine V4Cs can be precipitated in the weld metal by adding (■) within a range that does not cause a decrease in C due to excessive formation of carbides in the weld metal.
The basic technology is to control the precipitation state of MzxCh, MaC so that it does not become coarse over a long period of time, and by adding Ta to the welding rod to precipitate TaC in the weld metal, even after long heat treatment, the
It has been found that high-temperature properties such as high-temperature strength, high-temperature ductility, and creep rupture strength can be further improved at ℃.

本発明はかかる知見に基づいてなされたものであり、以
下に作用と共に本発明の詳細な説明する。
The present invention has been made based on this knowledge, and the present invention will be described in detail below along with its functions.

(作 用) 本発明の最大の特徴は、高温特性のより一層の向上と安
定化に対し、溶接棒中にTaを添加すること、すなわち
溶接して得られる2X〜3%Cr−1%Mo鋼溶接金属
にTaCを析出させ450〜500℃での高温強度、高
温延性およびクリープ破断強度を格段に高め、高温特性
の安定化を計ることにある。
(Function) The greatest feature of the present invention is that Ta is added to the welding rod for further improvement and stabilization of high-temperature properties, that is, 2X to 3%Cr-1%Mo obtained by welding. The purpose is to precipitate TaC in steel weld metal to significantly increase high temperature strength, high temperature ductility and creep rupture strength at 450 to 500°C, and to stabilize high temperature properties.

第1図は、炭酸石灰55.0%、蛍石19.0%、炭酸
バリウム460%、Fe−5t (Si分45%)7.
5%、金属Mn2.0%、金属Mg1.5%、粘結剤9
.5%、残部が塗装助剤、鉄粉からなる被覆剤を、C0
,05〜0.16%、St 0.04〜0.24%、A
n0.11〜1.48%、Cr 2.02〜3.44%
、M。
Figure 1 shows lime carbonate 55.0%, fluorite 19.0%, barium carbonate 460%, Fe-5t (Si content 45%)7.
5%, metal Mn 2.0%, metal Mg 1.5%, binder 9
.. A coating agent consisting of 5%, the balance being a coating aid and iron powder, was coated with C0
, 05-0.16%, St 0.04-0.24%, A
n0.11-1.48%, Cr 2.02-3.44%
,M.

0.81〜1.44%、Vo、41〜0.99%、Nb
0.021〜0.1%を添加し、かつTaの添加量を変
化させた直径4.0閣、長さ400■の心線に、被覆外
径6.3■に被覆塗装した後に乾燥、焼成して被覆アー
ク溶接棒を製造し、AWS^5.4に準じて溶接し、短
時間高温引張強度、およびクリープ破断試験を実施した
結果を示すものであり、第1表の結果から被覆アーク溶
接棒として心線または被覆剤のいづれか一方あるいは両
方に添加するTa量と短時間高温引張強度、高温延性お
よびクリープ破断強度との関係を図示したものである。
0.81-1.44%, Vo, 41-0.99%, Nb
A core wire with a diameter of 4.0 cm and a length of 400 cm, to which 0.021 to 0.1% of Ta was added and the amount of Ta added was varied, was coated to an outer diameter of 6.3 cm, and then dried. This shows the results of firing a coated arc welding rod, welding it in accordance with AWS^5.4, and conducting short-time high temperature tensile strength and creep rupture tests. This figure illustrates the relationship between the amount of Ta added to either or both of the core wire and the coating material of the welding rod and the short-time high temperature tensile strength, high temperature ductility, and creep rupture strength.

また、この場合の溶接施行条件は、予熱、パス間・温度
200〜250°C1電流160A、溶接入熱25kJ
/c11なる条件で溶着金属を作成した。また、溶着金
属は溶接後710℃、30hrの後熱処理を施した後に
短時間高温引張試験片及びクリープ破断試験片を採取し
、短時間高温引張試験は482℃での引張強度および伸
び率、クリープ破断試験は500℃、3000hr時の
破断強度をそれぞれ求めたものである。
In addition, the welding conditions in this case are preheating, inter-pass temperature 200-250°C, current 160A, and welding heat input 25kJ.
Weld metal was prepared under the following conditions: /c11. In addition, the weld metal was subjected to post-heat treatment at 710℃ for 30 hours after welding, and short-time high temperature tensile test pieces and creep rupture test pieces were taken. In the breaking test, the breaking strength was determined at 500° C. for 3000 hours.

なお、第1表の総合判定は、 ○印;良好 Δ印;やや良好 ×印;不良 を示す。The overall judgment in Table 1 is as follows: ○ mark; good Δ mark; somewhat good × mark; defective shows.

その結果、被覆アーク溶接棒として心線中または被覆剤
のいずれか一方あるいは両方へ適量のTaを添加するこ
とにより、良好な短時間高温引張強度、・高温延性およ
びクリープ破断強度の得られることが判明した。
As a result, by adding an appropriate amount of Ta to either the core wire or the coating material, or both, as a coated arc welding rod, good short-time high temperature tensile strength, high temperature ductility, and creep rupture strength can be obtained. found.

第1表および第1図の結果から明らかな如く、被覆アー
ク溶接棒として心線または被覆剤のいづれか一方あるい
は両方に添加するMn、 Cr、 Mo、 VおよびN
b量が本発明の要件を満たしていてもTa量が0.01
%未満のもの?4111〜に2.随8〜阻9は短時間高
温引張強度が54kg/−未満、クリープ破断強度が3
3kg/−未満と低かったり、Ta量が5.0%を超え
るもの胤17〜黒18.魔24〜患25は短時間高温引
張伸び率が20%未満と高温延性の劣化が認められてお
り、被覆アーク溶接棒として心線中または被覆剤のいづ
れか一方あるいは両方に添加するTa量を0.01〜5
.0%の範囲にする必要のあることが判明した。以下、
本発明における各成分の作用と成分範囲限定の理由を述
べる。
As is clear from the results in Table 1 and Figure 1, Mn, Cr, Mo, V, and N added to either the core wire or the coating material, or both, as a coated arc welding rod.
Even if the b amount satisfies the requirements of the present invention, the Ta amount is 0.01
Anything less than %? 4111~2. Items 8 to 9 have a short-time high temperature tensile strength of less than 54 kg/- and a creep rupture strength of 3.
Seeds 17 to black 18. Those with a low weight of less than 3 kg/- or with a Ta content of more than 5.0%. In 24 to 25, the short-time high temperature tensile elongation rate was less than 20% and the deterioration of high temperature ductility was observed. .01~5
.. It was found that it was necessary to keep it in the 0% range. below,
The effect of each component in the present invention and the reason for limiting the range of the components will be described.

(Ta: 0.01≦心線中(Ta)十被覆剤中(Ta
) X0120≦5.0〕 Taは高温強度およびクリープ破断強度を著しく高める
成分であり、TaCが析出し特に高温長時間側でのクリ
ープ破断強度向上への効果は極めて大赤い、しかしなが
ら0.01%未満ではその効果が得られない、他方、5
.0%を超えると靭性が大幅に劣化してくるので上限を
5.0%とした。
(Ta: 0.01≦(Ta) in the core wire (Ta) in the coating material (Ta)
) On the other hand, if it is less than 5, the effect cannot be obtained.
.. If it exceeds 0%, the toughness will deteriorate significantly, so the upper limit was set at 5.0%.

(Mn:0.1≦心線中01n)十被覆剤中(Mn) 
×0.15≦1.5〕 Mnは溶接金属中の酸素量低減に有効であると同時に、
鋼の焼入れ性を向上させ強度維持に不可欠の成分である
が、0.1%未満ではその作用効果が得られない、他方
、1.5%を超えると高温における強度および耐酸化性
を低下させるので1.5%を上限とした。
(Mn: 0.1≦01n in core wire) (Mn) in coating agent
×0.15≦1.5] Mn is effective in reducing the amount of oxygen in the weld metal, and at the same time,
It is an essential component to improve the hardenability of steel and maintain its strength, but if it is less than 0.1%, its effects cannot be obtained.On the other hand, if it exceeds 1.5%, it reduces the strength and oxidation resistance at high temperatures. Therefore, the upper limit was set at 1.5%.

[Cr:2.0≦心線中(Cr)十被覆剤中(Cr) 
×0.35≦3.5〕 Crは高温環境化での耐酸化性を確保するために不可欠
の成分であって、耐熱鋼にはその用途に合わせ適量のC
rが必らず添加されており、M!jC6TM&C(但し
Mは金属元素を示す)の微細析出により、特に高温強度
を高めている。しかし、その量が2.0%未滴では十分
な強度が確保できない。他方、3.5%を超えると適用
鋼材のCr量に合致しなくなるので3.5%を上限とし
た。
[Cr: 2.0≦(Cr) in core wire (Cr) in coating material
×0.35≦3.5] Cr is an essential component to ensure oxidation resistance in high-temperature environments, and heat-resistant steel contains an appropriate amount of C depending on its use.
r is always added, and M! The fine precipitation of jC6TM&C (where M represents a metal element) particularly enhances the high temperature strength. However, if the amount is 2.0%, sufficient strength cannot be ensured. On the other hand, if it exceeds 3.5%, it will not match the Cr content of the applied steel material, so 3.5% is set as the upper limit.

(Mo:0.8≦心線中(HO)十被覆剤中(Mo) 
×0.35≦1.5〕 Noはクリープ破断強度を高める成分であるが、0.8
%未満ではその効果が得られない、他方、1.5%を超
えると焼戻し脆化特性が劣化するので1.5%を上限と
した。
(Mo: 0.8≦(HO) in the core wire (Mo) in the coating material (Mo)
×0.35≦1.5] No is a component that increases creep rupture strength, but 0.8
If the content is less than 1.5%, the effect cannot be obtained. On the other hand, if it exceeds 1.5%, the tempering embrittlement properties deteriorate, so 1.5% is set as the upper limit.

(V:0.4≦心線中(V)十被覆剤中(■)×0.2
8≦1.0) ■は高温強度を著しく高める成分であり、析出の場合に
は、V3Gaとしての他、LsCi、 NbCの一部に
入り析出物の粗大化の抑制に優れた効果を発揮するが、
0.4%未満では所望の効果を得ることができない、他
方、1.0%を超えると炭化物の生成過剰を招き、溶接
金属中のCが減少し、逆に強度の低下をきたすと同時に
スラグの剥離性が劣化するので1.0%を上限とした。
(V: 0.4≦(V) in core wire (■) in coating material (■)×0.2
8≦1.0) ■ is a component that significantly increases high-temperature strength, and in the case of precipitation, it enters not only as V3Ga but also as a part of LsCi and NbC and has an excellent effect on suppressing the coarsening of precipitates. but,
If it is less than 0.4%, the desired effect cannot be obtained. On the other hand, if it exceeds 1.0%, it will lead to excessive formation of carbides, reduce C in the weld metal, and conversely cause a decrease in strength, as well as slag formation. The upper limit was set at 1.0% because the releasability of the film deteriorates.

[Nb:0.02≦心線中(Nb)十被覆剤中(Nb)
 xo、20≦0.113 NbはNbCの析出によって高温強度を高め、後続する
微細な分散析出物であるHzsCh、 I’laC等の
析出状態を微細にコントロールするために高温長時間ク
リープ強度改善に効果がある。しかしその量が0.02
%未満ではその効果がなく、0.11%を超えると凝集
粗大化を生じ強度を低下させるため下限を0.02%、
上限を0.11%とした。
[Nb: 0.02≦(Nb) in the core wire (Nb) in the coating material
xo, 20≦0.113 Nb improves high-temperature strength by precipitation of NbC, and improves high-temperature long-term creep strength to finely control the precipitation state of subsequent fine dispersed precipitates such as HzsCh and I'laC. effective. However, the amount is 0.02
If it is less than 0.1%, there is no effect, and if it exceeds 0.11%, it will cause agglomeration and coarsening and reduce the strength, so the lower limit is set at 0.02%,
The upper limit was set at 0.11%.

(Zr:0.05≦心線中(Zr)十被覆剤中(Zr)
 ×0.5≦1.0〕 Zrは強力な脱酸剤としての作用効果と、溶接金属結晶
粒の微細化に有効であるが、その量が0.05%未満で
はその効果がなく、1.0%を超えると溶接作業性が著
しく悪化してくるので1.0%を上限とした。
(Zr: 0.05≦In the core wire (Zr) 10 In the coating agent (Zr)
×0.5≦1.0] Zr has the effect of acting as a strong deoxidizing agent and is effective in refining the weld metal crystal grains, but if the amount is less than 0.05%, it has no effect; If it exceeds 0.0%, welding workability will be significantly deteriorated, so 1.0% is set as the upper limit.

すなわちTa以外の選択成分については心線のみに添加
する場合は、Hn : 0.1〜1.5%、Cr:10
〜3.5%、 No: 0.8〜1.5%、V:Q、4
〜1.0%、Nb:0.02〜0.11%、 Zr: 
0.05〜1.0%。
That is, when adding selected components other than Ta only to the core wire, Hn: 0.1 to 1.5%, Cr: 10
~3.5%, No.: 0.8~1.5%, V:Q, 4
~1.0%, Nb: 0.02~0.11%, Zr:
0.05-1.0%.

被覆剤のみに添加する場合は、Mn:0.67〜10%
、 Cr : 5.7〜10.0%、 Mo :129
〜4.29%。
When added only to the coating material, Mn: 0.67 to 10%
, Cr: 5.7-10.0%, Mo: 129
~4.29%.

V : 1.43〜3.57%、Nb:0.1〜0.5
5%、 Zr二0.1〜2..0%、心線と被覆剤の両
方から添加する場合は、上記式の範囲内であれば任意の
割合で選定できる。
V: 1.43-3.57%, Nb: 0.1-0.5
5%, Zr2 0.1-2. .. 0%, and when adding from both the core wire and the coating material, any ratio can be selected as long as it is within the range of the above formula.

〔金属炭酸塩:30〜70重量%〕 本発明でいう金属炭酸塩とはCaCO5+ BaCO3
゜MgCO5などを指すが、これらの金属炭酸塩はアー
ク中で分解することによりC0wガスを発生し、溶融金
属を大気から遮断保護するとともにアーク雰囲気中の水
素、窒素のガス分圧を下げる効果がある。これらの添加
量が30%未満ではスラグの融点が低下するためスラグ
の被包性が悪くなって良好な溶接ビード外観、形状を得
ることが出きない、また、COtガスの発生量が不足す
るためビットやブローホールが発生したり、溶接金属中
の水素量が増加し、耐低温割れ性が劣化してくる。他方
、70%を超えるとガス発生量が過剰となるためビット
が多発する。また、スラグの融点が上昇してスラグの流
動性が悪くなり、溶接ビード外観。
[Metal carbonate: 30-70% by weight] The metal carbonate referred to in the present invention is CaCO5+ BaCO3
゜These metal carbonates, such as MgCO5, generate C0w gas by decomposing in the arc, which protects the molten metal from the atmosphere and has the effect of lowering the gas partial pressure of hydrogen and nitrogen in the arc atmosphere. be. If the amount of these additions is less than 30%, the melting point of the slag decreases, resulting in poor slag encapsulation, making it impossible to obtain a good weld bead appearance and shape, and in addition, the amount of COt gas generated is insufficient. As a result, bits and blowholes occur, the amount of hydrogen in the weld metal increases, and cold cracking resistance deteriorates. On the other hand, if it exceeds 70%, the amount of gas generated will be excessive and bits will occur frequently. In addition, the melting point of the slag increases and the fluidity of the slag deteriorates, resulting in the appearance of weld beads.

形状が劣化してくるので70%を上限とした。Since the shape deteriorates, the upper limit was set at 70%.

〔金属弗化物:5〜30重量%〕 本発明でいう金属弗化物とはCaF*+ Ba5ss 
MgF露+LiF、AjFlなどを指すが、いずれもス
ラグの融点を低下させるため溶接中のスラグ流動性を良
好にする。また、アーク中で分解した弗化物は溶融金属
や溶融スラグの水素と反応し、溶接金属中の水素量を低
下させ耐低温割れ性の良好な溶接金属をつくる。これら
の添加量が5%未満では、適当なスラグの流動性が得ら
れないため溶接ビード外観。
[Metal fluoride: 5 to 30% by weight] The metal fluoride in the present invention is CaF*+ Ba5ss
MgF dew + LiF, AjFl, etc., all of which lower the melting point of slag and improve slag fluidity during welding. In addition, fluorides decomposed in the arc react with hydrogen in the molten metal and molten slag, reducing the amount of hydrogen in the weld metal and creating a weld metal with good cold cracking resistance. If the amount of these additives is less than 5%, appropriate slag fluidity cannot be obtained, resulting in a weld bead appearance.

形状が劣化すると同時にビットが発生し易く、また溶接
金属中の水素量が増加して耐低温割れ性が著しく劣化し
てくる。他方、30%を超えるとスラグの粘性が不足す
るため溶接ビード外観、形状が悪くなったり、また保護
筒が脆弱になり溶接作業性が劣化してくるので30%を
上限とした。
As the shape deteriorates, bits are likely to occur, and the amount of hydrogen in the weld metal increases, resulting in a significant deterioration in cold cracking resistance. On the other hand, if it exceeds 30%, the viscosity of the slag becomes insufficient, resulting in poor appearance and shape of the weld bead, and the protective cylinder becomes brittle, resulting in poor welding workability, so 30% is set as the upper limit.

(Mg : 0.5〜5重量%〕 Mgは溶接金属中の酸素量を低減し、微細炭化物の析出
促進によるCの固定により耐割れ性を向上させると同時
に、溶接金属の延性向上に効果がある。その添加量が0
.5%未満ではその効果が得られない、他方、5%を超
えると溶接時のアークが不安定となりスパッタの発生量
が増加し溶接作業性が劣化するので5%を上限とした。
(Mg: 0.5 to 5% by weight) Mg reduces the amount of oxygen in the weld metal, improves cracking resistance by fixing C by promoting the precipitation of fine carbides, and is also effective in improving the ductility of the weld metal. Yes, the amount added is 0.
.. If it is less than 5%, the effect cannot be obtained. On the other hand, if it exceeds 5%, the arc during welding becomes unstable, the amount of spatter generated increases, and welding workability deteriorates, so 5% was set as the upper limit.

なお、被覆剤に添加するMgはMg単体の他jV −M
gなとの合金として添加することもできる。この場合、
合金中のMgの量が上記範囲内であれば同様の効果の得
られることが確認されている。
In addition, the Mg added to the coating material includes Mg alone, as well as jV -M
It can also be added as an alloy with g. in this case,
It has been confirmed that similar effects can be obtained if the amount of Mg in the alloy is within the above range.

本発明の被覆アーク溶接棒は、被覆剤中に前述の成分の
他、脱酸剤としてSt、 Mn、 Ti、jVなど単体
金属やFe−5L、 Fe−Mn、 Fe−Ti、 F
e−Mなどの鉄合金などのいずれかを含有せしめるが、
前述の?tgを含め25%以下の範囲が脱酸および溶接
作業性の面で望ましい、なお、これら脱酸剤の添加範囲
は特に規定するものではない。
The coated arc welding rod of the present invention contains elemental metals such as St, Mn, Ti, and jV, and Fe-5L, Fe-Mn, Fe-Ti, and F as deoxidizers in addition to the above-mentioned components in the coating material.
Although it contains one of iron alloys such as e-M,
The aforementioned? A range of 25% or less including tg is desirable in terms of deoxidation and welding workability, and the addition range of these deoxidizers is not particularly defined.

次に、アーク安定剤としては被覆剤中にチタンスラグ、
ルチール、鉄粉、アルカリ成分などを添加するが、その
添加範囲は合計45%以下が望ましい。
Next, titanium slag is used as an arc stabilizer in the coating material.
Rutile, iron powder, alkaline components, etc. are added, but the total addition range is preferably 45% or less.

さらに、粘結剤としては主に硅酸ソーダ、硅酸カリを含
有する水硝子を用いるが、水硝子中のStagのモル分
率のNaz0.K!0などのアルカリ成分のモル分率に
対する比が1.5〜3.5の範囲の水硝子を使用するこ
とが望ましい。
Furthermore, as a binder, water glass containing mainly sodium silicate and potassium silicate is used, but the mole fraction of Stag in the water glass is Naz0. K! It is desirable to use water glass having a ratio of the mole fraction of alkaline components such as 0 to 1.5 to 3.5.

本発明の被覆アーク溶接棒は、以上述べた被覆剤を心線
の周囲に被覆剤重量が溶接棒重量に対して25〜35%
となるように、通常の溶接棒塗装機により被覆塗装した
後、水分を除去するため300〜550℃で焼成して製
造する。
The coated arc welding rod of the present invention includes the above-described coating material around the core wire, and the weight of the coating material is 25 to 35% of the weight of the welding rod.
It is manufactured by applying a coating using a normal welding rod coating machine so that the coating is applied, and then baking it at 300 to 550°C to remove moisture.

以下に本発明の効果を更に具体的に示す。The effects of the present invention will be shown in more detail below.

(実施例) 第2表に本発明被覆アーク溶接棒および比較被覆アーク
溶接棒の心線成分(各4.0謹径)、被覆剤組成とこれ
ら溶接棒による各種試験結果を示す。
(Example) Table 2 shows the core components (4.0 diameter each), coating material compositions, and various test results for these welding rods of the coated arc welding rods of the present invention and the comparative coated arc welding rods.

第2表においてA1−A12が零発−明溶接棒であり、
81〜B15は比較溶接棒である。
In Table 2, A1-A12 are zero invention welding rods,
81 to B15 are comparative welding rods.

これら被覆アーク溶接棒による溶着金属の482℃短時
間高温引張強度、伸び率および500℃、3000hr
におけるクリープ破断強度を求めた。また、溶接作業性
調査を行った。
482℃ short-time high temperature tensile strength, elongation rate and 500℃, 3000hr of weld metal using these coated arc welding rods
The creep rupture strength was determined. We also conducted a welding workability investigation.

なお、短時間高温引張試験片およびクリープ破断試験片
を採取する溶着金属は、AWS A 5.4に準じて溶
接電流160A、溶接入熱25kJ/cmで行い、溶接
後710℃、30hrの後熱処理を施した後に作成した
。また、溶接作業性は溶着金属作成時と同時に調査を行
い、溶接ビード外観、形状、アーク状態、スラグ状態お
よびスラグ剥離性などの面から総合評価した。
The weld metal from which short-time high-temperature tensile test pieces and creep rupture test pieces are collected was conducted at a welding current of 160 A and a welding heat input of 25 kJ/cm in accordance with AWS A 5.4, and was subjected to post-heat treatment at 710°C for 30 hours after welding. Created after applying. In addition, welding workability was investigated at the same time as weld metal preparation, and a comprehensive evaluation was made from aspects such as weld bead appearance, shape, arc condition, slag condition, and slag removability.

本発明溶接棒A1〜A12はいずれにおいても54kg
/−以上の短時間高温引張強度、20%以上の伸び率、
また3 3 kgf/am”以上のクリープ破断強度さ
らに良好な溶接作業性が得られた。
Each of the welding rods A1 to A12 of the present invention weighs 54 kg.
Short-time high temperature tensile strength of /- or more, elongation rate of 20% or more,
In addition, a creep rupture strength of 33 kgf/am'' or more and better welding workability were obtained.

比較溶接棒B1はTaの添加量が不足していると同時に
金属炭酸塩が不足しているため適性な強度が得られない
とともにスラグの被包性が悪くなり、溶接ビード外観、
形状が劣化した。
Comparative welding rod B1 lacks the added amount of Ta and metal carbonate, so it cannot obtain appropriate strength and has poor slag encapsulation, resulting in poor weld bead appearance and poor metal carbonate content.
The shape has deteriorated.

B2は、Taの添加量と金属炭酸塩が過剰であるため溶
接金属の延性が低下するとともに、スラグの流動性が悪
くなり、溶接ビード外観、形状が劣化した。
In B2, the ductility of the weld metal decreased due to the excessive amount of Ta added and the metal carbonate, and the fluidity of the slag deteriorated, resulting in deterioration in the appearance and shape of the weld bead.

B3は、脱酸剤およびZrの添加量が過剰であるため溶
接作業性が悪化したと同時にTaの添加量が不足してい
たため、高クリープ破断強度が得られていない。
In B3, welding workability deteriorated due to excessive amounts of deoxidizer and Zr added, and at the same time, high creep rupture strength was not obtained because the amount of Ta added was insufficient.

B4は、Mnの添加量が不足したため多層盛り溶接金属
の焼入れ性が劣化し、適正な強度が得られなかった。
In B4, the hardenability of the multilayer weld metal deteriorated due to insufficient addition of Mn, and appropriate strength could not be obtained.

B5は、Mnの添加量が過剰であると同時にTaが不足
しているため、高温強度および高クリープ破断強度が得
られていない。
B5 does not have high temperature strength and high creep rupture strength because the amount of Mn added is excessive and at the same time Ta is insufficient.

B6は、Crの添加量が不足しているため十分な強度が
得られなかった。
In B6, sufficient strength could not be obtained because the amount of Cr added was insufficient.

B7は、Crの添加量が過剰であると同時にMgが過剰
であるため、Cr量が適用鋼材のCr量に合致しないと
ともに溶接中のスパッタの発生量が多く溶接作業性が劣
化した。
In B7, since the amount of Cr added was excessive and the amount of Mg was also excessive, the Cr amount did not match the Cr amount of the applied steel material, and a large amount of spatter was generated during welding, resulting in poor welding workability.

B8は、Moの添加量が不足しているため適正な強度が
得られていない。
In B8, appropriate strength was not obtained because the amount of Mo added was insufficient.

B9は、Moの添加量が過剰であると同時にTaの添加
量が不足しているため、高温強度および高クリープ破断
強度が得られなかった。
In B9, high temperature strength and high creep rupture strength could not be obtained because the amount of Mo added was excessive and the amount of Ta added was insufficient.

BIOは、■の添加量が不足しているため適正な強度が
得られていない。
In BIO, appropriate strength cannot be obtained because the amount of (■) added is insufficient.

Bllは、■の添加量が過剰であるためスラグの剥離性
、溶接作業性が劣化した。
In Bll, the slag removability and welding workability deteriorated due to the excessive amount of (■) added.

B12は、アーク安定剤であるルチールと鉄粉が過剰で
あると同時にNbの添加量が不足しているため、耐棒焼
は性が劣化してかえってアークは不安定になるとともに
、NbCの析出効果が得られず適正な強度が得られなか
った。
B12 has an excess of rutile and iron powder, which are arc stabilizers, and at the same time an insufficient amount of Nb, which deteriorates the stick burning resistance and makes the arc unstable, as well as NbC precipitation. No effect was obtained and appropriate strength could not be obtained.

B13は、アーク安定剤が添加されていないと同時にN
bの添加量が過剰であるため、アーク不安定となりスパ
ッタ量が増加し溶接作業性が劣化するとともに、組織が
粗大化し適正な強度が得られなかった。
B13 has no arc stabilizer added and at the same time N
Because the amount of b added was excessive, the arc became unstable, the amount of spatter increased, welding workability deteriorated, and the structure became coarse, making it impossible to obtain appropriate strength.

B14は、金属弗化物が不足していると同時にZrの添
加量が過剰であるため、スラグの流動性が悪く、溶接ビ
ード外観、形状が劣化した。
In B14, since the amount of metal fluoride was insufficient and at the same time the amount of Zr added was excessive, the fluidity of the slag was poor and the appearance and shape of the weld bead deteriorated.

B15は、金属弗化物が過剰であるためスラグの粘性が
不足し、溶接ビード外観、形状が劣化した。
In B15, the viscosity of the slag was insufficient due to excessive metal fluoride, and the appearance and shape of the weld bead deteriorated.

@3)C印は良好、x印は不良を示す。@3) The C mark indicates good quality, and the x mark indicates poor quality.

(発明の効果) 以上の様に、本発明溶接棒は従来の2′/、〜3%Cr
−1%Mo鋼の被覆アーク溶接棒に比較し、482℃短
時間高温引張強度、高温延性および450〜500℃に
おけるクリープ破断強度を著しく向上、かつ安定化させ
、更に優れた溶接作業性を発揮するものであり、従来の
2y4〜3%Cr−1%Mo鋼溶接棒では到底達成し得
ないもので、各種産業の発展に貢献するところ極めて大
である。
(Effects of the invention) As described above, the welding rod of the present invention has a Cr content of 2'/~3%
- Compared to coated arc welding rods made of 1% Mo steel, the short-time high temperature tensile strength at 482°C, high temperature ductility, and creep rupture strength at 450 to 500°C are significantly improved and stabilized, and exhibits even better welding workability. This is something that cannot be achieved with conventional 2y4-3%Cr-1%Mo steel welding rods, and it will greatly contribute to the development of various industries.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は良好な短時間高温引張強度、高温延性およびク
リープ破断強度の得られるTa量の好適範囲を示す図で
ある。
FIG. 1 is a diagram showing a preferable range of the amount of Ta that provides good short-time high-temperature tensile strength, high-temperature ductility, and creep rupture strength.

Claims (1)

【特許請求の範囲】 心線または被覆剤のいずれか一方あるいは両方に必須と
してTa、その他にMn、Cr、Mo、V、Nbおよび
Zrの一種または二種以上を下記に示す範囲(重量%)
で添加し、被覆剤全重量に対しアルカリ土類金属の炭酸
塩を30〜70%、金属弗化物を5〜30%、Mg0.
5〜5%、その他に上記以外の脱酸剤、アーク安定剤、
粘結剤を含む被覆剤を心線の周囲に被覆したことを特徴
とする低水素系被覆アーク溶接棒。 Ta:0.01≦心線中(Ta) +被覆剤中(Ta)×0.20≦5.0 Mn:0.1≦心線中(Mn) +被覆剤中(Mn)×0.15≦1.5 Cr:2.0≦心線中(Cr) +被覆剤中(Cr)×0.35≦3.5 Mo:0.8≦心線中(Mo) +被覆剤中(Mo)×0.35≦1.5 V:0.4≦心線中(V) +被覆剤中(V)×0.28≦1.0 Nb:0.02≦心線中(Nb) +被覆、剤中(Nb)×0.20≦0.11Zr:0.
05≦心線中(Zr) +被覆剤中(Zr)×0.5≦1.0
[Claims] Either or both of the core wire and the coating material contain Ta and one or more of Mn, Cr, Mo, V, Nb and Zr in the following range (wt%):
Alkaline earth metal carbonate is added in an amount of 30 to 70%, metal fluoride is added in an amount of 5 to 30%, and Mg0.
5-5%, in addition to deoxidizers other than those listed above, arc stabilizers,
A low hydrogen-based coated arc welding rod characterized by having a core wire coated with a coating material containing a binder. Ta: 0.01≦In the core wire (Ta) + In the coating agent (Ta)×0.20≦5.0 Mn: 0.1≦In the core wire (Mn) +In the coating agent (Mn)×0.15 ≦1.5 Cr: 2.0≦In the core wire (Cr) +In the coating agent (Cr)×0.35≦3.5 Mo:0.8≦In the core wire (Mo) +In the coating agent (Mo) ×0.35≦1.5 V:0.4≦in the core (V) +in the coating (V)×0.28≦1.0 Nb:0.02≦in the core (Nb) +coating, (Nb) x 0.20≦0.11 Zr: 0.
05≦core (Zr) + coating agent (Zr) x 0.5≦1.0
JP9536590A 1990-04-11 1990-04-11 Low hydrogen type coated arc welding electrode Pending JPH03294089A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9536590A JPH03294089A (en) 1990-04-11 1990-04-11 Low hydrogen type coated arc welding electrode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9536590A JPH03294089A (en) 1990-04-11 1990-04-11 Low hydrogen type coated arc welding electrode

Publications (1)

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JPH03294089A true JPH03294089A (en) 1991-12-25

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JP9536590A Pending JPH03294089A (en) 1990-04-11 1990-04-11 Low hydrogen type coated arc welding electrode

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101890594A (en) * 2010-07-30 2010-11-24 西安理工大学 Low-hydrogen basic electrode for 25Cr2Ni4MoV alloy steel welding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101890594A (en) * 2010-07-30 2010-11-24 西安理工大学 Low-hydrogen basic electrode for 25Cr2Ni4MoV alloy steel welding

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