JPH0312967B2 - - Google Patents

Info

Publication number
JPH0312967B2
JPH0312967B2 JP27559484A JP27559484A JPH0312967B2 JP H0312967 B2 JPH0312967 B2 JP H0312967B2 JP 27559484 A JP27559484 A JP 27559484A JP 27559484 A JP27559484 A JP 27559484A JP H0312967 B2 JPH0312967 B2 JP H0312967B2
Authority
JP
Japan
Prior art keywords
metal tube
grooved
plug
tube
diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP27559484A
Other languages
Japanese (ja)
Other versions
JPS60187425A (en
Inventor
Aritaka Tatsumi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Cable Ltd
Original Assignee
Hitachi Cable Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Cable Ltd filed Critical Hitachi Cable Ltd
Priority to JP27559484A priority Critical patent/JPS60187425A/en
Publication of JPS60187425A publication Critical patent/JPS60187425A/en
Publication of JPH0312967B2 publication Critical patent/JPH0312967B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)

Description

【発明の詳細な説明】 本発明は金属管、特に外径16mm前後、肉厚1.5
mm前後以下の引張強さが比較的小さい小径薄肉な
金属管、例えば外径10mm前後、肉厚0.4mm前後の
銅管の内面に連続して溝付加工を施すのに適した
装置に関するものである。
[Detailed Description of the Invention] The present invention relates to a metal tube, particularly an outer diameter of about 16 mm and a wall thickness of 1.5 mm.
This relates to equipment suitable for continuously grooving the inner surface of small-diameter, thin-walled metal tubes with a relatively low tensile strength of around 10 mm or less, such as copper tubes with an outer diameter of around 10 mm and a wall thickness of around 0.4 mm. be.

第1図は、発明者等が前に提案した内面溝付金
属管の加工方式(特願昭52−103905号(特公昭61
−57806))を示すものである。
Figure 1 shows the method of processing metal tubes with internal grooves previously proposed by the inventors (Japanese Patent Application No. 103905/1983).
−57806)).

第1図において、被加工材である金属管1の内
部には、片端側にフローテイングプラグ4が固定
され、他端側には内面溝付加工用の溝付プラグ5
が回転自在に取付けられたタイロツド3が配置さ
れている。フローテイングプラグ4は進行側が小
径で反対側が大径でその間が斜面21に形成され
ており、金属管1の管壁を挟んだ外周の対向部に
はフローテイングプラグ4の小径部及び斜面21
に対応する形状を備えた引抜ダイス7がホルダー
6に保持されている。
In FIG. 1, a floating plug 4 is fixed to one end of a metal tube 1, which is a workpiece, and a grooved plug 5 for internal groove processing is fixed to the other end.
A tie rod 3 is disposed in which a tie rod 3 is rotatably attached. The floating plug 4 has a small diameter on the advancing side and a large diameter on the opposite side, and a slope 21 is formed between them, and the small diameter part of the floating plug 4 and the slope 21 are formed on opposite sides of the outer periphery of the metal tube 1 across the pipe wall.
A drawing die 7 having a shape corresponding to the drawing die 7 is held in the holder 6.

フローテイングプラグ4は、金属管1が矢印2
の方向へ引張駆動されるとき、引抜ダイス7と協
働して金属管1を縮管するので、溝付プラグ5を
金属管1の進行側へ移動させることなく所定位置
に保持される。
In the floating plug 4, the metal tube 1 is indicated by the arrow 2.
When the metal tube 1 is pulled and driven in the direction shown in FIG.

溝付プラグ5が位置する部位の外周には、同じ
外径をもつた複数のロール8が同一円周上に配置
されている。これらのロール8は、軸受9により
回転自在に支持されプーリ10によつて回転駆動
される回転ヘツド17内に、その軸心から一定距
離を保持するように取付けられ、回転ヘツド17
の内周転動面16と金属管1の外面に転動接触す
るようになつている。従つて、管1を移動させつ
つ回転ヘツド17を回転駆動させることにより、
溝付プラグ5の部位を通過する金属管1は、そこ
で遊星状に回転する各ロール8により内側に位置
する溝付プラグ5上へ押圧され、内面に溝14の
加工が行われる。内面に溝加工が施された金属管
1はその後ホルダー12に支持された仕上ダイス
13を通すことにより所定の外径に仕上げられ
る。
A plurality of rolls 8 having the same outer diameter are arranged on the same circumference around the outer periphery of the portion where the grooved plug 5 is located. These rolls 8 are mounted within a rotating head 17 that is rotatably supported by a bearing 9 and rotationally driven by a pulley 10 so as to be kept at a constant distance from the axis of the rotating head 17.
The inner peripheral rolling surface 16 of the metal tube 1 comes into rolling contact with the outer surface of the metal tube 1. Therefore, by rotating the rotary head 17 while moving the tube 1,
The metal tube 1 passing through the grooved plug 5 is pressed there by planetary rotating rolls 8 onto the grooved plug 5 located inside, and grooves 14 are formed on the inner surface. The metal tube 1 whose inner surface is grooved is then passed through a finishing die 13 supported by a holder 12 to be finished to a predetermined outer diameter.

この加工装置における各ロール8は、その軸心
が溝付プラグ5の軸心と平行に配置され、自身の
軸心の周囲を自転しつつ金属管1の外周を公転す
る。従つて、金属管1が矢印2方向へ移動すると
き金属管1と各ロール8との間にはすべりが生
じ、その摩擦力によつて金属管1に生ずる応力が
増大することになる。実験の結果によれば、この
ような摩擦による応力は、引抜速度の平方根にほ
ぼ比例し、金属管1の引張強さとの関係から最大
加工速度が制限されることになる。
Each roll 8 in this processing device has its axial center parallel to the axial center of the grooved plug 5, and revolves around the outer periphery of the metal tube 1 while rotating around its own axis. Therefore, when the metal tube 1 moves in the direction of the arrow 2, a slip occurs between the metal tube 1 and each roll 8, and the stress generated in the metal tube 1 increases due to the frictional force. According to the results of experiments, stress due to such friction is approximately proportional to the square root of the drawing speed, and the maximum processing speed is limited due to its relationship with the tensile strength of the metal tube 1.

最大加工速度が制限されることは、径済性の点
からより高速加工が必要とされることが多い、例
えば外径10mm前後、肉厚0.4mm前後の銅管のよう
に引張強さが比較的小さい小径薄肉な金属管の加
工には不利である。
The maximum machining speed is limited because higher speed machining is often required from the viewpoint of diameter saving. For example, when making copper tubes with an outer diameter of around 10 mm and a wall thickness of around 0.4 mm, the tensile strength is comparable. This method is disadvantageous for processing small-diameter, thin-walled metal tubes.

本発明の目的は、引張強さが比較的小さい小径
薄肉な金属管であつても加工速度を向上させるこ
とのできる内面溝付金属管の加工装置を提供する
ことにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide an apparatus for processing a metal tube with internal grooves, which can improve the processing speed even for a small-diameter, thin-walled metal tube with a relatively low tensile strength.

本発明によれば、斯かる目的は、前記したよう
な加工装置におけるロールの代りに複数個の球を
用いることにより達成することができる。
According to the invention, this object can be achieved by using a plurality of balls instead of rolls in the processing equipment as described above.

以下、本発明の加工装置の一実施例を第2図〜
第4図を参照して説明する。第1図と同部品は同
符号で示し、同部分の説明は省略する。
An embodiment of the processing apparatus of the present invention is shown in Figs.
This will be explained with reference to FIG. The same parts as in FIG. 1 are indicated by the same reference numerals, and explanations of the same parts will be omitted.

第2図において、15が例えば鋼からなる回転
加工部材としての球であり、この球15は第3図
に示すように、回転ヘツド17の内周転動面16
をもつ凹部に同じ大きさのものが6個、互いに接
触した状態で回転自在に配置されている。この場
合、球15の接点間の距離が球15の直径より小
さくなつているため、各球15は内周転動面16
をもつ凹部に収容することにより、内側に管1や
溝付プラグ5がないときでも脱落するようなこと
はない。配置の態様によつてはストツパ等の保持
手段を設けることが望ましい。
In FIG. 2, reference numeral 15 denotes a ball as a rotary processing member made of steel, for example, and as shown in FIG.
Six pieces of the same size are rotatably placed in contact with each other in a recessed part. In this case, since the distance between the contact points of the balls 15 is smaller than the diameter of the balls 15, each ball 15 is connected to the inner rolling surface 16.
By accommodating the plug in a recess having a diameter, it will not fall off even when there is no pipe 1 or grooved plug 5 inside. Depending on the arrangement, it may be desirable to provide holding means such as a stopper.

第2図に示すような各部材の配置関係におい
て、金属管1を矢印2の方向へ移動させながら回
転ヘツド17を矢印11の方向へ回転させると、
各球15は第3図に示すように、回転ヘツド17
の回転に伴つて内周転動面16及び金属管1の外
周面に沿つて矢印19の方向へ自転しつつ矢印2
0の方向へ公転し、第1図の場合と同様に、金属
管1を縮管すると共に溝付プラグ5上へ押圧す
る。その結果、金属管1の内面には溝付プラグ5
の外形が転写され、溝14が連続的に形成され
る。
In the arrangement of each member as shown in FIG. 2, when the rotary head 17 is rotated in the direction of arrow 11 while moving the metal tube 1 in the direction of arrow 2,
Each ball 15 is connected to a rotating head 17 as shown in FIG.
As the arrow 2 rotates along the inner rolling surface 16 and the outer peripheral surface of the metal tube 1 in the direction of the arrow 19,
0, and as in the case of FIG. 1, the metal tube 1 is contracted and pressed onto the grooved plug 5. As a result, a grooved plug 5 is formed on the inner surface of the metal tube 1.
The outer shape of the groove 14 is transferred and the groove 14 is continuously formed.

この場合、各球15の自転方向19は、夫々の
隣接部において逆方向となるが、回転ヘツド17
の回転方向11及び回転速度と、金属管1の回転
ヘツド17に対する相対的移動方向及び移動速度
等によつておのずから定まる方向となり、球15
と金属管1の間では殆どすべりがなく、転動のみ
の関係となる。従つて、溝加工に伴つて金属管1
に生ずる応力は、各球15と管1との間のすべり
に基づく摩擦抵抗分が軽減され、引張強さが比較
的小さい小径薄肉の金属管であつても加工速度を
増大させることができる。
In this case, the rotation direction 19 of each ball 15 is opposite in its adjacent portion, but
The direction is automatically determined by the rotational direction 11 and rotational speed of the metal tube 1 and the relative movement direction and movement speed of the metal tube 1 with respect to the rotating head 17.
There is almost no slippage between the metal tube 1 and the metal tube 1, and the relationship is only rolling. Therefore, along with groove machining, the metal pipe 1
As for the stress generated, the frictional resistance due to the sliding between each ball 15 and the tube 1 is reduced, and the processing speed can be increased even for a small diameter thin metal tube with a relatively low tensile strength.

発明者の実験によれば、回転ヘツド17の回転
数を5800rpmとしたときの加工速度は、ロールを
用いた場合、10〜12m/分であつたものが、ボー
ルを用いた場合、16m/分であつた。
According to the inventor's experiments, when the rotation speed of the rotary head 17 was set to 5800 rpm, the processing speed was 10 to 12 m/min when using rolls, but was 16 m/min when using balls. It was hot.

なお、加工時には金属管1の塑性変形や各部の
摩擦によつて発熱があるので、潤滑と冷却を兼ね
た適当な手段、例えばエマルジヨンタイプの潤滑
液を加工部分に注ぐなどの手段を講じる必要があ
る。
Note that during machining, heat is generated due to plastic deformation of the metal tube 1 and friction between various parts, so it is necessary to take appropriate means for both lubrication and cooling, such as pouring an emulsion type lubricant onto the machining part. There is.

第3図に示すように、各球15を互に接触させ
て配置した場合、球15間に摩擦があるが、これ
は球15の径及び内周転動面16の径を適宜選定
して各球15の間にギヤツプを設けることにより
回避できる。その場合、球15と回転ヘツド17
との間に位置変化が生じないように適当なストツ
パを設けておくことが望ましい。そうすることに
より内側に管1や溝付プラグ5がないときでも球
15が脱落、飛散するのを防止することができ
る。
As shown in FIG. 3, when the balls 15 are placed in contact with each other, there is friction between the balls 15, but this can be achieved by appropriately selecting the diameter of the balls 15 and the diameter of the inner rolling surface 16. This can be avoided by providing a gap between each ball 15. In that case, the ball 15 and the rotating head 17
It is desirable to provide a suitable stopper to prevent positional changes between the two. By doing so, it is possible to prevent the ball 15 from falling off and scattering even when there is no tube 1 or grooved plug 5 inside.

第4図は複数個の球15によつて金属管1の内
面に溝14を形成した場合の一本の溝14に沿つ
た管壁部の断面を誇張して示している。
FIG. 4 shows an exaggerated cross section of the tube wall along one groove 14 when the groove 14 is formed on the inner surface of the metal tube 1 by a plurality of balls 15.

移動する金属管1の外面を複数の球15が転動
して金属管1を溝付プラグ5上へ押圧すると、管
1の内面には溝付プラグ5の外形が転写されて溝
14が形成されるが、管1の外面には第4図に示
すように、ねじ状に高さhの凹凸が生ずる。この
凹凸は球15の外径d、球15が転動する時のピ
ツチP、球15の内接円径、金属管1の移動速度
等によつて変化するが、管1の表面性状を悪くす
ることは否めない。
When a plurality of balls 15 roll on the outer surface of the moving metal tube 1 and press the metal tube 1 onto the grooved plug 5, the outer shape of the grooved plug 5 is transferred to the inner surface of the tube 1, forming a groove 14. However, as shown in FIG. 4, a thread-like unevenness with a height h is formed on the outer surface of the tube 1. This unevenness changes depending on the outer diameter d of the ball 15, the pitch P when the ball 15 rolls, the diameter of the inscribed circle of the ball 15, the moving speed of the metal tube 1, etc., but it may deteriorate the surface quality of the tube 1. It is undeniable that I will.

因みに、内周転動面16部の内径を30mmとし、
そこに直径10mmの球15を6個収容した回転ヘツ
ド17を5800rpmで回転させ、外形12mmの銅管1
を16m/分の速度で移動させて加工したとき、高
さ約0.01mmの凹凸が約0.6mmのピツチでらせん状
に発生した。
By the way, the inner diameter of the inner rolling surface 16 is 30 mm,
The rotary head 17 containing six balls 15 with a diameter of 10 mm was rotated at 5800 rpm, and the copper tube 1 with an outer diameter of 12 mm was rotated.
When the machine was moved at a speed of 16 m/min, unevenness with a height of about 0.01 mm was generated in a spiral shape with a pitch of about 0.6 mm.

内面に溝加工が施された金属管1はその後仕上
ダイス13に通されるので、外面の凹凸が消失し
て外面の平滑度が増し、外径も所定の寸法に仕上
げられる。この場合、外面の凸部に対応した溝1
4の底部が多少内側に***することになるので、
溝14はその深さが長手方向に短かいピツチで多
少変化したものとなる。
The metal tube 1 whose inner surface has been grooved is then passed through the finishing die 13, so that the irregularities on the outer surface disappear, the smoothness of the outer surface increases, and the outer diameter is finished to a predetermined size. In this case, the groove 1 corresponding to the convex part on the outer surface
The bottom of 4 will be slightly raised inward, so
The depth of the groove 14 varies somewhat in the longitudinal direction at short pitches.

このように本実施例の加工装置は、遊星回転す
る加工部材をロールから球に変えることにより、
溝加工に伴つて金属管1に生ずる応力を大幅に軽
減できるため、小径薄肉の銅管のように引張強さ
が比較的小さい金属管であつても溝付加工の速度
を増大させることができる。
In this way, the processing device of this embodiment changes the planetary-rotating processing member from a roll to a sphere.
Since the stress generated in the metal tube 1 due to grooving can be significantly reduced, the speed of grooving can be increased even for metal tubes with relatively low tensile strength, such as small-diameter, thin-walled copper tubes. .

勿論、複数の球15で押圧して加工する場合、
金属管1と球15が点接触に近い状態で接触する
ため、圧下力が大きくとれ、相対的に溝深さの大
きい内面溝付管を得やすいという副次的効果も期
待できる。そして、球15により外面に形成され
る凹凸は内面に溝加工された管1を仕上ダイス1
3に通すことにより転移消失できるので、内面溝
付金属管の表面の平滑度を高めることができる。
Of course, when processing by pressing with a plurality of balls 15,
Since the metal tube 1 and the ball 15 are in close to point contact, a secondary effect can be expected that a large rolling force can be obtained and it is easy to obtain an internally grooved tube with a relatively large groove depth. Then, the unevenness formed on the outer surface by the balls 15 is removed by finishing the tube 1 with grooves on the inner surface.
3, the dislocation can be eliminated and the smoothness of the surface of the internally grooved metal tube can be improved.

内面溝付金属管は平滑管、即ち内面溝のない管
に比べて管内表面積が大幅に増加するので、管内
にフロンガスなどの冷媒を流し、それを沸騰、凝
縮により相変化させることにより管外流体との間
に熱交換を行う方式の空調機の熱交換器用伝熱管
等として好適である。
Metal pipes with internal grooves have a significantly increased inner surface area compared to smooth pipes, i.e. pipes without internal grooves, so by flowing a refrigerant such as fluorocarbon gas into the pipe and changing its phase through boiling and condensation, the fluid outside the pipe can be removed. It is suitable as a heat transfer tube for a heat exchanger of an air conditioner that exchanges heat between the tube and the like.

以上記述した如く本発明の加工装置によれば、
遊星回転する加工部材をロールから球に変えるこ
とにより、小径薄肉な金属管であつても内面の溝
加工を連続して高速で行うことができる利点があ
り、その実用価値は極めて大である。
According to the processing apparatus of the present invention as described above,
By changing the planetary rotating workpiece from a roll to a sphere, there is an advantage that even if it is a small-diameter, thin-walled metal tube, the inner surface can be grooved continuously at high speed, and its practical value is extremely large.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は内面溝付金属管加工装置の先行例を示
す縦断面図、第2図は本発明に係る加工装置の縦
断面図、第3図は第2図の−矢視断面拡大
図、第4図は一本の溝に沿つた管壁部の断面を誇
張して示した説明図である。 1…金属管、3…タイロツド、4…フローテイ
ングプラク、5…溝付プラグ、7…引抜ダイス、
13…仕上ダイス、14…内面溝、15…球、1
6…内周転動面、17…回転ヘツド。
FIG. 1 is a longitudinal cross-sectional view showing a prior example of an internally grooved metal tube processing device, FIG. 2 is a longitudinal cross-sectional view of a processing device according to the present invention, and FIG. 3 is an enlarged cross-sectional view taken along the − arrow in FIG. FIG. 4 is an explanatory diagram showing an exaggerated cross section of the tube wall along one groove. 1... Metal tube, 3... Tie rod, 4... Floating plaque, 5... Grooved plug, 7... Drawing die,
13... Finishing die, 14... Inner groove, 15... Ball, 1
6... Inner rolling surface, 17... Rotating head.

Claims (1)

【特許請求の範囲】[Claims] 1 小径薄肉の金属管の内面に連続して溝付加工
を施す装置であつて、引抜ダイス7と、該引抜ダ
イス7を通過する金属管1を前記引抜ダイス7と
協働して縮管するフローテイングプラグ4と、該
フローテイングプラグ4に連結され前記引抜ダイ
ス7を通過した金属管1内の所定位置に回転自在
に保持される内面溝加工用の溝付プラグ5と、該
溝付プラグ5が位置すべき部位の外周にあつて通
過する金属管1の外周面に接触しつつ遊星回転し
て前記金属管1を前記溝付プラグ5上へ押圧する
複数個の球15と、内面に溝加工が施された金属
管1の外面を仕上げる仕上ダイス13とから成
り、前記球15の各々は、通過する金属管1の周
囲を回転する回転ヘツド17に、回転自在に、か
つ該回転ヘツド17の軸心から一定の距離に保持
されるように配置されていることを特徴とする内
面溝付金属管の加工装置。
1 A device that continuously grooves the inner surface of a small-diameter, thin-walled metal tube, and includes a drawing die 7 and a metal tube 1 that passes through the drawing die 7, collaborating with the drawing die 7 to shrink the metal tube. A floating plug 4, a grooved plug 5 for machining an inner groove that is connected to the floating plug 4 and rotatably held at a predetermined position in the metal tube 1 that has passed through the drawing die 7, and the grooved plug. A plurality of balls 15 are arranged on the outer periphery of the part where the grooved plug 5 is to be located and rotate planetarily while contacting the outer circumferential surface of the metal tube 1 passing through the grooved plug 5 to press the metal tube 1 onto the grooved plug 5; and a finishing die 13 for finishing the outer surface of the metal tube 1 which has been grooved, and each of the balls 15 is rotatably attached to a rotating head 17 that rotates around the metal tube 1 passing through it. 17. An apparatus for processing a metal tube with an internal groove, characterized in that the apparatus is arranged so as to be held at a constant distance from the axis of the tube.
JP27559484A 1984-12-28 1984-12-28 Working device of inside grooved metallic tube Granted JPS60187425A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27559484A JPS60187425A (en) 1984-12-28 1984-12-28 Working device of inside grooved metallic tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27559484A JPS60187425A (en) 1984-12-28 1984-12-28 Working device of inside grooved metallic tube

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP54010760A Division JPS5912365B2 (en) 1979-02-01 1979-02-01 Internally grooved metal tube processing method

Publications (2)

Publication Number Publication Date
JPS60187425A JPS60187425A (en) 1985-09-24
JPH0312967B2 true JPH0312967B2 (en) 1991-02-21

Family

ID=17557620

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27559484A Granted JPS60187425A (en) 1984-12-28 1984-12-28 Working device of inside grooved metallic tube

Country Status (1)

Country Link
JP (1) JPS60187425A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH077503B2 (en) * 1985-10-24 1995-01-30 ティーディーケイ株式会社 Magnetic recording medium and manufacturing method thereof
FR2707534B1 (en) * 1993-07-16 1995-09-15 Trefimetaux Grooving devices for tubes.
US7861571B1 (en) 2008-11-10 2011-01-04 Vincent Giaimo Trapped ball draw process for reducing the diameter of tubing

Also Published As

Publication number Publication date
JPS60187425A (en) 1985-09-24

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