JPH0295521A - Processing method of large size inner gear - Google Patents

Processing method of large size inner gear

Info

Publication number
JPH0295521A
JPH0295521A JP24101388A JP24101388A JPH0295521A JP H0295521 A JPH0295521 A JP H0295521A JP 24101388 A JP24101388 A JP 24101388A JP 24101388 A JP24101388 A JP 24101388A JP H0295521 A JPH0295521 A JP H0295521A
Authority
JP
Japan
Prior art keywords
upper punch
long strip
strip material
inner gear
roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24101388A
Other languages
Japanese (ja)
Inventor
Keiichi Nakamura
敬一 中村
Kenichi Okada
健一 岡田
Hiroshi Asao
浅尾 宏
Shinobu Watanabe
忍 渡辺
Yoichi Kawada
川田 陽一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP24101388A priority Critical patent/JPH0295521A/en
Publication of JPH0295521A publication Critical patent/JPH0295521A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To make the processing of a roughly shaped material using an existing press possible by using a bending restraint device constituted from a roll and a roll holder and the bending quantity of the protruded part of a length article in belt shape is controlled and made equal to the circular arc of the outer diameter of an inner gear. CONSTITUTION:An upper punch 2 is formed in a circular cylinder provided with a protruded part 2A that forms the tooth part of an inner gear and made of the structure so that it is supported by a holder 5, one side of which can be removed, at the both sides, and a lengthy belt shape raw material 1 is formed in the ring shape. Also, using the bending restraint devices 4, 5 that simultaneously elevate to a fixed position when the upper punch 2 reaches the lower dead point, the outer diameter of a roughly shaped material of an inner gear is determined by the geometrical relation decided by the relative position between them. Thus, without using a dedicated machine, and using existing press and inexpensive tool with a good rate of material yield, a roughly shaped material of a large size inner gear is formed, the time required to finish machining can be substantially shortened comparing to the case where the entire processing is performed and finished by machining, and inexpensive inner gears of large size can be supplied.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は内歯車の加工に係わり、特に大形の内歯車の素
形材加工に好適な鍛造加工方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to the processing of internal gears, and particularly to a forging method suitable for processing large-sized internal gears.

〔従来の技術〕[Conventional technology]

従来、小さい内歯車の加工は、旋盤等によりリング状素
材を加工し、ピニオンカッタ切り等で歯切する。切削加
工を主体とした加工方法がとられていた。そのため、材
料歩留は悪く、多大の加工時間を要していた。
Conventionally, small internal gears are processed by processing a ring-shaped material using a lathe or the like, and cutting the gears using a pinion cutter or the like. The processing method used was mainly cutting. Therefore, the material yield was poor and a large amount of processing time was required.

また、長尺帯状品をロール加工あるいはプレスによる0
0曲げ加工によってリング状にし、溶接で接合する方法
でリング状素材を加工することも考えられるが、歯切り
加工では前記の場合と同様に多大の加工時間を要すると
考えられる。さらに、ロール加工の場合は専用機、プレ
ス加工の場合はリングの径に応じた金型が必要となり、
すべてを切削する方法と比較しても、低コストとはなら
ない。
In addition, long strip products can be rolled or pressed to produce zero
It is conceivable to process the ring-shaped material by a method of making it into a ring shape by zero-bending and joining it by welding, but it is thought that the gear cutting process would require a large amount of processing time as in the above case. Furthermore, roll processing requires a special machine, and press processing requires a mold that matches the diameter of the ring.
Even compared to the method of cutting everything, it is not low cost.

なお、内歯車の切削に関する文献として、[歯車便覧」
日刊工業及び実用機械技術全書「機械工作法下巻」西彪
男著 槙書店が挙げられる。
In addition, as a document regarding cutting of internal gears, please refer to [Gear Handbook]
Nikkan Kogyo and Practical Mechanical Technology Complete Book ``Machine Work Law Vol. 2'' by Nishi Biao, Maki Shoten.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上記従来技術では、鍛造加工されている加工数量の多い
小形の内歯車以外は、材料歩留り、加工時間の点で問題
があり、特に大形の内歯車の加工ではそれらの問題点が
顕著であった。
With the above-mentioned conventional technology, there are problems in terms of material yield and machining time, except for small internal gears that are forged in large quantities, and these problems are particularly noticeable when machining large internal gears. Ta.

本発明の目的は、大形内歯車の加工において、上記した
従来技術の問題点を除去し、既存のプレス、溶接、切削
加工を組合せた低コストな大形内歯車を供給することが
できる加工法のうち、特に既存のプレスを用いた素形材
加工法を提供することにある。
The purpose of the present invention is to eliminate the problems of the above-mentioned conventional techniques in the processing of large internal gears, and to provide a process that can provide low-cost large internal gears by combining existing pressing, welding, and cutting processes. Among the methods, the object of the present invention is particularly to provide a method for processing formed materials using an existing press.

〔課題を解決するための手段〕[Means to solve the problem]

上ポンチを、一方をとりはずすことが出来るホルダによ
り両サイトからサポートされた、内歯車加工用素材であ
る長尺帯状品の板幅より長くかつ内歯車の歯部を成形す
る突起部を有するとともに内歯車の内径より十分小さい
外径の円柱とし、下型を、幅方向°加圧部長さが前記長
尺帯状品の板幅よりも長く、かつ前記上ポンチの突起部
の長手方向加圧部長さよりも長い長手方向加圧部長さの
加圧面を有する下型とし、前記上ポンチと下型の間に挿
入した前記長尺帯状品を内歯車の歯部ピッチに相当する
送りピッチで間欠的に移動しながら、前記長尺帯状品の
板幅の全長を歯部高さが形成される圧縮量で、所定の全
加圧長さにわたり順次加圧する際に、該長尺帯状品の送
り方向側に設け。
The upper punch is supported from both sites by a holder from which one side can be removed, and has a protrusion that is longer than the width of the long strip of material for machining internal gears and that forms the teeth of the internal gear. The lower mold is made of a cylinder having an outer diameter sufficiently smaller than the inner diameter of the gear, and the lower mold is made such that the pressing part in the width direction is longer than the plate width of the long strip product and the length of the pressing part in the longitudinal direction of the protrusion of the upper punch is longer. A lower mold having a pressing surface with a long longitudinal pressing part length is used, and the long strip-shaped product inserted between the upper punch and the lower mold is moved intermittently at a feed pitch corresponding to the tooth pitch of the internal gear. At the same time, when the entire length of the plate width of the long strip-shaped product is compressed by the amount of compression that forms the height of the tooth part over a predetermined total pressurizing length, Provided.

上ポンチが所定の下死点に達した時に所定位置に上昇し
、上ポンチの上昇と同時に所定位置へ下降することが出
来るロールとロールホルダから構成された曲げ拘束装置
を用い、該長尺帯状品の凸部の曲がり量が内歯車の外径
の円弧と等しくなるように制御することにより、内径側
に歯部が形成されたリング状品を成形し、その両端部を
溶接等で接合した内歯車加工用の素形材を切削により仕
上げ加工することにより、前記問題点が解決される。
Using a bending restraint device consisting of a roll and a roll holder that can rise to a predetermined position when the upper punch reaches a predetermined bottom dead center and lower to a predetermined position at the same time as the upper punch rises, the long strip By controlling the amount of bending of the convex part of the product to be equal to the arc of the outer diameter of the internal gear, a ring-shaped product with teeth formed on the inner diameter side was formed, and both ends were joined by welding etc. The above-mentioned problems can be solved by finishing the material for internal gear machining by cutting.

〔作 用〕[For production]

上ポンチを、内歯車の歯部を成形する突起部を設けた円
柱とし、一方をとりはずすことができるホルダにより両
サイドからサポートする構造としたため、長尺帯状素材
をリング状に成形できる。
The upper punch is a cylinder with protrusions that form the teeth of the internal gear, and one of the punches is supported from both sides by a removable holder, so a long strip material can be formed into a ring shape.

また、上ポンチが所定の下死点に達すると同時に、所定
位置に上昇する曲げ拘束装置により1両者の相対位置か
ら決定される幾可学的関係により、内歯車素形材の外径
を定めることができる。
In addition, when the upper punch reaches a predetermined bottom dead center, the bending restraint device that rises to a predetermined position determines the outer diameter of the internal gear material based on the geometric relationship determined from the relative position of the two. be able to.

〔実施例〕〔Example〕

以下、本発明の実施例を図により説明する。まず、第1
図は本発明の構成を示す0本発明は厚さalが長尺帯状
素材1の板幅Wより長く、所定のモジール形状を有する
歯加工部2Aを有する半径Rpの円柱状の上ポンチ2と
、これを両サイドからサポートしかつ一方が前記上ポン
チの連結部2Bから着脱可能なポンチホルダ6A、6B
と1幅方向加圧部長さa2が前記長尺帯状素材1の板幅
よりも長く、且つ、長手方向加圧部長さa、が、歯加工
部の長手力向長さより十分長い加圧面3Aを有する下型
と、下型3の長尺帯状素材1の送り方向側に設置し、上
ポンチ2の上昇、下降と同期して、下降、上昇すること
が出来るロールホルダ5とロール4から成る曲げ拘束装
置から構成されている。第2図は第1図の側面図である
。上ポンチ2が所定の下死点に達し、且つ曲げ拘束装置
4゜5が所定位置に上昇した時点の図である。ここで、
所望の内歯車の外径をRとすると、ロール半径がr、上
ポンチ2の中心とロールの中心の長手方向の距離がCの
場合、ロール4の上面4Aの、下型3の加圧面3Aから
の移動量りは次式で求められる。
Embodiments of the present invention will be described below with reference to the drawings. First, the first
The figure shows the configuration of the present invention. The present invention includes a cylindrical upper punch 2 having a thickness al longer than the plate width W of the long strip material 1 and having a toothed part 2A having a predetermined modular shape and a radius Rp. , punch holders 6A and 6B that support this from both sides and one of which is detachable from the connecting portion 2B of the upper punch.
and (1) a pressing surface 3A in which the length a2 of the pressing part in the width direction is longer than the plate width of the long strip material 1, and the length a of the pressing part in the longitudinal direction is sufficiently longer than the length in the longitudinal direction of the toothed part. A bending machine consisting of a lower mold having a lower mold, a roll holder 5 which is installed on the feeding direction side of the long strip material 1 of the lower mold 3, and can be lowered and raised in synchronization with the raising and lowering of the upper punch 2, and a roll 4. It consists of a restraint device. FIG. 2 is a side view of FIG. 1. It is a diagram at the time when the upper punch 2 reaches a predetermined bottom dead center and the bending restraint device 4.degree. 5 rises to a predetermined position. here,
If the desired outer diameter of the internal gear is R, the roll radius is r, and the longitudinal distance between the center of the upper punch 2 and the center of the roll is C, then the pressure surface 3A of the lower die 3 on the upper surface 4A of the roll 4 The amount of movement from is calculated using the following formula.

次に具体例によって、実施例の動作を示す。Next, the operation of the embodiment will be explained using a specific example.

加工対象とする内歯車は、内側にピッチ円直径d=20
0nn、モジュールm=4.歯数z=50のインボリュ
ート平歯車をかみ合わせるもので、ピッチ円直径d、=
 1000ne、モジュールm=4、歯数z、=250
.歯の先端と外周の距離t0=25nn、歯幅w0=8
0+mである。
The internal gear to be machined has a pitch circle diameter d = 20 on the inside.
0nn, module m=4. It engages an involute spur gear with the number of teeth z = 50, and the pitch circle diameter d, =
1000ne, module m = 4, number of teeth z, = 250
.. Distance between tooth tip and outer periphery t0 = 25nn, tooth width w0 = 8
0+m.

第3図は、長尺帯状素材1である。板幅W=8511I
n、板厚t=30mn、長さ1=3,500a+。
FIG. 3 shows a long strip-shaped material 1. Plate width W=8511I
n, plate thickness t=30mm, length 1=3,500a+.

材質は845Cである。上ポンチ2の半径はRp=40
0nn、厚さはa□= 100m+である。第4図に上
ポンチ2の歯加工部2Aの詳細を示す。歯加工部2Aは
上ポンチ2の本体2Dと分割されており、アリ溝及び圧
入スペーサ2Cにより結合されている。この様な構造の
ため、各種の仕様に対応できる。歯加工部2Aは、成形
する歯形インボリュート歯形を反転写したものに、約1
mの仕上代を見込んだ形状をしている。下型3の寸法は
、a、=500mm、a、=300mmである。また、
C=280ffo、r=100mmとした。長尺帯状素
材1の送りピッチPはp=π・mとする。
The material is 845C. The radius of upper punch 2 is Rp = 40
0nn, and the thickness is a□=100m+. FIG. 4 shows details of the tooth processing section 2A of the upper punch 2. The tooth processing section 2A is separated from the main body 2D of the upper punch 2, and is connected by a dovetail groove and a press-fit spacer 2C. Due to this structure, various specifications can be accommodated. The tooth processing part 2A is formed by retransferring the involute tooth profile to be molded, and the tooth profile is approximately 1
The shape allows for a finishing allowance of m. The dimensions of the lower mold 3 are a = 500 mm and a = 300 mm. Also,
C=280ffo, r=100mm. The feeding pitch P of the long strip material 1 is p=π·m.

第5図に加圧前の状態を示す。長尺帯状素材1のハンド
側ICをハンドリング装置(図示せず)で把持し下型3
の所定位置に移送し載置する1曲げ拘束装置4,5は、
ロール4の上面4Aが下型3の加圧面3Aと同一面上に
なる様にした。
Figure 5 shows the state before pressurization. The hand-side IC of the long strip material 1 is grasped by a handling device (not shown), and the lower die 3
The first bending restraint devices 4 and 5 are
The upper surface 4A of the roll 4 was made to be on the same plane as the pressing surface 3A of the lower die 3.

曲げ拘束装置4,5は加圧の初期においては、上ポンチ
と同期して上、下動せず、長尺帯状素材1の先端IAが
ロール4の上面4Aを通過して以降から動作する構造と
した。P=π・m12.6w、c=280noであるか
ら、23回目以降に曲げ拘束装置4,5が上下動する。
The bending restraint devices 4 and 5 do not move up or down in synchronization with the upper punch at the initial stage of pressurization, but are configured to start operating after the tip IA of the long strip material 1 passes the upper surface 4A of the roll 4. And so. Since P=π·m12.6w and c=280no, the bending restraint devices 4 and 5 move up and down from the 23rd time onwards.

すなわち、23回目の加圧前に長尺帯状素材1を長手方
向へ送る時には、曲げ拘束装置4,5は下降しており、
加圧と同時に上昇し、上ポンチ2が下死点に達した時点
で所定位置へ上昇している。上ポンチ2が上昇すると同
時に元の位置へ復帰する。この移動量りは前述の式から
求められる。r=100+m、c=280nm、Rは加
工対象の内歯車のピッチ円直径d、=1000mm及び
長尺帯状素材1の厚さt=30mmから、R=526+
n+nである。
That is, when feeding the long strip material 1 in the longitudinal direction before the 23rd pressurization, the bending restraint devices 4 and 5 are lowered,
It rises simultaneously with pressurization, and rises to a predetermined position when the upper punch 2 reaches the bottom dead center. At the same time as the upper punch 2 rises, it returns to its original position. This amount of movement can be found from the above equation. r = 100 + m, c = 280 nm, R is the pitch circle diameter d of the internal gear to be processed, = 1000 mm, and the thickness t = 30 mm of the long strip material 1, R = 526 +
It is n+n.

したがって、h=66.1ma+である。Therefore, h=66.1ma+.

24回目以降も同様に繰返し、250回で終了する。こ
の時点で、成形品はスプリングバックにより外径が約1
0%拡大しており、且っ把持部IDが直線的に残存して
いる(第6図参照)。そこで、ホルダ6Bをはずして、
加工品を取り出し、把持部IDを所定の長さで切断する
と同時に、その切断部IE及び先端部IAを第7図のご
とく溶接しやすい様に切欠き1’E、1”Eを、サンダ
ー等で形成する。
The process is repeated in the same manner from the 24th time onwards, and ends at 250 times. At this point, the outer diameter of the molded product has decreased by approximately 1 due to springback.
It has been enlarged by 0%, and the gripping portion ID remains linearly (see FIG. 6). Therefore, remove the holder 6B,
Take out the processed product and cut the gripping part ID to a predetermined length. At the same time, make notches 1'E and 1"E with a sander, etc. to make it easier to weld the cut part IE and tip part IA as shown in Figure 7. to form.

次にLA、IEをつけ合わせて溶接し、歯幅(仕上代=
5m)、内、外径(仕上代=5IIIIり。
Next, LA and IE are tacked together and welded, and the face width (finishing allowance =
5m), inner and outer diameter (finishing allowance = 5III).

最後に歯形の順で切削仕上げ加工を施す。Finally, finish cutting is performed in the order of the tooth profile.

以上の様に、一方が着脱可能なホルダにより両サイドか
らサポートされ、且つ歯加工部を分割した円柱状の上ポ
ンチを用いると共に1曲げ拘束装置を設けた結果、各種
の大形内歯車の素形材を仕上代敵国以内で加工出来るよ
うになった。
As described above, as a result of using a cylindrical upper punch, one of which is supported from both sides by a removable holder and whose tooth processing part is divided, and one bending restraint device, it is possible to make various large internal gears. Shapes can now be processed within enemy territory.

〔発明の効果〕〔Effect of the invention〕

本発明によれば、専用機を用いず、既存のプレスにより
安価かつ汎用性のある工具で、材料歩留りよく、大形内
歯車の素形材が成形でき、切削仕上げの時間を、全切削
仕上げの場合と比較して大幅に短縮出来るため、安価な
大形内歯車を供給できる。
According to the present invention, the material for a large internal gear can be formed with a high material yield using an inexpensive and versatile tool using an existing press without using a special machine, and the time required for cutting and finishing can be reduced. Since the time can be significantly shortened compared to the case of , it is possible to supply inexpensive large internal gears.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の一実施例を示す斜視図、第2図はその
側面図、第3図は加工の対象としだ長尺帯状素材の斜視
図、第4図は上ポンチの歯加工部の拡大図、第5図は加
圧の初期状態図、第6図はプレスによる加圧終了後、上
ポンチから取りはずした加工品の正面図、第7図はプレ
ス加工品両端部を溶接しやすいように形成した後の一端
の拡大図である。 1・・・長尺帯状素材、2・・・上ポンチ、2A・・・
歯加工部、3・・・下型、4・・・ロール、5・・・ロ
ールホルダ。 6A、B・・・ホルダ。 麓 図 第 面 萬 図 第 図
Fig. 1 is a perspective view showing an embodiment of the present invention, Fig. 2 is a side view thereof, Fig. 3 is a perspective view of a long strip material to be processed, and Fig. 4 is a tooth processing section of an upper punch. Figure 5 is a diagram of the initial state of pressurization, Figure 6 is a front view of the workpiece removed from the upper punch after pressurization, and Figure 7 is an easy to weld both ends of the press workpiece. FIG. 3 is an enlarged view of one end after being formed as shown in FIG. 1...Long strip material, 2...Upper punch, 2A...
Tooth processing section, 3...lower die, 4...roll, 5...roll holder. 6A, B...Holder. Map of the foot of the mountain

Claims (1)

【特許請求の範囲】[Claims] 1、長尺帯状素材の板幅より長く、且つ内歯車の歯部を
成形する突起状の歯加工部有するとともに、内歯車の内
径より十分小さい外径の円柱状上ポンチと、前記上ポン
チの両サイドに位置し、該上ポンチを一方が着脱可能な
ごとくサポートするホルダと、幅方向加圧部長さが前記
長尺帯状素材の板幅より長く、且つ前記上ポンチの歯加
工部の長手方向加圧部長さよりも十分長い長手方向加圧
部長さの加圧面を有する下型と、下型の近傍で且つ該長
尺帯状素材の長手方向送り側に載置したロールとロール
ホルダから構成され、前記上ポンチによる該長尺帯状素
材の加圧と同時に上昇し、下死点で所定位置に達し、該
上ポンチの上昇とともに下降して所定の位置へ復帰する
ような機能を有する曲げ拘束装置とにより、前記上ポン
チと下型の間に挿入した前記長尺帯状素材の板幅の全長
を、前記上ポンチの歯加工部で長手方向に所望する歯ピ
ッチ、所定の加圧量で、所定の歯数分だけ、該長尺帯状
素材の長手方向に沿って順次加圧して、該長尺帯状素材
を前記上ポンチによる加圧側を内側にしたリング状に成
形し、しかる後その両端を所望の長さに切断すると同時
に、溶接に適するごとく切欠きを形成し、その両端を溶
接して成形した素形材を切削仕上げすることを特徴とし
た大形内歯車の加工法。
1. A cylindrical upper punch that is longer than the plate width of the long strip material and has a protruding tooth processing part that forms the tooth part of the internal gear, and has an outer diameter sufficiently smaller than the inner diameter of the internal gear; holders located on both sides and supporting the upper punch so that one of the upper punches is removably attached; Consisting of a lower mold having a pressing surface with a length of the pressing part in the longitudinal direction sufficiently longer than the length of the pressing part, a roll and a roll holder placed near the lower mold and on the longitudinal feeding side of the long strip material, A bending restraint device having a function of rising simultaneously with the pressurization of the long strip material by the upper punch, reaching a predetermined position at the bottom dead center, and descending as the upper punch rises to return to the predetermined position. Then, the entire length of the plate width of the long strip material inserted between the upper punch and the lower mold is set to a predetermined value using the tooth processing part of the upper punch in the longitudinal direction at a desired tooth pitch and a predetermined amount of pressure. Pressure is sequentially applied along the longitudinal direction of the long strip material by the number of teeth to form the long strip material into a ring shape with the side pressed by the upper punch facing inside, and then the both ends are pressed into the desired shape. A processing method for large internal gears that is characterized by cutting to length, forming notches suitable for welding, welding both ends of the notches, and cutting and finishing the formed material.
JP24101388A 1988-09-28 1988-09-28 Processing method of large size inner gear Pending JPH0295521A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24101388A JPH0295521A (en) 1988-09-28 1988-09-28 Processing method of large size inner gear

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24101388A JPH0295521A (en) 1988-09-28 1988-09-28 Processing method of large size inner gear

Publications (1)

Publication Number Publication Date
JPH0295521A true JPH0295521A (en) 1990-04-06

Family

ID=17068035

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24101388A Pending JPH0295521A (en) 1988-09-28 1988-09-28 Processing method of large size inner gear

Country Status (1)

Country Link
JP (1) JPH0295521A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013536377A (en) * 2010-07-02 2013-09-19 アクティエボラゲット・エスコーエッフ Bearing ring and manufacturing method thereof
CN111215493A (en) * 2019-07-02 2020-06-02 西安交通大学 Method for bending and forming large-diameter gear by rack and toothed chain meshed three-roller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013536377A (en) * 2010-07-02 2013-09-19 アクティエボラゲット・エスコーエッフ Bearing ring and manufacturing method thereof
US9360050B2 (en) 2010-07-02 2016-06-07 Aktiebolaget Skf Bearing ring and a method for its manufacturing
CN111215493A (en) * 2019-07-02 2020-06-02 西安交通大学 Method for bending and forming large-diameter gear by rack and toothed chain meshed three-roller

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