JPH026524B2 - - Google Patents
Info
- Publication number
- JPH026524B2 JPH026524B2 JP15556484A JP15556484A JPH026524B2 JP H026524 B2 JPH026524 B2 JP H026524B2 JP 15556484 A JP15556484 A JP 15556484A JP 15556484 A JP15556484 A JP 15556484A JP H026524 B2 JPH026524 B2 JP H026524B2
- Authority
- JP
- Japan
- Prior art keywords
- container
- magnetic metal
- metal plate
- protrusion
- iron
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910052751 metal Inorganic materials 0.000 claims description 34
- 239000002184 metal Substances 0.000 claims description 34
- 238000010411 cooking Methods 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 10
- 230000037431 insertion Effects 0.000 claims description 10
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 28
- 229910052742 iron Inorganic materials 0.000 description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 210000003298 dental enamel Anatomy 0.000 description 2
- 230000005674 electromagnetic induction Effects 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Cookers (AREA)
Description
〔産業上の利用分野〕
本発明は、電磁誘導加熱調理器(以下単に電磁
調理器と称する)に用いて煮炊きすることが可能
な非磁性金属を主とする調理用又は飲食用容器の
製造法に関するものである。
〔従来の技術〕
近時、調理において電磁調理器が普及しつゝあ
り、これに用いる鍋、やかんなども出現している
が、その材質は磁性金属である鉄、ニツケル、コ
バルト、およびそれらの合金(例えばステンレ
ス)その他鉄ほうろうなどであり、その内実用に
供されているものは、鉄、ステンレス、鉄ほうろ
うにほぼ限定されている。
一方、かゝる鉄製品は重量が大きく、取扱いに
不便であり、さびの発生や、金気による調理食品
への移行の問題があつて、一般家庭では必ずしも
歓迎されておらず、アルミニウム製品や銅製品が
軽量且つ美麗な点で依然として主流を占めてお
り、前記電磁調理器に用いるため、止むを得ず鉄
系の調理容器を用いている家庭が多い。
〔発明が解決しようとする問題点〕
前記、アルミニウム製品が、銅製品は軽量でか
つ美しく、使い易さの点で優れており、又高い熱
伝導性を持つことから、その普及率は大きいが電
磁調理器に使用出来ないことが欠点である。
本発明者等は調理容器の底部外面に磁性金属で
ある鉄板を単なるスポツト溶接により接合して電
磁調理器に使用することを試み、電磁調理器への
使用は一応可能であることを認めたが、かゝる調
理容器は、電磁調理器は勿論のこと、ガスコンロ
や電熱コンロで使用する場合にも、異種金属の貼
り合せのため、加熱による底部の歪みが生じ、こ
れに起因して接合部のゆるみや、層間剥離の現象
が生じて熱効率の低下につながることを見出し、
かゝる問題解決のため引続く試験研究の結果、本
発明を完成するに至つた。
〔問題点を解決するための手段〕
本発明は非磁性金属で作られた容器の底部外面
に磁性金属板を接合するものであるが、該容器底
部外面に、磁性金属板を係止するための係止用突
起を溶着し、又、磁性金属板には上記係止用突起
の挿入孔と、加熱時における歪を吸収するための
孔とを設けるか、又は係止用突起の挿入孔と歪吸
収用孔とを兼用せしめるかのいずれかにより、係
止用突起を挿入孔又は兼用孔に挿入した後、該突
起のカシメ、或はスポツト溶接等により突起を利
用して磁性金属板を容器底部に係止するものであ
る。
この場合、容器底部外面に、接合せんとする磁
性金属板を嵌合しうる凹陥部を形成し、この凹陥
部に前記した係止用突起を溶着して上記の通りの
方法で磁性金属板を係止することにより、一層安
定して係止することが出来る。
本発明において、容器を構成する非磁性金属と
は本来電磁調理器に使用出来ない銅、アルミニウ
ムなどよりなるものであり、又磁性金属板は、
鉄、ニツケル或はその合金(例えばステンレス)
を挙げることが出来る。容器底部外面に形成する
係止用突起は、一般に鉄系の材料で作られた長さ
10mm以下、直径5〜10mm程度の短杆が好ましく使
用され、これらの突起は容器底部外面に適宜の数
で分散してスポツト溶接により溶着される。
又磁性金属板に設けられる挿入孔又は兼用孔
は、係止用突起に合致して配設するものであり、
歪吸収用孔を別途に設けるときは、かゝる挿入孔
の間に適宜設けられる。
この様な磁性金属板は、その挿入孔又は兼用孔
を容器に設けた前記突起に挿通して係止するので
あるが、これらは突起のカシメ又は溶接により遂
行される。
既述の通り係止用突起の挿入孔と歪吸収孔とを
兼用させるときの兼用孔は、次に述べる形式が推
奨される。
即ち、第4図に示す如く磁性金属板7の穴8の
周囲を容器の底部9に向けてテーパー状に拡開す
る様に仕上げて突起10の頂部をカシメ又は溶着
するもので、磁性金属板7の底部9との熱膨脹差
による歪の発生をこれにより吸収することが出来
る。又第5図に示す如く磁性金属板11の穴12
の周囲に放射状の切込み13を形成し突起14を
挿入した後、突起の頂部をカシメ又は溶着により
磁性金属板の放射状切込み以外の部分に係止する
ことにより同様に歪の発生を防止することが出来
る。
〔作用〕
上記の通り、容器に突起を設け、この突起を利
用して磁性金属板を係止することで電磁誘導加熱
により充分効率的な加熱が可能であり、又歪吸収
の為の孔を磁性金属板に設けて容器に係止させる
ことにより、容器加熱時の異種金属の熱膨脹差
(容器本体に銅を用い底部に鉄板を係止したとき
は銅が鉄よりも熱膨脹が大きく容器底部の銅材の
熱膨脹に鉄板が追従し切れず銅材に歪が表われ
る。)により生ずる歪をこの歪吸収用孔が吸収し
て底部の非磁性金属に生ずる歪を防止するもので
ある。
〔実施例〕
以下に図面を引用して本発明を説明する。
第1図は本発明方法の容器製造例を示した容器
底部平面図、第2図は第1図のA−A′断面図で
ある。
これらにおいて底面径200mmφの銅鍋1の底部
外面に深さ1mmの凹陥部2を設け、この部分に
6.4mmφ高さ7.2mmの係止突起4の9ケをスポツト
溶接で取付けた。一方鉄板3には係止用突起より
もやゝ大きな径の孔4′を配設し、又5.0mmφの歪
吸収孔6を設けた。
そして鉄板3を凹陥部2に嵌入することで突起
4が挿入孔5に挿入され、次いで突起4の突出部
をプレスしてカシメることにより鉄板は銅鍋底部
に密着して係止された。
上記のようにして得た鍋の使用前の鍋底の形に
ついて第3図に示す通り、X方向とY方向との二
方向(矢視の方向)の表面凹凸形状を測定した。
測定機器は東京精密(株)製三次元座標測定機700
−3B型を用いた。
次いでこの鍋を用いて次の順序で試験を行なつ
た。
1) 電磁調理器による湯沸し試験。
鍋に水を2入れて電磁調理器により加熱
し、水が90℃に加熱されるまでの時間を測定
し、更に20分間加熱し、これを10回繰返した。
2) ガスコンロによる湯沸し試験。
1)と同様の試験をガスコンロによつて実施
した。
3) 空炊き試験
ガスコンロを用い内容物を入れずに約1分30
秒加熱し鍋測壁部の温度が200℃に達した後加
熱を中止した。
以上の試験を行ない、各試験時のX方向、Y方
向の歪量(mm)を使用前の鍋を基準として比較し
た結果は下記第1表の通りであつた。
[Industrial Application Field] The present invention relates to a method for producing a cooking or eating container mainly made of non-magnetic metal that can be used in an electromagnetic induction cooking device (hereinafter simply referred to as an electromagnetic cooking device) for cooking. It is related to. [Prior Art] In recent years, electromagnetic cookers have become popular for cooking, and pots and kettles used for them have also appeared, but they are made of magnetic metals such as iron, nickel, and cobalt, as well as their respective materials. These include alloys (for example, stainless steel) and iron enamel, among which those that are used in practical use are almost limited to iron, stainless steel, and iron enamel. On the other hand, such iron products are heavy and inconvenient to handle, and there are problems with rust formation and transfer of metal particles to cooked foods, so they are not necessarily welcomed by ordinary households, and aluminum products and Copper products are still the mainstream due to their light weight and beauty, and many households have no choice but to use iron-based cooking vessels for use in the electromagnetic cookers. [Problems to be solved by the invention] Aluminum products are more popular than copper products because they are lightweight, beautiful, easy to use, and have high thermal conductivity. The disadvantage is that it cannot be used with electromagnetic cookers. The inventors of the present invention attempted to use an iron plate, which is a magnetic metal, on the outer surface of the bottom of a cooking container by simple spot welding, and found that it is possible to use it in an electromagnetic cooker. When such a cooking container is used not only in an electromagnetic cooker but also in a gas or electric stove, the bottom part may become distorted due to heating due to the bonding of dissimilar metals. It was discovered that the phenomenon of loosening and delamination of layers occurs, leading to a decrease in thermal efficiency.
As a result of continued testing and research to solve this problem, we have completed the present invention. [Means for Solving the Problems] The present invention is for joining a magnetic metal plate to the outer surface of the bottom of a container made of non-magnetic metal. The locking protrusion is welded to the magnetic metal plate, and the magnetic metal plate is provided with an insertion hole for the locking protrusion and a hole for absorbing distortion during heating, or After inserting the locking protrusion into the insertion hole or the dual-purpose hole, either by making it double as a strain absorption hole, or by caulking the protrusion or by spot welding, etc., the magnetic metal plate is attached to the container using the protrusion. It locks onto the bottom. In this case, a recess into which the magnetic metal plate to be joined is fit is formed on the outer surface of the bottom of the container, the locking protrusion described above is welded to the recess, and the magnetic metal plate is attached using the method described above. By locking, it is possible to lock more stably. In the present invention, the non-magnetic metal constituting the container is made of copper, aluminum, etc., which cannot originally be used in an electromagnetic cooker, and the magnetic metal plate is
Iron, nickel or its alloys (e.g. stainless steel)
can be mentioned. The locking protrusion formed on the outer surface of the bottom of the container is generally made of iron-based material.
Short rods of 10 mm or less and diameters of about 5 to 10 mm are preferably used, and these projections are dispersed in an appropriate number on the outer surface of the bottom of the container and welded by spot welding. In addition, the insertion hole or dual-purpose hole provided in the magnetic metal plate is arranged to match the locking protrusion,
When separately providing strain absorbing holes, they are provided as appropriate between such insertion holes. Such a magnetic metal plate is locked by inserting its insertion hole or dual-purpose hole into the protrusion provided in the container, and this is accomplished by caulking or welding the protrusion. As mentioned above, the following type of hole is recommended when the locking projection insertion hole and strain absorption hole are used both. That is, as shown in FIG. 4, the periphery of the hole 8 of the magnetic metal plate 7 is finished so as to expand in a tapered shape toward the bottom 9 of the container, and the top of the protrusion 10 is caulked or welded. This makes it possible to absorb the distortion caused by the difference in thermal expansion between the bottom part 9 of the bottom part 7 and the bottom part 9 of the bottom part 9 . Also, as shown in FIG. 5, the hole 12 of the magnetic metal plate 11
After forming a radial notch 13 around the radial notch and inserting the protrusion 14, the generation of distortion can be similarly prevented by locking the top of the protrusion to a portion of the magnetic metal plate other than the radial notch by caulking or welding. I can do it. [Function] As mentioned above, by providing a protrusion on the container and using this protrusion to lock the magnetic metal plate, sufficiently efficient heating is possible by electromagnetic induction heating. By attaching it to a magnetic metal plate and fixing it to the container, it is possible to reduce the difference in thermal expansion between different metals when the container is heated (when copper is used for the container body and a steel plate is attached to the bottom), the thermal expansion of copper is larger than that of iron, This strain absorption hole absorbs the strain caused by the iron plate not being able to follow the thermal expansion of the copper material, causing distortion in the copper material, thereby preventing distortion from occurring in the non-magnetic metal at the bottom. [Example] The present invention will be described below with reference to the drawings. FIG. 1 is a plan view of the bottom of a container showing an example of manufacturing the container according to the method of the present invention, and FIG. 2 is a sectional view taken along line A-A' in FIG. In these, a recessed part 2 with a depth of 1 mm is provided on the outer surface of the bottom of a copper pot 1 with a bottom diameter of 200 mmφ, and this part is
Nine locking protrusions 4 with a diameter of 6.4 mm and a height of 7.2 mm were attached by spot welding. On the other hand, the iron plate 3 was provided with a hole 4' having a diameter slightly larger than that of the locking projection, and a strain absorbing hole 6 with a diameter of 5.0 mm. Then, by fitting the iron plate 3 into the recess 2, the protrusion 4 was inserted into the insertion hole 5, and then by pressing and caulking the protruding part of the protrusion 4, the iron plate was tightly fixed to the bottom of the copper pot. As shown in FIG. 3, the shape of the bottom of the pot before use of the pot obtained as described above was measured for surface unevenness in two directions, the X direction and the Y direction (direction of the arrow). The measuring device is a three-dimensional coordinate measuring machine 700 manufactured by Tokyo Seimitsu Co., Ltd.
-3B type was used. Tests were then conducted using this pot in the following order. 1) Water boiling test using an electromagnetic cooker. Two pots of water were placed in a pot and heated using an electromagnetic cooker. The time it took for the water to heat up to 90°C was measured. The water was heated for an additional 20 minutes, and this was repeated 10 times. 2) Water boiling test using a gas stove. A test similar to 1) was conducted using a gas stove. 3) Dry cooking test: Approximately 1 minute 30 minutes without adding contents using a gas stove
After heating for seconds, heating was stopped after the temperature of the measuring wall of the pot reached 200°C. The above tests were conducted, and the strain amounts (mm) in the X and Y directions during each test were compared using the pot before use as a reference, and the results are shown in Table 1 below.
本発明方法によれば、容器の底部外面に設けた
突起を利用して非磁性金属の容器本体に磁性金属
板を係止することにより、本来軽量かつ美麗では
あるが電磁調理器には不向きであつた銅やアルミ
ニウムの容器を電磁調理器にも使用出来るように
した点で優れたものである。
又、磁性金属板に歪吸収のための孔を設けるこ
とにより非磁性金属の容器と磁性金属板との熱膨
脹差による歪の発生を吸収して電磁調理器は勿
論、ガスコンロ、電熱コンロなどの現在一般に使
用される調理用加熱器具のいずれにも充分な耐久
性を確保することが出来るものである。
更に容器底部が二重の層構造であることによ
り、容器の取扱いに際しての損傷にも充分に耐
え、又この部分からの熱放散が少く、これらの点
で本発明は優れたものである。
According to the method of the present invention, a magnetic metal plate is locked to a non-magnetic metal container body using projections provided on the outer surface of the bottom of the container, which is originally lightweight and beautiful, but is not suitable for an electromagnetic cooker. It is excellent in that it allows hot copper or aluminum containers to be used in electromagnetic cookers. In addition, by providing holes in the magnetic metal plate for strain absorption, it absorbs the strain caused by the difference in thermal expansion between the non-magnetic metal container and the magnetic metal plate, making it suitable for current use in not only electromagnetic cookers but also gas stoves, electric heating stoves, etc. Sufficient durability can be ensured for any commonly used heating appliance for cooking. Further, since the bottom of the container has a double layer structure, the container can sufficiently withstand damage during handling, and there is little heat dissipation from this portion, and the present invention is excellent in these respects.
第1図は、本発明方法の容器製造例を示した容
器底部平面図、第2図は第1図A−A′断面図で
ある。又第3図は、本発明方法で得た容器底部の
歪測定法の説明図である。又第4図は本発明方法
による磁性金属板の係止の態様を示した縦断面
図、第5図は同じく他の態様を示した平面図であ
る。
1…容器、2…凹陥部、3…磁性金属板、4,
10,14…係止用突起、5……挿入孔、6…歪
吸収孔。
FIG. 1 is a plan view of the bottom of a container showing an example of manufacturing the container according to the method of the present invention, and FIG. 2 is a sectional view taken along line A-A' in FIG. FIG. 3 is an explanatory diagram of a method for measuring strain at the bottom of a container obtained by the method of the present invention. Further, FIG. 4 is a longitudinal sectional view showing an aspect of locking a magnetic metal plate according to the method of the present invention, and FIG. 5 is a plan view showing another aspect. DESCRIPTION OF SYMBOLS 1... Container, 2... Recessed part, 3... Magnetic metal plate, 4,
10, 14...Locking protrusion, 5...Insertion hole, 6...Strain absorption hole.
Claims (1)
金属板を接合することからなり、該容器の底部外
面に係止用突起の複数を分散して溶着する一方、
磁性金属板に上記係止用突起の挿入孔と歪吸収孔
又は、それらの兼用孔を分散配設し、容器の係止
用突起を磁性金属板の前記挿入孔又は兼用孔に挿
入し、該突起を用いて磁性金属板を容器底部外面
に係止することを特徴とする調理用又は飲食用容
器の製造法。1. A magnetic metal plate is bonded to the outer bottom surface of a container made of non-magnetic metal, and a plurality of locking protrusions are distributed and welded to the bottom outer surface of the container,
Insertion holes for the locking protrusions, strain absorption holes, or holes for both are distributed in the magnetic metal plate, and the locking protrusions of the container are inserted into the insertion holes or the combined use holes for the magnetic metal plate. A method for producing a cooking or eating container, characterized in that a magnetic metal plate is locked to the outer surface of the bottom of the container using protrusions.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15556484A JPS6133612A (en) | 1984-07-27 | 1984-07-27 | Production of cooking and beverage container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15556484A JPS6133612A (en) | 1984-07-27 | 1984-07-27 | Production of cooking and beverage container |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6133612A JPS6133612A (en) | 1986-02-17 |
JPH026524B2 true JPH026524B2 (en) | 1990-02-09 |
Family
ID=15608807
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15556484A Granted JPS6133612A (en) | 1984-07-27 | 1984-07-27 | Production of cooking and beverage container |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6133612A (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05130935A (en) * | 1991-11-12 | 1993-05-28 | Mitsubishi Electric Home Appliance Co Ltd | Vessel for electromagnetic induction heat cooking and electromagnetic induction heating cooker |
KR100925567B1 (en) * | 2009-01-30 | 2009-11-05 | 주식회사 패트론 | Cooking vessel and method for manufacturing the same |
JP6815114B2 (en) * | 2016-07-15 | 2021-01-20 | 三菱電機株式会社 | Cooking container for induction heating |
-
1984
- 1984-07-27 JP JP15556484A patent/JPS6133612A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS6133612A (en) | 1986-02-17 |
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Legal Events
Date | Code | Title | Description |
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EXPY | Cancellation because of completion of term |