JPH02231137A - Board and preparation thereof - Google Patents
Board and preparation thereofInfo
- Publication number
- JPH02231137A JPH02231137A JP5321789A JP5321789A JPH02231137A JP H02231137 A JPH02231137 A JP H02231137A JP 5321789 A JP5321789 A JP 5321789A JP 5321789 A JP5321789 A JP 5321789A JP H02231137 A JPH02231137 A JP H02231137A
- Authority
- JP
- Japan
- Prior art keywords
- wood
- raw material
- board
- mold
- surface layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000004033 plastic Substances 0.000 claims abstract description 27
- 229920003023 plastic Polymers 0.000 claims abstract description 27
- 239000002023 wood Substances 0.000 claims abstract description 25
- 239000002344 surface layer Substances 0.000 claims abstract description 16
- 239000010410 layer Substances 0.000 claims abstract description 14
- 238000000748 compression moulding Methods 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 abstract description 3
- 229920001187 thermosetting polymer Polymers 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract 6
- 238000010137 moulding (plastic) Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野］
本発明は、風呂の壁や間仕切り壁等に使用されるボード
及びその製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a board used for bath walls, partition walls, etc., and a method for manufacturing the same.
〔従来の技術］
従来、この種のボードに於では、木目等が印刷された紙
を、ベニヤ板等の基板に接着剤等にて貼っていた。また
、ボードに取付片、連結片等を設けるには、別部材を固
着したり、又は、リノ削加］−をしなければならなかっ
た。[Prior Art] Conventionally, in this type of board, paper on which wood grains and the like are printed is pasted to a substrate such as a plywood board using an adhesive or the like. In addition, in order to provide mounting pieces, connecting pieces, etc. on the board, separate members had to be attached or lino cutting had to be performed.
従来のボードにあっては、上記の如く、基板の表面には
、木目等を印刷した紙が貼られていたので、平面的で美
感に欠けるという問題点があった。In conventional boards, as mentioned above, the surface of the substrate is pasted with paper on which wood grain or the like is printed, so there is a problem that the board is flat and lacks aesthetic appeal.
また、ボードの製作に於では、紙の貼りつけや、取付片
等の取付作業又は切削加工を要するため、工程数が多く
なり、作業性を低下させていた。Further, in manufacturing the board, pasting of paper, attachment of mounting pieces, etc., or cutting are required, which increases the number of steps and reduces work efficiency.
本発明は、上記問題点を解決することを［１的とする。[1] The present invention aims to solve the above problems.
（課題を解決するための手段）
上記目的を達成するために、本発明は、表面層が木質材
で、裏面層が高強度プラスチックから成り、圧縮成形に
て一体化されている。また、高強度プラスチックが、Ｆ
ＲＰから成り、裏面層が取付片、連結片等を有し、表面
層が木質材であって、かつ、プラスチックが含浸されて
いる．さらに、本発明の製造方法は、金型内に、木質素
材及び高強度プラスチック素材を設置し、これを加圧し
て一体化し、また、木質素材がピースに分割され、かつ
、敷きつめて金型内に投入する。(Means for Solving the Problems) In order to achieve the above object, in the present invention, the surface layer is made of wood and the back layer is made of high-strength plastic, which are integrated by compression molding. In addition, high-strength plastics
It is made of RP, the back layer has mounting pieces, connecting pieces, etc., and the surface layer is made of wood and impregnated with plastic. Furthermore, in the manufacturing method of the present invention, a wooden material and a high-strength plastic material are placed in a mold, and they are integrated under pressure. put it into.
〔作 用］
上記のように構成されたボードは、表面層が木質材で、
裏面層が高強度プラスチックから成り、圧縮成形にて一
体化されるので、表面層を形成する作業が省略できると
共に、取付片、連結片等を圧縮成形時に、同時に成形で
きる．加圧によって木質素材が強固にプラスチック素材
と一体に積層される．また、木質素材がピースに分割さ
れていても、加圧にて一体となる．
〔実 施 例〕
以下、図示の実施例に基づき本発明を詳説する．第１図
と第２図は、本発明に係るボードの一実施例を示したも
のであり、ｌはＦＲＰ等の高強度プラスチックから成る
裏面層で、２は木材板、ベニヤ板等の木質材から成る表
面層である。該表面層２は極めて薄い（約０．１〜約１
鴫）フィルム状の木質材とすれば導管内へプラスチック
が良く浸透する利点がある。勿論、約ｉｎｍ〜３ｎ＋ｍ
程度としても良い。また、表面層２と裏面層１は、第２
図に示す如く、一体成形されると共に、裏面層ｌには取
付片３、連結片４等が同時に成形される。[Function] The board configured as above has a surface layer made of wood,
Since the back layer is made of high-strength plastic and is integrated by compression molding, the work of forming the surface layer can be omitted, and mounting pieces, connection pieces, etc. can be molded at the same time as compression molding. The wood material is firmly laminated with the plastic material by applying pressure. Also, even if the wood material is divided into pieces, it can be made into one piece by applying pressure. [Example] The present invention will be explained in detail below based on the illustrated example. Figures 1 and 2 show an embodiment of the board according to the present invention, where 1 is a back layer made of high-strength plastic such as FRP, and 2 is a back layer made of wood board, plywood, etc. The surface layer consists of The surface layer 2 is extremely thin (about 0.1 to about 1
1) A film-like wood material has the advantage of allowing plastic to penetrate well into the pipe. Of course, about inm~3n+m
It may be a degree. Moreover, the surface layer 2 and the back layer 1 are
As shown in the figure, it is integrally molded, and a mounting piece 3, a connecting piece 4, etc. are simultaneously molded on the back layer l.
次に本発明に係るボードの製造方法としては、第３図に
示す如く、ＦＲＰの一種であるＳＭＣ等の高強度プラス
チック素材５を金型６内に設置し、咳高強度プラスチッ
ク素材５の」二面または下面（同図では上面の場合を示
した）に、木？ｒ素材７を載置して、これに高い圧力（
３０〜１５０ ｋｇｒ／ｃｒＡ）を加えて一体化する。Next, as a method for manufacturing a board according to the present invention, as shown in FIG. 3, a high-strength plastic material 5 such as SMC, which is a type of FRP, is placed in a mold 6, Is there a tree on the second side or the bottom side (the top side is shown in the same figure)? Place the r material 7 and apply high pressure (
30-150 kgr/crA) and integrate.
プラスチックの材質によっては、熱硬化させて一体化す
る。このとき、金型６の底面に、溝８を設けておけば、
第２図のような取付片３、連結片４等が裏面層１に形成
される。Depending on the plastic material, it can be heat-cured and integrated. At this time, if a groove 8 is provided on the bottom of the mold 6,
A mounting piece 3, a connecting piece 4, etc. as shown in FIG. 2 are formed on the back layer 1.
さらに、木質素材７に面する型に唐草模様等の凹凸状の
模様を設けておくと、表面層２となる木質素材７に該模
様が浮彫りしたように形成される．また上記高圧力によ
って、木質素材７は圧縮され、組織が密となり、硬度と
耐水性も向上する．なお、この場合、プラスチックに、
熱硬化性樹脂を使用しているが、熱可塑性樹脂を使用し
ても可能である。また、第４図に示す如く、木質素材７
がピース１１・・・に分割され、かつ、敗敗に金型６内
に投入して敷きつめることもできる。つまり、該木質素
材７は一体でないハンパ物でも活用できるため、廃材活
用可能である利点がある。Furthermore, if an uneven pattern such as an arabesque pattern is provided on the mold facing the wooden material 7, the pattern will be embossed on the wooden material 7, which will become the surface layer 2. Moreover, the wood material 7 is compressed by the above-mentioned high pressure, and its structure becomes denser, and its hardness and water resistance are also improved. In addition, in this case, the plastic
Although a thermosetting resin is used, it is also possible to use a thermoplastic resin. In addition, as shown in Fig. 4, the wooden material 7
can be divided into pieces 11, etc., and can also be put into the mold 6 and spread out. In other words, since the wood material 7 can be used even if it is a bulky item that is not integrated, there is an advantage that it can be used as waste material.
さらに、別の製造方法としては、木質素材７にあらかじ
め樹脂（例えばミポリエステルやエポキシ樹脂）を含浸
させてから、上記のように圧縮成形するか、あるいは、
浸透性の良い樹脂を使用した高強度プラスチック素材５
と木質素材７を、上記のように圧縮成形するものである
。Furthermore, as another manufacturing method, the wooden material 7 is impregnated with a resin (for example, Mypolyester or epoxy resin) in advance, and then compression molded as described above, or
High-strength plastic material using resin with good permeability5
and the wood material 7 are compression molded as described above.
前者の場合は成形前に、後者の場合は成形中に、木質素
材７の導管内にプラスチックが浸透する．第５図は該ボ
ードの応用例であり、第６図の断面図に示す如く、裏面
層１．１を合わせて、周囲を枠体９で固定すればＦＩＪ
＜て丈夫な間仕切璧１０ができる．
なお、本発明は上述の実施例に限定されず、本発明の要
旨を逸脱しない範囲で設計変更自由である。例えば、第
３図のプラスチック素材５を、ペレッ１・状のものや、
団塊状のものとして、木質素材７の上に設置して、圧縮
するも自由である。In the former case, the plastic penetrates into the conduit of the wood material 7 before molding, and in the latter case, during molding. FIG. 5 shows an example of application of the board, and as shown in the cross-sectional view of FIG.
A durable partition wall 10 can be made. Note that the present invention is not limited to the above-described embodiments, and design changes may be made without departing from the gist of the present invention. For example, the plastic material 5 in FIG.
It is also possible to place it on the wooden material 7 and compress it as a nodule shape.
〔発明の効果］
本発明は上述の構成Ｇ已より次のような著大な効果を奏
する．
表面層２が木質材で、裏面層１が高強度プラスチックか
ら成り、圧縮成形にて一体化されるので、組織が密にな
り、硬度及び耐摩耗性が著しく向上する。さらに、表面
層２に模様を形成することが容易であると共に、取付片
３、連結片４等を圧縮成形時に、同時に成形できるため
、作業性が向上する。また、高強度プラスチック５が機
械的強度を負担する事により、木質素材７を薄くするこ
とができるため、経済的である．従って、浴室壁材や間
仕切りにも応用出来て、外表面が木質で美しい。[Effects of the Invention] The present invention has the following significant effects from the above configuration G. Since the surface layer 2 is made of wood and the back layer 1 is made of high-strength plastic and are integrated by compression molding, the structure becomes dense and the hardness and wear resistance are significantly improved. Furthermore, it is easy to form a pattern on the surface layer 2, and the mounting piece 3, the connecting piece 4, etc. can be molded simultaneously during compression molding, which improves workability. Furthermore, since the high-strength plastic 5 provides mechanical strength, the wood material 7 can be made thinner, which is economical. Therefore, it can be applied to bathroom walls and partitions, and the outer surface is beautiful due to its woody appearance.
さらに、表面層２の木質材に、プラスチックが含浸され
ているものでは、表面がコーティングしたようになって
、美しく仕上る（塗装省略可）と共に、木質材がくさら
ないので、寿命が長《なる．さらに圧縮硬化させること
によって、強固に一体化して、耐′Ｌ１１離性及び耐水
性を向上し、水廻りのパネル等に好適である。また、プ
ラスチックが内部に浸透しているので、傷を受けたとき
には、ペーパー等で少し研磨すれば、美しくかつ簡単に
補修できる。Furthermore, if the wood material in the surface layer 2 is impregnated with plastic, the surface will look like a coating, resulting in a beautiful finish (painting can be omitted), and the wood material will not deteriorate, resulting in a longer service life. Further, by compression hardening, it is strongly integrated, and the separation resistance and water resistance are improved, making it suitable for use in panels around water. Also, since the plastic has penetrated into the interior, if it gets scratched, it can be repaired beautifully and easily by polishing it a little with paper.
特に、本発明のボードは、高い耐水性を示し、木目が美
しく、浴室壁材及び流し台や洗面台等の水廻りに安心し
て使用出来る。In particular, the board of the present invention exhibits high water resistance, has beautiful wood grain, and can be safely used as a bathroom wall material and around water such as sinks and wash basins.
第１図は本発明の一実施例を示す斜視図、第２図は断面
図、第３図は製造方法を示す断面図、第４回は別の製造
方法を示す斜視図、第５図は応用例を示す斜視図、第６
図は断面図である．１・・・裏面層、２・・・表面層、
３・・・取付片、４・・・連結片、５・・・高強度プラ
スチック素材、６・・・金型、７・・・木質素材。Fig. 1 is a perspective view showing one embodiment of the present invention, Fig. 2 is a cross-sectional view, Fig. 3 is a cross-sectional view showing a manufacturing method, Fig. 4 is a perspective view showing another manufacturing method, and Fig. 5 is a perspective view showing an embodiment of the present invention. Perspective view showing an application example, No. 6
The figure is a cross-sectional view. 1... Back layer, 2... Surface layer,
3... Mounting piece, 4... Connection piece, 5... High strength plastic material, 6... Mold, 7... Wooden material.
Claims (1)
クから成り、圧縮成形にて一体化されたことを特徴とす
るボード。 ２、高強度プラスチックが、ＦＲＰから成る請求項１記
載のボード。 ３、裏面層１が取付片３、連結片４等を有する請求項１
記載のボード。 ４、表面層２が木質材であって、かつ、プラスチックが
含浸される請求項１記載のボード。 ５、金型６内に、木質素材７及び高強度プラスチック素
材５を設置し、これを加圧して一体化することを特徴と
するボードの製造方法。 ６、木質素材７がピース１１・・・に分割され、分割状
の該ピース１１・・・を金型６内に敷きつめて設置する
請求項５記載のボードの製造方法。[Claims] 1. A board characterized in that the surface layer 2 is made of wood and the back layer 1 is made of high-strength plastic, which are integrated by compression molding. 2. The board according to claim 1, wherein the high-strength plastic is made of FRP. 3. Claim 1 in which the back layer 1 has a mounting piece 3, a connecting piece 4, etc.
The board mentioned. 4. The board according to claim 1, wherein the surface layer 2 is a wood material and is impregnated with plastic. 5. A method for manufacturing a board, which comprises placing a wooden material 7 and a high-strength plastic material 5 in a mold 6, and applying pressure to integrate them. 6. The method of manufacturing a board according to claim 5, wherein the wooden material 7 is divided into pieces 11, and the divided pieces 11 are placed in the mold 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5321789A JPH02231137A (en) | 1989-03-06 | 1989-03-06 | Board and preparation thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5321789A JPH02231137A (en) | 1989-03-06 | 1989-03-06 | Board and preparation thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02231137A true JPH02231137A (en) | 1990-09-13 |
Family
ID=12936667
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5321789A Pending JPH02231137A (en) | 1989-03-06 | 1989-03-06 | Board and preparation thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02231137A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008512590A (en) * | 2004-09-10 | 2008-04-24 | ジョンズ マンヴィル | Method for providing waterproofing to wall structure and wall structure formed thereby |
| CN107310083A (en) * | 2017-08-09 | 2017-11-03 | 珠海市新国艺家具有限公司 | A kind of material surface treatment method |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5989147A (en) * | 1982-11-15 | 1984-05-23 | サダシゲ特殊合板株式会社 | Surface w.p.c |
| JPS6228524B2 (en) * | 1980-07-15 | 1987-06-20 | Tokyo Shibaura Electric Co |
-
1989
- 1989-03-06 JP JP5321789A patent/JPH02231137A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6228524B2 (en) * | 1980-07-15 | 1987-06-20 | Tokyo Shibaura Electric Co | |
| JPS5989147A (en) * | 1982-11-15 | 1984-05-23 | サダシゲ特殊合板株式会社 | Surface w.p.c |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008512590A (en) * | 2004-09-10 | 2008-04-24 | ジョンズ マンヴィル | Method for providing waterproofing to wall structure and wall structure formed thereby |
| CN107310083A (en) * | 2017-08-09 | 2017-11-03 | 珠海市新国艺家具有限公司 | A kind of material surface treatment method |
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