JPH02155958A - Lubricating coating composition - Google Patents
Lubricating coating compositionInfo
- Publication number
- JPH02155958A JPH02155958A JP63311216A JP31121688A JPH02155958A JP H02155958 A JPH02155958 A JP H02155958A JP 63311216 A JP63311216 A JP 63311216A JP 31121688 A JP31121688 A JP 31121688A JP H02155958 A JPH02155958 A JP H02155958A
- Authority
- JP
- Japan
- Prior art keywords
- friction
- coefficient
- coating composition
- lubricating coating
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000008199 coating composition Substances 0.000 title claims description 20
- 230000001050 lubricating effect Effects 0.000 title claims description 20
- 239000000314 lubricant Substances 0.000 claims abstract description 24
- 239000003607 modifier Substances 0.000 claims abstract description 14
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 14
- 239000000057 synthetic resin Substances 0.000 claims abstract description 14
- 239000007787 solid Substances 0.000 claims abstract description 13
- 238000002156 mixing Methods 0.000 abstract description 16
- 239000000203 mixture Substances 0.000 abstract description 10
- 239000002904 solvent Substances 0.000 abstract description 8
- 239000000835 fiber Substances 0.000 abstract description 7
- 239000003822 epoxy resin Substances 0.000 abstract description 5
- 229920000647 polyepoxide Polymers 0.000 abstract description 5
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 abstract description 4
- 229920003180 amino resin Polymers 0.000 abstract description 4
- 150000002222 fluorine compounds Chemical class 0.000 abstract description 4
- 239000002245 particle Substances 0.000 abstract description 4
- 229920000049 Carbon (fiber) Polymers 0.000 abstract description 3
- 239000000654 additive Substances 0.000 abstract description 3
- 239000004917 carbon fiber Substances 0.000 abstract description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 238000001723 curing Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- QLOAVXSYZAJECW-UHFFFAOYSA-N methane;molecular fluorine Chemical compound C.FF QLOAVXSYZAJECW-UHFFFAOYSA-N 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
- C10M103/02—Carbon; Graphite
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
- C10M103/06—Metal compounds
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/56—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen
- C10M105/70—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing nitrogen as ring hetero atom
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/20—Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
- C10M107/30—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M107/32—Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/38—Lubricating compositions characterised by the base-material being a macromolecular compound containing halogen
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/40—Lubricating compositions characterised by the base-material being a macromolecular compound containing nitrogen
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- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/50—Lubricating compositions characterised by the base-material being a macromolecular compound containing silicon
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- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
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- C10M125/02—Carbon; Graphite
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- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/10—Metal oxides, hydroxides, carbonates or bicarbonates
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- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/26—Compounds containing silicon or boron, e.g. silica, sand
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- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/26—Compounds containing silicon or boron, e.g. silica, sand
- C10M125/28—Glass
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- C10M145/00—Lubricating compositions characterised by the additive being a macromolecular compound containing oxygen
- C10M145/40—Polysaccharides, e.g. cellulose
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- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
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- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/003—Inorganic compounds or elements as ingredients in lubricant compositions used as base material
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- C10M2201/0423—Carbon; Graphite; Carbon black halogenated, i.e. graphite fluoride used as base material
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- C10M2201/043—Sulfur; Selenenium; Tellurium
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Abstract
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は潤滑用被覆組成物に係り、特に適用箇所に必要
な最適の摩擦係数を付与することが可能でしかも摩耗量
を低減することができる潤滑用被覆組成物に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a lubricating coating composition, and particularly to a lubricating coating composition that is capable of imparting the optimum coefficient of friction required to the application area and reducing the amount of wear. The present invention relates to a lubricating coating composition that can be used as a lubricating coating composition.
[従来の技術]
各種機械装置の摩擦面間には、適当な潤滑剤を供給し、
乾燥摩擦を流体摩擦又は境界摩擦に置き変えることによ
り、焼付き、摩耗の防止を図っている。[Prior art] Appropriate lubricant is supplied between the friction surfaces of various mechanical devices,
By replacing dry friction with fluid friction or boundary friction, seizure and wear are prevented.
従来提供されている潤滑剤のうち、塗料タイプのものは
、例えば特開昭63−86764号、特開昭55−15
7664号、特開昭57−200463号、特公昭55
−1314号等に見られるように、合成樹脂及び固体潤
滑剤よりなり、特に次のような性能を目的として製造さ
れ、使用されている。Among the lubricants conventionally provided, paint-type ones are disclosed in, for example, Japanese Patent Application Laid-open No. 63-86764 and Japanese Patent Application Laid-open No. 55-15.
No. 7664, JP-A-57-200463, JP-A-55
As seen in No. 1314, etc., it is made of synthetic resin and solid lubricant, and is manufactured and used specifically for the following performance purposes.
■ 潤滑性の向上、即ち、摩擦面の摩擦係数の低減、摩
耗量の低減。■ Improved lubricity, that is, reduced friction coefficient of friction surfaces and reduced amount of wear.
■ かじり防止。■ Prevents galling.
■ 耐食性の向上。■ Improved corrosion resistance.
ところで、摩擦部材には比較的高い、適度な摩擦係数を
有し、かつ摩耗は低く抑えられることが要求される部材
がある。例えば、ベルトプーリでは、ベルトとベルトプ
ーリとの間で過度に摩擦係数が小さいと、ベルトの滑り
が起こる。また、ボルト、ネジ等はその噛み合せ面間の
摩擦係数が過度に小さいと、緩みが生じ易い。その他、
湿式で使用されるクラッチ板や差動制限デファレンシャ
ルギヤの摩擦板等についても、耐摩耗性と共に比較的高
い摩擦係数が必要とされる。By the way, some friction members are required to have a relatively high, moderate coefficient of friction, and to suppress wear to a low level. For example, in a belt pulley, if the coefficient of friction between the belt and the belt pulley is too small, the belt will slip. Furthermore, if the coefficient of friction between the mating surfaces of bolts, screws, etc. is too small, they tend to loosen. others,
Clutch plates used in wet systems, friction plates for limited-slip differential gears, etc. are also required to have wear resistance and a relatively high coefficient of friction.
[発明が解決しようとする課題]
このように、適度な比較的高い摩擦係数を必要とし、か
つ、摩耗は低く抑えることが要求される部材に、従来提
供されている潤滑用被覆組成物を塗布使用すると、前述
の■の性能のために、摩耗は低く抑えられるが、摩擦係
数が低くなり過ぎる。特に湿式下で用いられるクラッチ
板や、差動制限デファレンシャルギヤ用摩擦板等に従来
の潤滑用被覆組成物を用いた場合には、摺動面間の摩擦
係数が小さくなり過ぎて(摩擦係数μ=0.05程度)
、トルク伝達に必要な摩擦力が得られず、そのため、摩
擦板の枚数の増加や、押しつけ荷重の増加によって、必
要な摩擦力を得なければならないという不具合があった
。[Problems to be Solved by the Invention] As described above, it is possible to apply a conventionally provided lubricating coating composition to a member that requires a relatively high coefficient of friction and low wear. When used, wear can be kept low due to the above-mentioned performance (2), but the friction coefficient becomes too low. In particular, when conventional lubricating coating compositions are used for clutch plates used in wet conditions, friction plates for differential gears, etc., the coefficient of friction between sliding surfaces becomes too small (friction coefficient μ = about 0.05)
However, there was a problem in that the frictional force necessary for torque transmission could not be obtained, and therefore the necessary frictional force had to be obtained by increasing the number of friction plates or increasing the pressing load.
本発明は、上記従来の問題点を解決し、摩擦係数を適度
な大きさ(摩擦係数μ=0.06以上)にすることがで
き、かつ、摩耗量を低減することができる潤滑用被覆組
成物を提供することを目的とする。The present invention solves the above-mentioned conventional problems, and provides a lubricating coating composition that can have an appropriate friction coefficient (friction coefficient μ=0.06 or more) and reduce the amount of wear. The purpose is to provide something.
[課題を解決するための手段]
本発明の潤滑用被覆組成物は、合成樹脂及び固体潤滑剤
を含む潤滑用被覆組成物であって、摩擦係数調整剤を含
むことを特徴とする。[Means for Solving the Problems] The lubricating coating composition of the present invention is a lubricating coating composition containing a synthetic resin and a solid lubricant, and is characterized by containing a friction coefficient modifier.
以下に本発明の詳細な説明する。The present invention will be explained in detail below.
本発明の潤滑用被覆組成物を構成する成分のうち、合成
樹脂としては、特に制限看なく、加熱硬化型、常温硬化
型及び2液硬化型のいずれであっても良(、また油性、
水性を問わない。Among the components constituting the lubricating coating composition of the present invention, the synthetic resin may be of any heat-curing type, room-temperature curing type, or two-component curing type (also oil-based,
Doesn't matter whether it's water-based or not.
具体的には、エポキシ樹脂、フェニル系樹脂、アミノ系
樹脂、ポリエステル・アルキッド系樹脂、ポリウレタン
系樹脂、ビニル系樹脂、ポリアミドイミド系樹脂、シリ
コン系樹脂等を挙げることができる。Specifically, epoxy resins, phenyl resins, amino resins, polyester/alkyd resins, polyurethane resins, vinyl resins, polyamideimide resins, silicone resins, etc. can be mentioned.
これらの合成樹脂は1種を単独で用いても、2種以上を
組み合わせて用いても良い。特に、本発明においては、
潤滑剤塗膜の密着性、耐食性、耐油性等に優れることか
ら、エポキシ樹脂とアミノ系樹脂との併用が好ましい。These synthetic resins may be used alone or in combination of two or more. In particular, in the present invention,
Since the lubricant coating film has excellent adhesion, corrosion resistance, oil resistance, etc., it is preferable to use an epoxy resin and an amino resin in combination.
この場合、エポキシ樹脂とアミノ系樹脂との配合割合は
、エポキシ樹脂100重量部に対して、アミン系樹脂2
0〜80重量部程度とするのが好適である。In this case, the blending ratio of the epoxy resin and the amino resin is 2 parts by weight of the amine resin to 100 parts by weight of the epoxy resin.
The amount is preferably about 0 to 80 parts by weight.
このような合成樹脂の配合割合は、調製される潤滑剤に
対して20〜80重量%、特に30〜60重量%である
ことが好ましい0合成樹脂の配合割合が20重量%未満
では潤滑剤塗膜の密着性、耐食性、耐油性等において十
分な特性が得られず、80重量%を超えると摩擦係数の
制御が難しくなる。The blending ratio of such synthetic resin is preferably 20 to 80% by weight, particularly 30 to 60% by weight based on the lubricant to be prepared. If the blending ratio of synthetic resin is less than 20% by weight, the lubricant coating will be difficult. Sufficient properties in film adhesion, corrosion resistance, oil resistance, etc. cannot be obtained, and if it exceeds 80% by weight, it becomes difficult to control the coefficient of friction.
また、固体潤滑剤としても特&: 11限はなく。In addition, there are no special restrictions as a solid lubricant.
二硫化モリブデン、二硫化タングステン等の硫化物:ポ
リテトラフルオロエチレン、フッ化黒鉛等のフッ素化合
物:黒鉛:メラミン−シアヌル酸付加物:窒化ホウ素等
を用いることができる。これらの固体潤滑剤は1種を単
独で用いても、2f!以上を組み合わせて用いても良い
。特に、本発明においては、耐荷重性、なじみ性、フィ
ーリング性に優れることから、硫化物とフッ素化合物と
の併用が好ましい。この場合、硫化物とフッ素化合物と
の配合割合は、硫化物100重量部に対してフッ素化合
物50〜200重量部程度とするのが好適である。Sulfides such as molybdenum disulfide and tungsten disulfide; fluorine compounds such as polytetrafluoroethylene and graphite fluoride; graphite; melamine-cyanuric acid adduct; boron nitride, etc. can be used. Even if one of these solid lubricants is used alone, 2f! The above may be used in combination. In particular, in the present invention, it is preferable to use a sulfide and a fluorine compound in combination because they have excellent load resistance, conformability, and feel. In this case, the mixing ratio of the sulfide and the fluorine compound is preferably about 50 to 200 parts by weight per 100 parts by weight of the sulfide.
このような固体潤滑剤の配合割合は、調製される潤滑用
被覆組成物に対して20〜80重量%、特に30〜60
重量%であることが好ましい。固体潤滑剤の配合割合が
20重量%未満では、耐荷重性、なじみ性、フィーリン
グ性等において十分な特性が得られず、80重量%を超
えると潤滑塗膜の密着性、耐食性、耐油性が低下する。The blending ratio of such a solid lubricant is 20 to 80% by weight, particularly 30 to 60% by weight, based on the lubricating coating composition to be prepared.
Preferably, it is % by weight. If the proportion of the solid lubricant is less than 20% by weight, sufficient properties such as load resistance, conformability, and feel cannot be obtained, and if it exceeds 80% by weight, the adhesion, corrosion resistance, and oil resistance of the lubricant coating will be impaired. decreases.
また、摩擦係数調整剤としては、炭素繊維:カーボンブ
ラック:二酸化ケイ素、炭化ケイ素、チッ化ケイ素、ガ
ラス繊維等のケイ素化合物;酸化アルミニウム;チタン
酸カリウム繊維:セルロース系繊維等を用いることがで
きる。Further, as the friction coefficient modifier, carbon fibers, carbon black, silicon compounds such as silicon dioxide, silicon carbide, silicon nitride, glass fibers, aluminum oxide, potassium titanate fibers, cellulose fibers, etc. can be used.
これらの摩擦係数調整剤は、1 flを単独で用いても
、2種以上を組み合わせて用いても良い。特に、本発明
においては摩擦係数の調整機能が高くしかも耐摩耗性の
向上に有効であることから、炭素繊維を用いるのが好ま
しい。These friction coefficient modifiers may be used alone at 1 fl or in combination of two or more types. In particular, in the present invention, carbon fiber is preferably used because it has a high ability to adjust the coefficient of friction and is effective in improving wear resistance.
摩擦係数調整剤は、繊維状のものにあっては、その繊維
長さが10μm〜im/m、1a維径が10〜50μm
程度のものが好適である。また、粒状のものにあっては
、その粒径が100μm以下程度のものが好適である。If the friction coefficient modifier is in the form of a fiber, the fiber length is 10 μm to im/m and the 1a fiber diameter is 10 to 50 μm.
It is preferable that the Further, in the case of particles, those having a particle size of about 100 μm or less are suitable.
このような摩擦係数調整剤の配合割合は、調製される潤
滑剤に対して50重量%以下、特に5〜30重量%とす
るのが好ましい。摩擦係数調整剤の配合割合が50重量
%を超える場合には、潤滑剤塗膜の密着性、耐食性が低
下し、また耐摩耗性の改善効果も低下する。The blending ratio of such a friction coefficient modifier is preferably 50% by weight or less, particularly 5 to 30% by weight, based on the lubricant to be prepared. If the blending ratio of the friction coefficient modifier exceeds 50% by weight, the adhesion and corrosion resistance of the lubricant coating will decrease, and the effect of improving wear resistance will also decrease.
本発明の潤滑用被覆組成物は、例えば、合成樹脂及び固
体潤滑剤を所定の割合で配合し、更にこれに摩擦係数調
整剤の所定量を混合することにより容易に調整すること
ができる。しかも、各成分の配合割合を調整することに
より、摩擦係数を広い範囲で調整することができ、摩耗
量は、低く抑える高性能潤滑剤が提供される。The lubricating coating composition of the present invention can be easily prepared by, for example, blending a synthetic resin and a solid lubricant in a predetermined ratio, and further mixing a predetermined amount of a friction coefficient modifier thereto. Moreover, by adjusting the blending ratio of each component, the coefficient of friction can be adjusted over a wide range, and a high-performance lubricant with a low amount of wear can be provided.
なお、合成樹脂と、固体潤滑剤を配合する際、及び、各
成分を配合した後において、適量の溶剤を用いることに
より、配合工程を容易にし、かつ、容易に使用できる粘
度に調整することができる。In addition, by using an appropriate amount of solvent when blending the synthetic resin and solid lubricant and after blending each component, it is possible to facilitate the blending process and adjust the viscosity to a level that can be easily used. can.
使用する溶剤は、合成樹脂を溶解可能なものであれば特
に制限はなく、使用量も、合成樹脂の粘度、配合比が種
々異なるため、特に制限はないが、組成物100重量部
に対して、溶剤100〜300重量部程度が適量である
。また使用する溶剤は、1種の単独溶剤でも、2種以上
の混合溶剤でも良い。The solvent to be used is not particularly limited as long as it can dissolve the synthetic resin, and the amount used is also not particularly limited as the viscosity and blending ratio of the synthetic resin vary, but based on 100 parts by weight of the composition. The appropriate amount is about 100 to 300 parts by weight of the solvent. The solvent used may be one type of single solvent or a mixture of two or more types of solvents.
さらに、本発明の潤滑剤は、上記3成分の他に、必要に
応じて各種改質剤等の添加剤を含有していても良い。こ
の場合、添加剤配合量は調製される潤滑剤に対して20
重量%以下とする。Furthermore, the lubricant of the present invention may contain additives such as various modifiers, if necessary, in addition to the above three components. In this case, the additive content is 20% of the lubricant to be prepared.
% by weight or less.
[作用]
本発明の潤滑用被覆組成物は、固体潤滑剤により優れた
潤滑性が付与され、一方、摩擦係数調整剤により、この
潤滑性能が調整され、耐摩耗性を損なうことなく、摩擦
係数が所望とする適度な値にされる。[Function] The lubricating coating composition of the present invention is provided with excellent lubricity by the solid lubricant, while this lubrication performance is adjusted by the friction coefficient modifier, and the friction coefficient is improved without impairing wear resistance. is set to a desired appropriate value.
[実施例]
以下、実施例及び比較例を挙げて本発明をより具体的に
説明するが、本発明はその要旨を超えない限り、以下の
実施例に限定されるものではない。[Examples] Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples unless it exceeds the gist thereof.
実施例1〜21.比較例1
第1表に示す原料を用いて第2表中の配合にて、潤滑用
被覆組成物を調整し、製造する。Examples 1-21. Comparative Example 1 A lubricating coating composition is prepared and produced using the raw materials shown in Table 1 and the formulations shown in Table 2.
具体的には、合成樹脂を100重量部に対して、100
〜200重量部の溶剤(M −E −K。Specifically, 100 parts by weight of synthetic resin
~200 parts by weight of solvent (M-E-K.
キシレン等)で溶解したものに、固体潤滑剤を加え、ボ
ールミルにて3時間粉砕を行なう、それに対し、所定量
の摩擦係数調整剤を加え攪拌を行なったものを試料とす
る。A solid lubricant was added to the solution dissolved in xylene, etc.), and the mixture was ground in a ball mill for 3 hours.A predetermined amount of a friction coefficient modifier was added to the solution and stirred to prepare a sample.
各試料の摩擦係数及び摩耗量の改善効果を下記方法によ
り調べ、その結果を第2表に示す。The effect of improving the friction coefficient and wear amount of each sample was investigated by the following method, and the results are shown in Table 2.
■ 摩擦係数の測定
下記の試験機、テストピース、テスト条件にて行なった
。即ち、一定速度で回転するリングにブロックを一定の
荷重で押し付け、両テストピース間の摩擦係数を測定し
た。なお、ブロック及びリングの当接面にはそれぞれリ
ン酸亜鉛皮膜処理等の下地処理を行った上、エアスプレ
ーにて約20μmの塗膜厚になるように吹き付け、その
後各硬化条件にて硬化させて塗膜を形成した。■Measurement of friction coefficient The test was carried out using the following testing machine, test piece, and test conditions. That is, a block was pressed with a constant load against a ring rotating at a constant speed, and the coefficient of friction between both test pieces was measured. The abutment surfaces of the block and ring were treated with a zinc phosphate coating, etc., and then air sprayed to a coating thickness of approximately 20 μm, and then cured under various curing conditions. A coating film was formed.
また、リングの非当接面側は差動制限デファレンシャル
ギヤ用オイル(鉱物油)に浸漬した状態と、浸漬しない
状態とにした。In addition, the non-contact surface side of the ring was immersed in differential limiting differential gear oil (mineral oil) and was not immersed.
試験機
FALEX#1゜
Ring & Block TESTMACHI
NE [Favi 11e−LeVally社製(AS
TM D 2714)]テテストピー
スング:5AE4620 5TEEL。Testing machine FALEX#1゜Ring & Block TESTMACHI
NE [Favi 11e-Manufactured by LeVally (AS
TM D 2714)] Test Piecing: 5AE4620 5TEEL.
HRc58〜63,6〜12rmS ブロック:5AEO−ISTEEL。HRc58~63,6~12rmS Block: 5AEO-ISTEEL.
HRC58〜63.4〜8rmS
テスト条件
荷 重: 1 00J2bs
回転速度:30rpm
■ 摩耗量の測定
鋼製プレートの表面に■の摩擦係数の測定の時と同様な
方法により各々の潤滑用被覆組成物を塗布した摩擦板A
と、鋼製(材質:JIS規格SK5M)で、焼入れ焼戻
しを施した鋼板(硬度HV460)よりなりその表面粗
さが0.5μRaの摩擦板B(外径120mm、内径1
00mm、厚さ1.8mm)を組み合わせて、スラスト
試験機により摩擦試験を行なった。HRC58-63.4-8rmS Test conditions Load: 1 00 J2bs Rotation speed: 30 rpm ■ Measurement of wear amount Each lubricating coating composition was applied to the surface of the steel plate by the same method as in the measurement of friction coefficient (■). Coated friction plate A
Friction plate B (outer diameter 120 mm, inner diameter 1
00 mm, thickness 1.8 mm), and a friction test was conducted using a thrust tester.
即ち、差動制限デファレンシャルギヤ用オイル中で約5
Orpmにて回転している摩擦板Bに対し、摩擦板Aを
荷重500kgfで押しつけ、200時間後の摩耗量(
摩耗深さ)を調べた。That is, approximately 5
Friction plate A is pressed against friction plate B rotating at Orpm with a load of 500 kgf, and the wear amount after 200 hours (
Wear depth) was investigated.
第2表より明らかなように、本発明の潤滑用被覆組成物
は、摩擦係数が従来品(比較例1)に比べて高く、しか
もその値を広い範囲で調整することができる。一方、摩
耗量は著しく少ない、これに対し、従来品(比較例1)
では、摩擦係数が低過ぎる上に、摩耗量が大きい。As is clear from Table 2, the lubricating coating composition of the present invention has a higher coefficient of friction than the conventional product (Comparative Example 1), and its value can be adjusted within a wide range. On the other hand, the amount of wear is extremely small, whereas the conventional product (Comparative Example 1)
In this case, the coefficient of friction is too low and the amount of wear is large.
なお、この比較例1の場合には塗膜が摩滅して一部下地
が露出していたのに対し、本発明品の場合は、いずれも
塗膜はほぼ完全に残っていた。In addition, in the case of Comparative Example 1, the coating film was worn away and a portion of the base was exposed, whereas in the case of the products of the present invention, the coating film remained almost completely in all cases.
更に、本発明の潤滑用被覆組成物を用いた場合、試験方
法■で示すスラスト試験機での試験において、μS(静
摩擦係数)がμd(動摩擦係数)よりも常に低くなり、
スティックスリップ現象による異音の発生を抑制するの
にも効果があることがわかった。それに対し、従来品(
比較例1)では、μSとμdがほぼ同等かμSよりμd
がやや低い傾向を示し、しかも耐摩耗性が不足している
ため、試験中下地が露出することから、スティックスリ
ップ現象による異音が発生した。Furthermore, when the lubricating coating composition of the present invention is used, μS (static friction coefficient) is always lower than μd (dynamic friction coefficient) in the test using a thrust tester shown in test method ①.
It was also found to be effective in suppressing the generation of abnormal noises caused by the stick-slip phenomenon. In contrast, conventional products (
In Comparative Example 1), μS and μd are almost equal or μd is smaller than μS.
Because it showed a slightly low tendency to wear and had insufficient abrasion resistance, the base material was exposed during the test, which caused abnormal noises due to the stick-slip phenomenon.
比較例、実施例中の各組成物の商標名及びメーカー名を
第1表に示すが、今回の試験に用いた原[発明の効果]
以上詳述した通り、本発明の潤滑用被覆組成物によれば
、摩擦係数を比較的高い値にまで所望に応じて制御する
ことができ、しかも摩耗量は大幅に低減することができ
る。Table 1 shows the trade name and manufacturer name of each composition in Comparative Examples and Examples. According to the invention, the coefficient of friction can be controlled to a relatively high value as desired, and the amount of wear can be significantly reduced.
従って、本発明の潤滑用被覆組成物によれば油中で用い
られる差動制限デファレンシャルギヤや、クラッチ板及
びプーリー等の、トルクの伝達が確実に行なわれるため
の適度に高い摩擦係数を必要とし、かつ摩耗量は低く抑
えることが必要とされる部材、及びボルト等の緩みが生
じにくい程度の適度に高い摩擦係数を必要とする部材の
摺動性能、摩擦性能、潤滑性能を大幅に向上させること
ができる。Therefore, the lubricating coating composition of the present invention can be used in limited slip differential gears, clutch plates, pulleys, etc. used in oil, which require a moderately high coefficient of friction to ensure torque transmission. , and significantly improves the sliding performance, friction performance, and lubrication performance of parts that need to keep the amount of wear low, and parts that require a moderately high coefficient of friction to prevent bolts from loosening. be able to.
代理人 弁理士 重 野 剛Agent: Patent attorney Tsuyoshi Shigeno
Claims (1)
であって、摩擦係数調整剤を含むことを特徴とする潤滑
用被覆組成物。(1) A lubricating coating composition containing a synthetic resin and a solid lubricant, characterized in that it contains a friction coefficient modifier.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63311216A JPH0674389B2 (en) | 1988-12-09 | 1988-12-09 | Lubricating coating composition |
DE8989122596T DE68902305T2 (en) | 1988-12-09 | 1989-12-07 | LUBRICATION COMPOSITION. |
EP89122596A EP0372559B1 (en) | 1988-12-09 | 1989-12-07 | Coating composition for lubrication |
US08/246,398 US5427698A (en) | 1988-12-09 | 1994-05-18 | Coating composition for lubrication |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63311216A JPH0674389B2 (en) | 1988-12-09 | 1988-12-09 | Lubricating coating composition |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02155958A true JPH02155958A (en) | 1990-06-15 |
JPH0674389B2 JPH0674389B2 (en) | 1994-09-21 |
Family
ID=18014498
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63311216A Expired - Fee Related JPH0674389B2 (en) | 1988-12-09 | 1988-12-09 | Lubricating coating composition |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0372559B1 (en) |
JP (1) | JPH0674389B2 (en) |
DE (1) | DE68902305T2 (en) |
Cited By (1)
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US6467961B2 (en) | 1997-09-12 | 2002-10-22 | Oiles Corporation | Lubricating coating compound, sliding structure combining two sliding members in which lubricating coating compound is applied to one of the sliding members, and slide bearing apparatus using the same |
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US5415791A (en) * | 1990-08-02 | 1995-05-16 | Oiles Corporation | Lubricating composition and a sliding member comprising the composition |
JP2866457B2 (en) * | 1990-08-02 | 1999-03-08 | オイレス工業株式会社 | Solid lubricant and sliding member embedded with the solid lubricant |
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JP2925388B2 (en) * | 1991-09-13 | 1999-07-28 | 日本パーカライジング株式会社 | Lubricant composition for hot thermoplastic processing |
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WO2000027738A1 (en) * | 1998-11-05 | 2000-05-18 | Kelsan Technologies Inc. | Apparatus for applying a friction modifying composition on a guide rail |
US6855673B2 (en) | 2002-11-08 | 2005-02-15 | Kelsan Technologies Corporation | Freeze tolerant friction control compositions |
JP4996810B2 (en) | 2000-09-29 | 2012-08-08 | ケルサン・テクノロジーズ・コーポレイション | Friction control composition |
US7244695B2 (en) | 2000-09-29 | 2007-07-17 | Kelsan Technologies Corp. | Method for reducing wear of steel elements in sliding-rolling contact |
US6759372B2 (en) | 2002-04-12 | 2004-07-06 | Kelsan Technologies Corp. | Friction control composition with enhanced retentivity |
US8304373B2 (en) * | 2002-11-21 | 2012-11-06 | Oiles Corporation | Solid lubricant and sliding member |
US7160378B2 (en) | 2004-08-13 | 2007-01-09 | Kelsan Technologies Corp. | Modified friction control compositions |
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JP6297795B2 (en) * | 2013-06-24 | 2018-03-20 | 東レ・ダウコーニング株式会社 | Lubricant coating composition |
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US6467961B2 (en) | 1997-09-12 | 2002-10-22 | Oiles Corporation | Lubricating coating compound, sliding structure combining two sliding members in which lubricating coating compound is applied to one of the sliding members, and slide bearing apparatus using the same |
Also Published As
Publication number | Publication date |
---|---|
JPH0674389B2 (en) | 1994-09-21 |
EP0372559A1 (en) | 1990-06-13 |
EP0372559B1 (en) | 1992-07-29 |
DE68902305D1 (en) | 1992-09-03 |
DE68902305T2 (en) | 1992-12-10 |
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