JPH02145414A - Production of liquefied coating material for improved silica-based coating film - Google Patents

Production of liquefied coating material for improved silica-based coating film

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Publication number
JPH02145414A
JPH02145414A JP29894788A JP29894788A JPH02145414A JP H02145414 A JPH02145414 A JP H02145414A JP 29894788 A JP29894788 A JP 29894788A JP 29894788 A JP29894788 A JP 29894788A JP H02145414 A JPH02145414 A JP H02145414A
Authority
JP
Japan
Prior art keywords
alkoxysilane
reaction
inorganic acid
group
solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP29894788A
Other languages
Japanese (ja)
Other versions
JP2678380B2 (en
Inventor
Masami Wada
和田 昌巳
Hiroshi Ono
浩 小野
Taikai Egawa
江川 大海
Toshiharu Aono
青野 年治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JNC Corp
Original Assignee
Chisso Corp
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Filing date
Publication date
Application filed by Chisso Corp filed Critical Chisso Corp
Priority to JP29894788A priority Critical patent/JP2678380B2/en
Publication of JPH02145414A publication Critical patent/JPH02145414A/en
Application granted granted Critical
Publication of JP2678380B2 publication Critical patent/JP2678380B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Glass Melting And Manufacturing (AREA)
  • Silicon Compounds (AREA)
  • Chemically Coating (AREA)

Abstract

PURPOSE:To be free from occurrence of crack even in case of a thick film and enable prevention of eluation of Na<+> ion, etc., by reacting a specified alkoxysilane with an inorganic acid in a solvent and subsequently carrying out hydrolytic condensation between residual alkoxyl groups. CONSTITUTION:A compound of formula I (R' is methyl, ethyl or phenyl; R is methyl, ethyl, n- or i-propyl; n is 0-2) and an alkoxysilane which is a partial condensate thereof are reacted with 1-20mol.% inorganic acid of formula II or III (Y is OH or OR; M is B, P, As, Sb or Ga; X is R', OR, OH or OT; Z is H or R; X' is R', OR, OH or OT; T is Z or formula IV; T' is Z or formula V; k, l, i and j are 1-100; one or more of X, Y and Z satisfy that X, Y and Z are respectively OH, OH and H) in a solvent at 20-100 deg.C for 30min.-3hrs. Residual alkoxyl groups in the alkoxysilane are subjected to hydrolytic condensation and in case of presence of residual inorganic solid the inorganic solid is removed. The solvent is partially removed or an organic solvent is added thereto as necessary.

Description

【発明の詳細な説明】 (産業上の利用分野コ 本発明は厚膜でもクラックの生じなく、Na”イオン等
の溶出防止に効果のあるシリカ系被膜形成用塗布液の製
造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for producing a coating liquid for forming a silica-based film that does not cause cracks even in thick films and is effective in preventing elution of Na'' ions and the like.

〔従来の技術〕[Conventional technology]

シリカ系被膜を形成させる方法としては、気相成長法、
真空蒸着法、スパッター法や塗布方法が知られている。
Methods for forming a silica-based film include vapor phase growth,
Vacuum deposition methods, sputtering methods, and coating methods are known.

気相成長法、真空蒸着法及びスパッター法は特殊な装置
を必要とし、被膜を形成させる基板の大きさに制限があ
り、且つ量産が難しいという欠点がある。そこで近年塗
布による方法が注目され、電子材料部品の絶縁膜や液晶
表示素子材料の表面安定化膜(パッシベーション膜)等
に使用されている。これらに加えて最近はより厚膜での
用途が種々提案されておシ、厚膜でクラックが生じない
シリカ系被膜が要求されている。
The vapor phase growth method, the vacuum evaporation method, and the sputtering method require special equipment, have limitations on the size of the substrate on which the film is formed, and have drawbacks such as difficulty in mass production. Therefore, in recent years, coating methods have attracted attention and are used for insulating films of electronic material parts, surface stabilizing films (passivation films) of liquid crystal display element materials, and the like. In addition to these, various applications for thicker films have recently been proposed, and there is a demand for thick silica-based films that do not cause cracks.

従来用途に使用されているシリカ系塗布液に関しては、
既に多くの製造方法が提案されている。例えば特公昭4
8−24665号公報、同52−16488号公報、同
56−34234号公報、特開昭54−24831号公
報、同55−34258号公報、同56−38362号
公報、同56−119774号公報、同57一7437
0号公報、同57−94057号公報、同62−230
828号公報等があり、アルコキシシランを有機溶剤中
で水や酢酸を用いて加水分解してシリカ系被膜形成用塗
布液を得る製造方法が一般的であった。
Regarding silica-based coating liquids used in conventional applications,
Many manufacturing methods have already been proposed. For example, Tokuko Sho 4
JP 8-24665, JP 52-16488, JP 56-34234, JP 54-24831, JP 55-34258, JP 56-38362, JP 56-119774, 57-7437
Publication No. 0, Publication No. 57-94057, Publication No. 62-230
No. 828, etc., and a common manufacturing method involves hydrolyzing alkoxysilane in an organic solvent using water or acetic acid to obtain a coating solution for forming a silica-based film.

(発明が解決しようとする課題〕 しかしながら、これら従来技術で得られる塗布液上石英
ガラス、或いはシリコンウェハー上に塗布し、500°
C以上の焼成を行うと、膜厚が0.5μm以上で気泡の
生成やクラックの発生が生じる。
(Problems to be Solved by the Invention) However, when coating liquids obtained using these conventional techniques are coated on quartz glass or silicon wafers,
If baking is performed at a temperature of C or higher, bubbles and cracks will occur if the film thickness is 0.5 μm or more.

本発明は、かかる欠点を克服し、反応工程が極めて簡単
で且つ500℃以上の焼成においても膜厚が0.5μf
riヲ越えてもクラックや気泡の生じ々いシリカ被膜を
形成し得る塗布液の製造方法を提供することである。
The present invention overcomes these drawbacks, has an extremely simple reaction process, and has a film thickness of 0.5 μf even when fired at 500°C or higher.
It is an object of the present invention to provide a method for producing a coating liquid that can form a silica film that does not easily generate cracks or bubbles even if the temperature exceeds RI.

〔課題全解決するための手段〕[Means to solve all problems]

即ち、本発明は、一般弐R’n5i(OR)+−n (
ことにR′はメチル基、エチル基又はフェニル基を表わ
し、RFiメチル基、エチル基、n−プロピル基又はi
−プロピル基を表わし、n ”’ O% 1又は2であ
る。)で表わされる化合物及びこれらの部分縮合物であ
るアルコキシシランの内少なくとも1種と、一般式 %式% (ここに、YはOH又はOR(ここにRはメチル基、エ
チル基又はn−プロピル基又はi−プロピル基を表わす
。以下同じ。)を表わし、MはB、P、As、sb又は
Gak表わし、XはR′2はH又はR1−WEわし、X
′はR′、OR,OH又はOT’を表わし、前記Tは2
又は は各々1〜100の整数を表わし、前記X、Y及び2の
うち少なくとも1つはXがOH,YがOH及び2がHで
ある。) で表わされる無機酸の少なくとも1種とを予め反応溶媒
中で反応させておき、次いで前記アルコキシシランと前
記無機酸のうち少なくとも該アルコキシシランの中に残
存するアルコキシル基を加水分解・縮合させ、前記あら
かじめの反応の後又は前記加水分解・縮合の後前記無機
酸記反応溶媒の一部を除去し又は有機溶媒を前記反応生
成液に加えることによりシリカ系被膜形成用塗布液を製
造する方法全要旨とする。
That is, the present invention provides general 2R'n5i(OR)+-n (
In particular R' is methyl, ethyl or phenyl; RFi methyl, ethyl, n-propyl or i
- represents a propyl group and is 1 or 2) and at least one alkoxysilane which is a partial condensate thereof, and a compound represented by the general formula % formula % (wherein, Y is OH or OR (herein R represents a methyl group, ethyl group, n-propyl group or i-propyl group; the same applies hereinafter), M represents B, P, As, sb or Gak, and X represents R' 2 is H or R1-WE, X
' represents R', OR, OH or OT', and T is 2
or each represents an integer from 1 to 100, and in at least one of the above-mentioned X, Y, and 2, X is OH, Y is OH, and 2 is H. ) is reacted in advance with at least one inorganic acid represented by the following in a reaction solvent, and then the alkoxysilane and the alkoxyl group remaining in at least the alkoxysilane of the inorganic acid are hydrolyzed and condensed, A method for producing a coating solution for forming a silica-based film by removing a part of the inorganic acid reaction solvent or adding an organic solvent to the reaction product solution after the above-mentioned preliminary reaction or after the above-mentioned hydrolysis/condensation. This is the summary.

本発明者らは、反応の初期段階においてSi−0−Mの
結合を生成させておくことがクラック防止、更にはNa
  イオン等の溶出防止に効果があることを見い出し、
本発明を完成したのである。
The present inventors have found that forming Si-0-M bonds in the initial stage of the reaction prevents cracking and furthermore
We discovered that it is effective in preventing the elution of ions, etc.
The present invention was completed.

本発明に用いるアルコキシシランとしては、Si(OM
e)a、5i(OEt)4、S i (OPr )4、
MeSi(OMe)s、Mg2Si(OMe)t、Ma
st(OEt)s −MezSi(OEt)2、MeS
i(OPr)m、Mg2Si(OPr)t、PhSi(
OMe)s、Ph S i (OEt )イPhtS 
i (OEt )を等(但しここにMeはメチル基、 
Etはエチル基、Pr1dプロピル基、phはフェニル
基を表わす。
The alkoxysilane used in the present invention is Si(OM
e) a, 5i (OEt) 4, S i (OPr ) 4,
MeSi(OMe)s, Mg2Si(OMe)t, Ma
st(OEt)s-MezSi(OEt)2, MeS
i(OPr)m, Mg2Si(OPr)t, PhSi(
OMe)s, Ph S i (OEt)i PhtS
i (OEt) etc. (where Me is a methyl group,
Et represents an ethyl group, Pr1d represents a propyl group, and ph represents a phenyl group.

以下同様とする。)及びこれらの部分縮合物並びにこれ
らの2種以上の混合物を挙げることができる。
The same shall apply hereinafter. ), partial condensates thereof, and mixtures of two or more thereof.

本発明に用いる無機酸としては、P (OH)s、(R
O) P (OH)!、(RO)2P(OH)、RAP
(OH)、R’P (OH)t、PO(OH)s−(R
O)PO(OH)t−(RO)zPo (OH)  、
  R’PO(OH)t  、  RSPO(OH) 
 、(HO) B (OR)z、(HO)tB (OR
)、B(OH)いR’B (OH)t、R’B(OR)
(OH)、A s (OH)s %5b(OH)s −
RGa(OH)を等の化合物、PtOsとEtOHとの
反応生成物、BtusとEtOHとの反応生成物及びこ
れらの2種以上の混合物を挙げることができる。
Inorganic acids used in the present invention include P (OH)s, (R
O) P (OH)! , (RO)2P(OH), RAP
(OH), R'P (OH)t, PO(OH)s-(R
O)PO(OH)t-(RO)zPo(OH),
R'PO(OH)t, RSPO(OH)
, (HO) B (OR)z, (HO)tB (OR
), B(OH)iR'B (OH)t, R'B(OR)
(OH), As (OH)s %5b(OH)s −
Examples include compounds such as RGa(OH), reaction products of PtOs and EtOH, reaction products of Btus and EtOH, and mixtures of two or more of these.

前記無機酸は反応混合物中において液体であ 9 一 つても固体であってもよいが、液体であることが好まし
い。前記無機酸が反応混合物中において固体であるとき
は、前記予めの反応の進行と共に徐々に溶解して行き、
通常は完全に溶解してしまう。しかし完全に溶解せず固
体のままで残存することがある。この場合、この予めの
反応が終了した時点で炉別してもよいが、これを残存さ
せたまま次の加水分解・縮合を行なってもよい。この加
水分解・縮合反応の進行中にも固体の無機酸線溶解して
行く。この加水分解・縮合が終了したときにも未だ固体
の無機酸が残存しているときは該固体t−p別する。こ
の炉別を行なわないと、最終的に塗布液として使用した
とき、生成する塗膜に凸部が生じて好ましくないからで
ある。
The inorganic acid may be liquid or solid in the reaction mixture, but is preferably liquid. When the inorganic acid is solid in the reaction mixture, it gradually dissolves as the pre-reaction progresses,
Usually it dissolves completely. However, it may not dissolve completely and remain as a solid. In this case, the reactor may be separated from the furnace upon completion of this preliminary reaction, but the reactor may be left to carry out the next hydrolysis/condensation. During the progress of this hydrolysis/condensation reaction, solid inorganic acid rays continue to dissolve. If solid inorganic acid still remains after this hydrolysis/condensation is completed, the solid is separated t-p. This is because, if this furnace separation is not carried out, when the coating solution is finally used as a coating solution, the resulting coating film will have convex portions, which is undesirable.

従来技術においても、ガラス質形成剤(例えばPros
、BtOs )’を塗布液に混合する例があるが、単に
塗布液に混合するだけではSi−0−M結合の生成量が
少なく、塗布液焼成時にM−0−M結合のtま蒸発、揮
散し、有効に働lO− かず、膜厚0.5μm以下でクラックが発生したり、N
a  イオン等の溶出防止効果にとぼしいという欠点が
おる。これに対し、本発明の製造方法に因れば、初期の
段階でS!−0−M結合が生成しているので500°C
以上の焼成時においても膜中に残存し、有効に働き、膜
厚0,5μm以上であってもクラック発生は生じない。
In the prior art, glass-forming agents (e.g. Pros
, BtOs)' is mixed into the coating solution, but simply mixing it with the coating solution produces a small amount of Si-0-M bonds, and when the coating solution is fired, the M-0-M bonds evaporate, It volatilizes and does not work effectively, cracks occur when the film thickness is less than 0.5 μm, and N
a) It has the disadvantage that it has limited effectiveness in preventing the elution of ions, etc. On the other hand, according to the manufacturing method of the present invention, S! -0-M bond is generated, so 500°C
Even during the above firing, it remains in the film and works effectively, and no cracks occur even if the film thickness is 0.5 μm or more.

又Na+イオン等の溶出防止効果にすぐれている。It also has an excellent effect of preventing the elution of Na+ ions, etc.

前記反応溶媒としては1価アルコール(例えばメタノー
ル、エタノール、プロパツール、エチレングリコールモ
ノメチルエーテル、エチレンクリコールモノエチルエー
テル、フロピレンゲリコールモノメチルエーテル、プロ
ピレングリコールモノエチルエーテル、)これらの混合
アルコール)、ジオキサン、酢酸エステル(例工ば酢酸
メチル、酢酸エチル)、又はこれらの混合物が好適で、
ケトン(例えばメチルエチルケトン、アセトン等)も一
部使用できる。
Examples of the reaction solvent include monohydric alcohols (for example, methanol, ethanol, propatool, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene gelicol monomethyl ether, propylene glycol monoethyl ether, and mixed alcohols thereof), dioxane. , acetic esters (e.g. methyl acetate, ethyl acetate), or mixtures thereof are preferred;
Ketones (eg methyl ethyl ketone, acetone, etc.) can also be used in some cases.

本発明の塗布液は次のようにして製造できる。The coating liquid of the present invention can be manufactured as follows.

第1段階で前記反応溶媒中にアルコキシシラン1以下と
ガるように配合し反応させる。第2段階で未反応のアル
コキシシラy’l従末法(例えば特開昭57−9405
7号公報)に従って加水分解・縮合させる。第1段階で
の反応速度は、溶液中のアルコキシル基及び無機酸の濃
度、無機酸の酸強度及び反応温度に比例する。溶液中の
官能基濃度が大きすぎると3次元化を起こす場合がある
のでアルコキシシラン濃度は好ましくは5モル/l以下
更に好ましくは4−fニル/l以下がよい。無機酸の酸
強度が小さい場合は触媒(例えば強酸性イオン交換樹脂
等)を少量加えることで反応時間を短縮できる。一方該
無機酸は、好ましくは0.5そル/1以上更に好ましく
は0.7モル/1以上がよい。反応温度は20〜100
℃、好ましくは20〜80℃がよい。
In the first step, 1 or less alkoxysilane is mixed in the reaction solvent and reacted. In the second step, unreacted alkoxysilane y'l is processed (e.g., JP-A-57-9405
7)). The reaction rate in the first stage is proportional to the concentration of alkoxyl groups and inorganic acid in the solution, the acid strength of the inorganic acid, and the reaction temperature. If the concentration of functional groups in the solution is too high, three-dimensionalization may occur, so the alkoxysilane concentration is preferably 5 mol/l or less, more preferably 4-f nyl/l or less. When the acid strength of the inorganic acid is low, the reaction time can be shortened by adding a small amount of a catalyst (for example, a strongly acidic ion exchange resin). On the other hand, the inorganic acid is preferably 0.5 mol/1 or more, more preferably 0.7 mol/1 or more. Reaction temperature is 20-100
℃, preferably 20 to 80℃.

反応時間は30分〜30時間、好ましくは1〜10時間
がよい。無機酸の使用量はアルコキシシランに対し1〜
20モ2ル%、好ましくは1〜ましくけ0.2〜0.5
である。第2段階は従来技術と同様に第1段階で反応に
関与しなかったアルコキシル基を水を加えて加水分解さ
せ、縮合反応を進行させる。加える水の量は第1段階で
反応に関与しなかったアルコキシル基1当量に対して0
.5〜1モルが好ましい。
The reaction time is 30 minutes to 30 hours, preferably 1 to 10 hours. The amount of inorganic acid used is 1 to 1 per alkoxysilane.
20 mole%, preferably 1 to 0.2 to 0.5
It is. In the second step, as in the prior art, water is added to hydrolyze the alkoxyl groups that did not participate in the reaction in the first step, and the condensation reaction proceeds. The amount of water added is 0 per equivalent of alkoxyl group that did not participate in the reaction in the first step.
.. 5 to 1 mol is preferred.

以上のように第1段及び第2段の反応を行なうが、各段
階の反応終了時に固体の無機酸が残存しているときは、
前述のようにいずれかの段階の反応終了時にこれ全濾過
し除去する。尚、第2段の反応終了後は他の固体夾雑物
を除くためにも濾過を行うのが好ましい。そしてシリカ
被膜形成用塗布液として保存し又は使用するに際して、
前記第1・2段の反応生成物の濃度が低過ぎるときは、
反応溶媒の一部を蒸発除去し、高過ぎるときは有機溶媒
を加える。この有機溶媒としては前記反応溶媒を使用す
ることができる。
The first and second stage reactions are carried out as described above, but if solid inorganic acid remains at the end of each stage of reaction,
As mentioned above, at the end of any stage of the reaction, all of this is filtered and removed. Incidentally, after the completion of the second stage reaction, it is preferable to perform filtration in order to remove other solid impurities. When storing or using it as a coating solution for forming a silica film,
When the concentration of the reaction products in the first and second stages is too low,
Part of the reaction solvent is evaporated off, and if the temperature is too high, organic solvent is added. As this organic solvent, the above reaction solvent can be used.

このようにしてシリカ系被膜形成用塗布液が得られる。In this way, a coating liquid for forming a silica-based film is obtained.

こうして得られた塗布液は高純度でct−Fd−含有し
ないのでτ1子材料用として用いることができる。又こ
の塗布液の使用可能な時間は、シリカ濃度8wt%の時
、室温で3ケ月以上である。
The coating liquid thus obtained has high purity and does not contain ct-Fd-, so it can be used as a τ1 child material. Further, the usable time of this coating liquid is 3 months or more at room temperature when the silica concentration is 8 wt%.

次にこうして得られた塗布液tf板ガラス、硬値ガラス
又はシリコンウェハー等に浸漬又はスピンコーターで塗
布し、Nt 、空気、酸素ガス等の雰囲気中で500°
C以上に加熱して焼成する。こうして得られた焼成膜は
0.5μm以上の膜厚であってもクラックは発生しない
。又Na+イオン尋の溶出防止に効果がある。
Next, the coating solution obtained in this way is applied to tf plate glass, hard value glass, silicon wafer, etc. by dipping or spin coater, and heated at 50° in an atmosphere of Nt, air, oxygen gas, etc.
Heat to C or above and bake. The fired film thus obtained does not develop cracks even if it has a thickness of 0.5 μm or more. It is also effective in preventing the elution of Na+ ions.

本発明で製造した塗布液を用いれば表面に段差、凹凸を
有する基材に塗布・焼成した場合に、表面段差を埋め、
平滑化することができるので電子部品用の多層配線の絶
縁膜として好適に使用することができ、又従来用途の表
面安定化膜、液晶セル用配向膜等にも好適に使用できる
If the coating liquid produced according to the present invention is used to coat and bake a substrate with steps or irregularities on the surface, it will fill the surface steps and
Since it can be smoothed, it can be suitably used as an insulating film for multilayer wiring for electronic components, and can also be suitably used as a surface stabilizing film for conventional purposes, an alignment film for liquid crystal cells, etc.

(実施例) 以下に実施例を示すが、本発明はこれら実施例によって
限定されるものではない。
(Examples) Examples are shown below, but the present invention is not limited by these Examples.

実施例1 撹拌機、冷却器及び温度計を付けた5 00 wtlの
三つロフラスコにSi (OEt)469 f 。
Example 1 Si (OEt) 469 f was placed in a 500 wtl three-necked flask equipped with a stirrer, condenser and thermometer.

MeSi(OEt)s 24 f 、 ジオキサン40
g、ホウ酸8.2fk入れ、攪拌しつつ70°Cで2時
間反応させる。次いでこれに強酸性イオン交換樹脂30
g+/とエタノール137fk加え、70℃とし、この
溶液に水16.3F”5約2時間で滴下し、更に70°
Cで5時間反応を継続した。その後、この反応液を室温
に冷却し、デカンテーションでイオン交換樹脂を分離し
、溶液全0.2μmフィルターでろ過し、無色透明の液
を得た。得られた溶液の固形分濃度(150°Cで3時
間加熱後の重量%)は11.4%で、その不純物濃度は
表1に示す通りであった。
MeSi(OEt)s24f, dioxane40
g and 8.2fk of boric acid were added, and the mixture was allowed to react at 70°C for 2 hours with stirring. Next, strong acidic ion exchange resin 30
Add 137fk of ethanol and 137fk of ethanol, heat to 70°C, add water 16.3F”5 dropwise to this solution over about 2 hours, and heat to 70°C.
The reaction was continued for 5 hours at C. Thereafter, this reaction solution was cooled to room temperature, the ion exchange resin was separated by decantation, and the entire solution was filtered through a 0.2 μm filter to obtain a colorless and transparent solution. The solid content concentration (weight % after heating at 150°C for 3 hours) of the obtained solution was 11.4%, and the impurity concentration was as shown in Table 1.

次いでこの溶液を50ffx50flxlnの硬質ガラ
ス板上にスピンナーを用いて回転数を種々変えて塗布し
、空気中で150″C/30分、更に500℃/1時間
焼成し、シリカ系被膜を形成した。この種々の膜厚のシ
リカ系被膜全光学顕微鏡で観察した所、膜厚0.7〜0
.8μmのものにもピンホール及びクラックの発生は認
められなかった。
Next, this solution was applied onto a 50 ff x 50 fl x ln hard glass plate using a spinner at various rotation speeds, and baked in air at 150''C for 30 minutes and then at 500°C for 1 hour to form a silica-based coating. When this silica-based coating with various thicknesses was observed with a full-optical microscope, the thickness was 0.7 to 0.
.. No pinholes or cracks were observed even in the case of 8 μm.

実施例2 実施例1と同様のフラスコに5i(OEt)+ 679
 、 MeSi(OEt)s 29 f 、 エタノー
ル186ノ及びリン酸4.2f?入れ、攪拌しっつ60
’Cで2時間反応させた。次いでこの反応液中に約2時
間で水18.3fvI−滴下し、更に5時間反応を継続
した。その後、この反応液を室温に冷却し、溶液全0.
2μmフィルターでろ過し、無色透明な液を得た。得ら
れた溶液の固形分濃度(実施例1と同じ方法による。)
は12.8%であった。
Example 2 In a flask similar to Example 1, 5i(OEt)+679
, MeSi(OEt)s 29 f, ethanol 186 and phosphoric acid 4.2 f? Add and stir for 60 minutes.
'C for 2 hours. Next, 18.3 fvI of water was added dropwise into this reaction solution over about 2 hours, and the reaction was continued for an additional 5 hours. Thereafter, the reaction solution was cooled to room temperature, and the solution totaled 0.
It was filtered through a 2 μm filter to obtain a colorless and transparent liquid. Solid content concentration of the obtained solution (according to the same method as Example 1)
was 12.8%.

次いでこの溶液を実施例1と同様に硬質ガラス板上に回
転数を種々変えて塗布し、空気中で150°C/30分
、更に500°C/1時間焼成し、シリカ系被膜を形成
した。これら種々の膜厚のシリカ系被膜を光学顕微鏡で
観察した所、膜厚0.74〜0.84μmのものにもピ
ンホール及びクラックの発生は認められなかった。
Next, this solution was applied onto a hard glass plate at various rotation speeds in the same manner as in Example 1, and baked in air at 150°C for 30 minutes and then at 500°C for 1 hour to form a silica-based film. . When these silica-based coatings with various thicknesses were observed using an optical microscope, no pinholes or cracks were observed even in those with a thickness of 0.74 to 0.84 μm.

尚、焼成膜中のP含量を螢光X線で測定した所、初期に
配合したPの78%が膜中に存在していることがわかっ
た。
When the P content in the fired film was measured using fluorescent X-rays, it was found that 78% of the P added initially was present in the film.

比較例1 実施例1と同様のフラスコに5i(OEt)+ 679
 、 MeSi(OEt)s 29 (1、エタノール
186f及びイオン交換樹脂3(Jslk入れ、攪拌し
つつ60°Cとした。次にこの溶液に水18.3g’を
約2時間で滴下し、更に60°Cで5時間反応を継続し
た。この反応液全室温に冷却し、デカンテ−シヨンでイ
オン交換樹脂を分離し、溶液を0.2μmフィルターで
ろ過し、無色透明な液を得た。得られた溶液の固形分濃
度は12.0%であった。次にこの溶液に、B2O32
,5fをEtOHsoyに溶解させた溶液を加え、堕布
液を調整した。
Comparative Example 1 5i (OEt) + 679 was added to the same flask as in Example 1.
, MeSi(OEt)s 29 (1, ethanol 186f and ion exchange resin 3 (Jslk) were added and heated to 60°C while stirring.Next, 18.3g' of water was added dropwise to this solution over about 2 hours, and further heated to 60°C. The reaction was continued at °C for 5 hours.The reaction solution was cooled to room temperature, the ion exchange resin was separated by decantation, and the solution was filtered through a 0.2 μm filter to obtain a colorless and transparent liquid. The solid content concentration of the solution was 12.0%.Next, B2O32 was added to this solution.
, 5f dissolved in EtOHsoy was added to prepare a droplet solution.

次いでこの液を実施例1と同様に神々の厚さに硬質ガラ
ス板上にスピン塗布し、空気中で150″C/30分、
更に500℃/1時間焼成し、シリカ系被膜を形成した
。この種々の膜厚の被膜を光学顕微鏡で観察した所0.
45μmでクラックが発生していた。
Next, this solution was spin-coated onto a hard glass plate to a divine thickness in the same manner as in Example 1, and heated at 150"C/30 minutes in air.
It was further baked at 500° C. for 1 hour to form a silica-based film. When these films with various thicknesses were observed with an optical microscope, they were 0.
Cracks occurred at 45 μm.

比較例2 比較例1と同じ溶液(12,0%固形分)にPzOs 
8.01″’tEtOH30f K溶解して加え、塗布
液を作成した。
Comparative Example 2 PzOs was added to the same solution (12.0% solids) as Comparative Example 1.
8.01'''tEtOH30fK was dissolved and added to prepare a coating liquid.

次いでこの塗布液を比較例1と同様に塗布及び焼成し形
成した被膜を光学顕微鏡で観察した所、0.40μmの
膜厚のものにクラックの発生が見られた。又、実施例2
と同様にこの被膜中−屈 − のP含量を螢光X線で測定した所、塗布液に添加したP
含量の43%が焼成膜中に存在しているにすぎなかった
Next, this coating solution was applied and baked in the same manner as in Comparative Example 1, and the formed film was observed under an optical microscope, and cracks were observed in the film having a thickness of 0.40 μm. Also, Example 2
Similarly, when the P content in this coating was measured using fluorescent X-rays, it was found that the P content added to the coating solution was
Only 43% of the content was present in the fired film.

実施例3 実施例2と同じ溶液(12,8%固形分) 100fバ
ー上にポリシリサイドで巾1.0μm、深さ1.0μm
の段差全1.0μm間隙で形成し、先に調整した塗布液
をスピンナーを用いて塗布し、空気中で150″C/3
0分、更に500″C/30分、更に900″C/30
分焼成し、シリカ系被膜を形成した。このウエノ・−全
破断し、溝の代理性及び平坦性をsEMで観察した所、
溝ハ0.8μmの厚みで埋まっており、ピンホール及び
クラックの発生は認められなかった。
Example 3 Same solution as Example 2 (12.8% solids) Polysilicide on a 100f bar with a width of 1.0 μm and a depth of 1.0 μm
The steps were formed with a total gap of 1.0 μm, and the previously prepared coating liquid was applied using a spinner, and then heated at 150″C/3 in air.
0 minutes, then 500″C/30 minutes, then 900″C/30
A silica-based coating was formed by firing separately. When this Ueno was completely fractured and the agency and flatness of the groove were observed using sEM,
The groove was filled to a thickness of 0.8 μm, and no pinholes or cracks were observed.

実施例4 実施例1と同様の500 mlの三つロフラスコに5t
(OEt)+ 1259 、  エタノール131f及
びP2O5の10重量%エタノール溶液21f’i入れ
、攪拌しつつ60°Cで2時間反応させた。次いでこの
反応液中に約2時間で水25ft−滴下し、更に5時間
反応を継続した。その後、この反応液を室温に冷却し、
0.2μmフィルターでろ過し、無色透明な液を得た。
Example 4 5 tons was placed in a 500 ml three-necked flask similar to Example 1.
(OEt)+1259, 131f of ethanol, and 21f'i of a 10% by weight ethanol solution of P2O5 were added, and the mixture was reacted at 60°C for 2 hours with stirring. Next, 25 feet of water was added dropwise into the reaction solution over a period of about 2 hours, and the reaction was continued for an additional 5 hours. Then, the reaction solution was cooled to room temperature,
It was filtered through a 0.2 μm filter to obtain a colorless and transparent liquid.

更にこの液にエタノールを加え、固形分濃度?4iiC
量%に調整した。次いでこの溶液を実施例1と同様にガ
ラス板上にスピン塗布し、空気中で150″C/30分
、更に500℃/1時間焼成しシリカ系被膜を形成した
。次にこの膜のエツチング速度を測定した所260人/
分であった。
Furthermore, add ethanol to this liquid and check the solid content concentration. 4iiC
The amount was adjusted to %. Next, this solution was spin-coated on a glass plate in the same manner as in Example 1, and baked in air at 150''C for 30 minutes and then at 500℃ for 1 hour to form a silica-based film.Next, the etching rate of this film was determined. 260 people/
It was a minute.

尚、前記エツチング速度は、前記シリカ系被膜を形成し
たガラス板の半分にアピエドンワックス(商標)を塗り
乾燥させ、得られたガラス板の全体を、1モル%のHF
水溶液に1分間浸漬しエツチング処理した後引上げ、水
洗し、前記ワックスをトルエンで溶解除去し、エツチン
グされた部分とされなかった部分との段差を触針段差針
で測定することにより求めた。
The etching rate is determined by applying Apiedon Wax (trademark) to half of the glass plate on which the silica-based coating is formed, drying it, and then drying the entire glass plate with 1 mol% HF.
After being immersed in an aqueous solution for 1 minute and subjected to etching treatment, it was pulled up, washed with water, the wax was dissolved and removed with toluene, and the level difference between the etched area and the unetched area was measured using a stylus.

比較例3 実施例1と同様の500−の三つロフラスコにSi (
OEt )4125 f、エタノール131f及び強酸
性イオン交換樹脂30g1k入れ、攪拌しつつ60°C
とした。次にこの溶液に水25Fを約2時間で滴下し、
更に60℃で5時間反応を継続した。その後、この反応
液を室温に冷却し、0.2μmフィルターでろ過し、無
色透明の液を得た。次にこの溶液にP2O3の10重量
%エタノール溶液21fTh加え、更にエタノール管加
えて固形分濃度を4重量%に調整した。次いで、この溶
液を実施例4と同様にガラス板上に塗布、焼成しシリカ
系被膜を得た。次にこの膜のエツチング速度を実施例4
と同様にして測定した所450人/minであった。
Comparative Example 3 Si (
Add OEt) 4125f, 131f ethanol, and 30g/k of strong acidic ion exchange resin, and heat to 60°C while stirring.
And so. Next, 25F water was added dropwise to this solution over a period of about 2 hours.
The reaction was further continued at 60°C for 5 hours. Thereafter, this reaction solution was cooled to room temperature and filtered through a 0.2 μm filter to obtain a colorless and transparent solution. Next, 21 fTh of a 10% by weight ethanol solution of P2O3 was added to this solution, and an ethanol tube was added to adjust the solid content concentration to 4% by weight. Next, this solution was applied onto a glass plate and fired in the same manner as in Example 4 to obtain a silica-based coating. Next, the etching rate of this film was determined in Example 4.
It was measured in the same manner as above and found to be 450 people/min.

実施例4と比較例3を比較すると実施例4の被膜の方が
はるかにエツチング速度が遅く、これ社実施例4の被膜
中のアルカリイオンがはる(発明の効果〕 本発明の塗布液は、その製造方法が極めて簡単であり、
ガラス、石英ガラス、シリコンウェハー等の上に塗布し
焼成して被膜を形成するとある。
Comparing Example 4 and Comparative Example 3, the coating of Example 4 has a much slower etching rate, and the alkali ions in the coating of Example 4 increase (effects of the invention). , the manufacturing method is extremely simple,
It is said that it is applied onto glass, quartz glass, silicon wafers, etc. and baked to form a film.

以上that's all

Claims (11)

【特許請求の範囲】[Claims] (1)一般式R′_nSi(OR)_4_−_n(ここ
にR′はメチル基、エチル基又はフェニル基を表わし、
Rはメチル基、エチル基、n−プロピル基又はi−プロ
ピル基を表わし、n=0、1又は2である。)で表わさ
れる化合物及びこれらの部分縮合物であるアルコキシシ
ランの内少なくとも1種と、一般式 ▲数式、化学式、表等があります▼又は▲数式、化学式
、表等があります▼ (ここに、YはOH又はOR(ここにRはメチル基、エ
チル基又はn−プロピル基又はi−プロピル基を表わす
。以下同じ。)を表わし、MはB、P、As、Sb又は
Gaを表わし、XはR′(ここにR′はメチル基、エチ
ル基又はフェニル基を表わす。以下同じ。)、OR、O
H又はOTを表わし、ZはH又はRを表わし、X′はR
′、OR、OH又OT′を表わし、前記TはZ又は▲数
式、化学式、表等があります▼を 表わし、前記T′はZ又は▲数式、化学式、表等があり
ます▼を表わし、前記k、l、i及びjは各々1〜10
0の整数を表わし、前記X、Y及びZのうち少なくとも
1つはXがOH、YがOH及びZがHである。)で表わ
される無機酸の少なくとも1種とを予め反応溶媒中で反
応させておき、次いで前記アルコキシシランと前記無機
酸のうち少なくとも該アルコキシシランの中に残存する
アルコキシル基を加水分解・縮合させ、前記あらかじめ
の反応の後又は前記加水分解・縮合の後前記無機酸の固
体が残つているときは、該反応の後又は該加水分解・縮
合の後該固体を除去し、所望により、前記反応溶媒の一
部を除去し又は有機溶媒を前記反応生成溶液に加えるこ
とを特徴とするシリカ系被膜形成用塗布液の製造方法。
(1) General formula R'_nSi(OR)_4_-_n (where R' represents a methyl group, ethyl group or phenyl group,
R represents a methyl group, ethyl group, n-propyl group or i-propyl group, and n=0, 1 or 2. ) and at least one type of alkoxysilane which is a partial condensate of these, and the general formula ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ or ▲ There are mathematical formulas, chemical formulas, tables, etc. ▼ (Here, Y represents OH or OR (herein R represents a methyl group, ethyl group, n-propyl group or i-propyl group; the same applies hereinafter), M represents B, P, As, Sb or Ga, and X represents R' (here R' represents a methyl group, ethyl group or phenyl group. The same applies hereinafter), OR, O
represents H or OT, Z represents H or R, X' represents R
', OR, OH or OT', the above T represents Z or ▲there are mathematical formulas, chemical formulas, tables, etc.▼, the above T' represents Z or ▲there are mathematical formulas, chemical formulas, tables, etc.▼, and the above k , l, i and j are each 1 to 10
represents an integer of 0, and in at least one of the X, Y, and Z, X is OH, Y is OH, and Z is H. ) is reacted in advance in a reaction solvent with at least one type of inorganic acid represented by the formula (2), and then the alkoxysilane and the alkoxyl group remaining in at least the alkoxysilane of the inorganic acid are hydrolyzed and condensed, If the solid of the inorganic acid remains after the preliminary reaction or the hydrolysis/condensation, the solid is removed after the reaction or after the hydrolysis/condensation, and if desired, the reaction solvent is removed. A method for producing a coating liquid for forming a silica-based film, comprising removing a part of the reaction product solution or adding an organic solvent to the reaction product solution.
(2)請求項(1)において、用いるアルコキシシラン
のR′の量がSiに対してR′/Siの比(モル)比)
で、平均して0〜1であることを特徴とする前記方法。
(2) In claim (1), the amount of R' in the alkoxysilane used is the ratio (mole) of R'/Si to Si)
and on average between 0 and 1.
(3)請求項(2)において、用いるアルコキシシラン
のR′の量がSiに対してR′/Siの比(モル比)で
、平均して0.2〜0.5であることを特徴とする前記
方法。
(3) Claim (2) is characterized in that the amount of R' in the alkoxysilane used is on average 0.2 to 0.5 in terms of the ratio (molar ratio) of R'/Si to Si. The said method.
(4)請求項(1)、(2)又は(3)において、用い
る無機酸の量が前記アルコキシシランに対して1〜20
モル%であることを特徴とする前記方法。
(4) In claim (1), (2) or (3), the amount of the inorganic acid used is 1 to 20% based on the alkoxysilane.
The above method, characterized in that the mole %.
(5)請求項(4)において、用いる無機酸の量が前記
アルコキシシランに対して1〜10モル%であることを
特徴とする前記方法。
(5) The method according to claim 4, characterized in that the amount of inorganic acid used is 1 to 10 mol % based on the alkoxysilane.
(6)請求項(1)ないし(5)のいずれかにおいて、
前記アルコキシシランと無機酸とを反応させるときの反
応温度を20〜100℃とすることを特徴とする前記方
法。
(6) In any of claims (1) to (5),
The method described above, characterized in that the reaction temperature when reacting the alkoxysilane and the inorganic acid is 20 to 100°C.
(7)請求項(6)において、前記反応温度を20〜8
0℃とすることを特徴とする前記方法。
(7) In claim (6), the reaction temperature is 20 to 8
The above method, characterized in that the temperature is 0°C.
(8)請求項(1)ないし(7)のいずれかにおいて、
前記アルコキシシランと無機酸とを反応させるときの反
応時間を30分〜30時間とすることを特徴とする前記
方法。
(8) In any of claims (1) to (7),
The method described above, characterized in that the reaction time when the alkoxysilane and the inorganic acid are reacted is 30 minutes to 30 hours.
(9)請求項(8)において、前記反応時間を1〜10
時間とすることを特徴とする前記方法。
(9) In claim (8), the reaction time is 1 to 10
The said method, characterized in that it is a time period.
(10)請求項(1)ないし(9)のいずれかにおいて
、前記アルコキシシランと無機酸とを反応させるにあた
つて、アルコキシシランの濃度を0.5〜5モル/lと
することを特徴とする前記方法。
(10) In any one of claims (1) to (9), when reacting the alkoxysilane and the inorganic acid, the concentration of the alkoxysilane is set to 0.5 to 5 mol/l. The said method.
(11)請求項(10)において、前記アルコキシシラ
ンの濃度を0.7〜4モル%とすることを特徴とする前
記方法。
(11) The method according to claim (10), characterized in that the concentration of the alkoxysilane is 0.7 to 4 mol%.
JP29894788A 1988-11-26 1988-11-26 Method for producing improved coating liquid for forming silica film Expired - Fee Related JP2678380B2 (en)

Priority Applications (1)

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JP2678380B2 JP2678380B2 (en) 1997-11-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0625532A1 (en) * 1993-05-17 1994-11-23 Dow Corning Corporation Precursor for ceramic coatings
JP2010525466A (en) * 2007-04-20 2010-07-22 フィッシャー コントロールズ インターナショナル リミテッド ライアビリティー カンパニー Pressure averaging detector tube for gas flow regulator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0625532A1 (en) * 1993-05-17 1994-11-23 Dow Corning Corporation Precursor for ceramic coatings
JP2010525466A (en) * 2007-04-20 2010-07-22 フィッシャー コントロールズ インターナショナル リミテッド ライアビリティー カンパニー Pressure averaging detector tube for gas flow regulator

Also Published As

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