JPH0145689B2 - - Google Patents

Info

Publication number
JPH0145689B2
JPH0145689B2 JP55092018A JP9201880A JPH0145689B2 JP H0145689 B2 JPH0145689 B2 JP H0145689B2 JP 55092018 A JP55092018 A JP 55092018A JP 9201880 A JP9201880 A JP 9201880A JP H0145689 B2 JPH0145689 B2 JP H0145689B2
Authority
JP
Japan
Prior art keywords
push button
resin sheet
mold
resin
recess
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55092018A
Other languages
Japanese (ja)
Other versions
JPS5717518A (en
Inventor
Takafumi Asada
Kazuyoshi Shinohara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP9201880A priority Critical patent/JPS5717518A/en
Publication of JPS5717518A publication Critical patent/JPS5717518A/en
Publication of JPH0145689B2 publication Critical patent/JPH0145689B2/ja
Granted legal-status Critical Current

Links

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  • Input From Keyboards Or The Like (AREA)
  • Push-Button Switches (AREA)

Description

【発明の詳細な説明】 本発明は電子式卓上計算機等に使われる多数個
の押釦を有するキーボードスイツチの製造方法に
関するもので、操作感触の良いキーボードを優れ
た組立性で製造できるキーボードスイツチの製造
方法を提供することを目的する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing a keyboard switch having a large number of push buttons used in electronic desk calculators, etc. The present invention relates to a method for manufacturing a keyboard switch having a large number of push buttons used in electronic desktop calculators, etc., and the invention relates to a method for manufacturing a keyboard switch that has a large number of push buttons, and is capable of manufacturing a keyboard with a good operating feel and excellent assemblability. The purpose is to provide a method.

従来のキーボードスイツチは第1図に示すよう
に、シート状の材料に、ドーム1aを形成してな
るシート部材1の上方に押釦2が設けられ、しか
もドーム1aの下面には可動接点1bが固着され
ている。シート部材1の下方には基板3が設けら
れ、基板3の上に固定接点3bが固着している。
指で押釦2を押すと、押釦の作動部2aがドーム
1aを押し下げる。そのためドーム1aが可動接
点1bを固定接点3bに接触させて回路を形成す
る。スペーサー4は押釦に充分な操作ストローク
を与えるために設けられるもので穴4aを有す
る。シート部材1の上方にはキヤビネツト5が設
けられ、その上にはパネル6が設けられる。
As shown in Fig. 1, a conventional keyboard switch has a push button 2 above a sheet member 1 formed of a dome 1a on a sheet-like material, and a movable contact 1b fixed to the bottom surface of the dome 1a. has been done. A substrate 3 is provided below the sheet member 1, and a fixed contact 3b is fixed onto the substrate 3.
When the push button 2 is pressed with a finger, the operating portion 2a of the push button pushes down the dome 1a. Therefore, the dome 1a brings the movable contact 1b into contact with the fixed contact 3b to form a circuit. The spacer 4 is provided to give a sufficient operating stroke to the push button, and has a hole 4a. A cabinet 5 is provided above the sheet member 1, and a panel 6 is provided above it.

しかしながらこの種のキーボードスイツチにお
いて、特に多機能を有する電子式卓上計算機にお
いては、20個にもおよび多数の押釦2を必要とす
るためその組立に工数がかかり、しかもアフター
サービスの際に、押釦を紛失したりすることが多
かつた。しかも押釦2にはツバ2bが必要である
が、このツバ2bは樹脂成形加工上、どうしても
0.5mm〜1.0mmの厚さが必要であるため、全体を3
mm程度に構成しなければならないポケツト型の電
子式卓上計算機のキーボードスイツチにおいて
は、薄型化を計るうえでの大きなネツクになつて
いた。
However, in this type of keyboard switch, especially in electronic desktop calculators with multi-functions, as many as 20 push buttons 2 are required, which takes a lot of man-hours to assemble. It was often lost. Moreover, the push button 2 requires a collar 2b, but this collar 2b is unavoidable due to the resin molding process.
Since a thickness of 0.5mm to 1.0mm is required, the whole
Keyboard switches for pocket-type electronic desktop calculators, which have to be constructed in the order of mm, have become a major hurdle in trying to make them thinner.

第2図に示すのは別の従来例である。上記欠点
を解決するため、シリコンゴム製の押釦11aに
一体的に復帰バネ部11b、シート部11cを設
け、押口11aの下部に可動接点12を固着して
いる。押釦11aの上面は表面を堅くするための
樹脂等のカバー13により覆われ、押釦ユニツト
11を構成している。可動接点12の下には固定
接点3bを有する基板3が設けられ、指で押釦1
1aをおすと、可動接点12が固定接点3bに接
して回路を形成する。シート部11cの上には基
板3とパネル6との間隔を保つためのキヤビネツ
ト15が設けられている。
Another conventional example is shown in FIG. In order to solve the above drawbacks, a return spring portion 11b and a seat portion 11c are integrally provided on the push button 11a made of silicone rubber, and a movable contact 12 is fixed to the lower part of the push opening 11a. The upper surface of the push button 11a is covered with a cover 13 made of resin or the like to make the surface hard, and constitutes a push button unit 11. A substrate 3 having a fixed contact 3b is provided below the movable contact 12, and the button 1 can be pressed with a finger.
When 1a is pressed, the movable contact 12 contacts the fixed contact 3b to form a circuit. A cabinet 15 for maintaining the distance between the substrate 3 and the panel 6 is provided on the sheet portion 11c.

しかしながらこの種のキーボードスイツチにお
いては復帰バネ部11bがシリコンゴム製である
ため、押釦11dの操作感触が悪く、高級な電子
式卓上計算機には適さなかつた。さらにシリコン
ゴム製の押釦ユニツト11を製造するにはゴム材
料の配合や、練りのための大規模な設備が必要で
あり、更に、押釦11aを復帰バネ部11bより
大きくすることは金型構造上不可能であるため、
押釦11aはどうしても小さくなり、操作がし難
い等の欠点を有していた。
However, in this type of keyboard switch, since the return spring portion 11b is made of silicone rubber, the push button 11d has a poor operating feel, making it unsuitable for high-grade electronic desktop calculators. Furthermore, manufacturing the push button unit 11 made of silicone rubber requires large-scale equipment for compounding and kneading rubber materials, and furthermore, it is difficult to make the push button 11a larger than the return spring portion 11b due to the structure of the mold. Because it is impossible
The push button 11a has disadvantages such as being small and difficult to operate.

本発明は上記従来の欠点を解消するもので、以
下にその実施例を第3〜第8図に基づいて説明す
る。
The present invention solves the above-mentioned conventional drawbacks, and embodiments thereof will be described below with reference to FIGS. 3 to 8.

第3図において、ポリエステル等の樹脂製のシ
ート部材24にはドーム24aが設けられ、ドー
ム24aの中央には穴24bがあけられている。
樹脂製の押釦21aは穴24bに貫通する作動部
21bが設けられることにより押釦21aはシー
ト24に固着している。シート14にはさらに穴
24cがあけられ、穴24cの上部には樹脂製の
スペーサー21cが、下方には位置決め用ボス2
1bが一体的に成形されている。作動部21bの
下部には可動接点22が固着されて押釦ユニツト
20を構成する。可動接点22の下には固定接点
23bを有する基板23が設けられ、押釦21a
を押で押すと、作動部21bは可動接点22を下
方へ押し下げ始める。この時、シート部材24の
ドーム24aはある一定以上の荷重になると雪崩
れ現象を起こして急激にたわんで可動接点22は
下降し、基板23上の固定接点23bに接して回
路を形成する。この時、指には非常に良好な操作
感を与える。尚、基板23には位置決め用穴23
cがあり、押釦ユニツト20の位置決め用ボス2
1dがはまり込んで固定接点23bと可動接点2
2の間に位置決めをする。さらにパネル6はスペ
ーサー21c上に設けられる。シート材部24に
おいてドーム24aの近傍には小丸状の凹部24
c、24c′が2ケ所設けられているが、これは第
1図に示すスペーサー4に替わるものであり、押
釦21aに充分な接作ストロークを与えるための
ものである。
In FIG. 3, a dome 24a is provided on a sheet member 24 made of resin such as polyester, and a hole 24b is bored in the center of the dome 24a.
The push button 21a made of resin is fixed to the sheet 24 by providing an operating portion 21b that penetrates the hole 24b. A hole 24c is further drilled in the sheet 14, a resin spacer 21c is placed above the hole 24c, and a positioning boss 2 is placed below the hole 24c.
1b is integrally molded. A movable contact 22 is fixed to the lower part of the actuating portion 21b to constitute the push button unit 20. A substrate 23 having a fixed contact 23b is provided below the movable contact 22, and a push button 21a
When pressed, the actuating portion 21b begins to push the movable contact 22 downward. At this time, when the dome 24a of the sheet member 24 is subjected to a load exceeding a certain level, it causes an avalanche phenomenon and is suddenly bent, and the movable contact 22 descends and contacts the fixed contact 23b on the substrate 23 to form a circuit. At this time, it gives a very good feeling of operation to the fingers. Note that the board 23 has a positioning hole 23.
There is a boss 2 for positioning the push button unit 20.
1d fits into the fixed contact 23b and the movable contact 2.
Position between 2. Furthermore, the panel 6 is provided on the spacer 21c. In the sheet material portion 24, a small round recess 24 is provided near the dome 24a.
There are two spacers 24c and 24c', which replace the spacer 4 shown in FIG. 1, and are intended to provide a sufficient engagement stroke to the push button 21a.

従つて第3図の構成によれば、押釦21a、ド
ーム21a可動接点22、スペーサー21Cが押
釦ユニツト20として一体的に設けられるので、
組立性、アフターサービス性が良く、第1図に示
すツバ2bが不要なので薄型化が計れ、しかも操
作感触が良い。
Therefore, according to the configuration shown in FIG. 3, the push button 21a, the movable contact 22 of the dome 21a, and the spacer 21C are integrally provided as the push button unit 20.
It is easy to assemble and provide good after-sales service, and since the collar 2b shown in FIG. 1 is not required, it can be made thinner and has a good operating feel.

次に押釦ユニツト20の製造方法について述べ
る。第4に示すのは金型100である。第1のブ
ロツク101と第2のブロツク102との間には
ポリエステル等の樹脂製シート部材24がはさみ
込まれる。
Next, a method for manufacturing the push button unit 20 will be described. The fourth thing shown is the mold 100. A sheet member 24 made of resin such as polyester is sandwiched between the first block 101 and the second block 102.

またシート部材24には穴24b,24cが予
めあけられている。第3のブロツク103の入口
103aからは加熱溶融した樹脂が注入される
が、第1のブロツク101の凹部101a,10
1bに注入された樹脂はそれぞれ穴24aを介し
て押釦21a、スペーサー21cになり、第2の
ブロツク102に設けられた凹部102a,10
2bは穴24cを介してそれぞれ作動部21b、
位置決め用ボス21dになつて押釦ユニツト20
を構成する。冷却が完了し、樹脂が固化すると押
釦ユニツト20は金型100から取り出される
が、この時はまだ第5図に示すように、樹脂製の
シート部材24は平板状である。
Further, holes 24b and 24c are pre-drilled in the sheet member 24. Heat-molten resin is injected from the inlet 103a of the third block 103, but the recesses 101a, 10 of the first block 101
The resin injected into 1b becomes the push button 21a and the spacer 21c through the hole 24a, respectively, and then enters the recesses 102a and 10 provided in the second block 102.
2b is connected to the operating portion 21b through the hole 24c, respectively.
The push button unit 20 becomes the positioning boss 21d.
Configure. When the cooling is completed and the resin is solidified, the push button unit 20 is taken out from the mold 100, but at this time the resin sheet member 24 is still in the shape of a flat plate, as shown in FIG.

尚、この成形加工時において加熱溶融状態の樹
脂がシート部材24を加熱することにより押釦2
1aと樹脂シート24が溶け合つて接着しないた
めに、シート部材24の表面には離型剤がスプレ
ー塗布されたり、あるいは加熱溶融状態の樹脂に
はナイロンやポリカーボネートのようにポリエス
テルの樹脂シートとは溶け合わない樹脂材料が選
定される。即ち押釦21aとシート部材24は接
着するのでなく、あくまでも形状的に係止されて
いるだけである。尚、シート部材24は金型10
0のピン102dにより位置決めされる。
Note that during this molding process, the heated and molten resin heats the sheet member 24, so that the push button 2
In order to prevent 1a and the resin sheet 24 from melting and adhering, a release agent may be sprayed onto the surface of the sheet member 24, or a resin sheet of polyester such as nylon or polycarbonate may be used to heat and melt the resin. A resin material that does not melt together is selected. That is, the push button 21a and the sheet member 24 are not bonded together, but are merely locked in shape. Note that the sheet member 24 is attached to the mold 10.
0 pin 102d.

次に平板状のシート部材24にドーム24aの
成形加工を行なう。第6図に示すのは圧空成形機
200である。まず第1工程としてシート部材2
4を第2の型201にセツトし、下側容器203
に上蓋202を閉じる。この時型201は通気性
を有するように、細かい縦方向に貫通する穴が設
けられるか、又は、型201自体が通気性を有す
る発泡性樹脂材料等により作られており下側容器
203に固定されている。第2工程としてヒータ
ー204に通電してシート部材24を加熱し軟化
させる。この時のシートの加熱温度は約190℃以
上であるが、押釦21aのスペーサー21c等の
成形済みの樹脂を溶かして変形させる程までは温
度が上昇しないように制御される。加熱が完了す
ると、第3工程として、圧縮機205と真空ポン
プ206が作動してシート部材24を型201の
形状にそつて成形する。このとき型201の突起
部201aによりシート部材24にはドーム24
aが成形される。第4工程では上蓋202が開い
て上昇し、切替弁207がブロワー208側に切
り替わると共に、ヒーター204と圧縮機205
は止つて代わりにブロワー207から冷たい空気
が多量に送り込まれ、シート部材24は冷却され
る。第5工程でブロワー207と真空ポンプ20
6の運転が停止し、成形の完了した押釦ユニツト
20は圧空成形機200の型201から取り出さ
れる。その後作動部21には例えばシリコンゴム
系の接着剤に銀粉を混入した接点材料を塗布して
可動接点22を設けて押釦ユニツト20は完成す
る。
Next, a dome 24a is formed on the flat sheet member 24. A pressure forming machine 200 is shown in FIG. First, as the first step, the sheet member 2
4 into the second mold 201, and the lower container 203
Close the top lid 202. At this time, the mold 201 is provided with fine holes passing through it in the vertical direction so as to have air permeability, or the mold 201 itself is made of a foamed resin material or the like that has air permeability and is fixed to the lower container 203. has been done. As a second step, the heater 204 is energized to heat and soften the sheet member 24. The heating temperature of the sheet at this time is approximately 190° C. or higher, but the temperature is controlled so as not to rise to the extent that it melts and deforms the molded resin such as the spacer 21c of the push button 21a. When heating is completed, the compressor 205 and the vacuum pump 206 are operated to mold the sheet member 24 into the shape of the mold 201 in a third step. At this time, the dome 24 is attached to the sheet member 24 by the projection 201a of the mold 201.
a is formed. In the fourth step, the upper lid 202 opens and rises, the switching valve 207 switches to the blower 208 side, and the heater 204 and compressor 205
Instead, a large amount of cold air is blown in from the blower 207, and the sheet member 24 is cooled. In the fifth step, the blower 207 and vacuum pump 20
6 is stopped, and the molded push button unit 20 is taken out from the mold 201 of the air pressure molding machine 200. Thereafter, a contact material made of a silicone rubber adhesive mixed with silver powder is applied to the operating portion 21 to provide a movable contact 22, thereby completing the push button unit 20.

次に第7図に基づいて押釦ユニツト20の別の
製造方法について説明する。
Next, another method of manufacturing the push button unit 20 will be explained based on FIG.

樹脂製のシート部材24は図示しないプレス機
械や加熱圧縮成形機等によりあらかじめドーム2
4aが成形されている。更にドーム24aには穴
24bがあけられているので、押釦21aは作動
部21aを熱溶着、または超音波溶着等により溶
着かしめて固着される。位置決め用ボス21dも
同様に溶着かしめされて、さらに上記と同様に可
動接点が塗布されて押釦ユニツトは完成する。
The resin sheet member 24 is formed into the dome 2 in advance using a press machine, a heating compression molding machine, etc. (not shown).
4a is molded. Furthermore, since the dome 24a has a hole 24b, the push button 21a is fixed by welding and caulking the operating portion 21a by heat welding, ultrasonic welding, or the like. The positioning boss 21d is similarly welded and caulked, and a movable contact is applied in the same manner as above to complete the push button unit.

尚、第8図に本発明キーボードスイツチの他の
実施例を示す。第8図においては可動接点32b
はシート32aに例えばエポキシ系接着剤に銀粉
を粉入した接点材料を8μほどの厚さに印刷して
設けられ、スペーサー31上に支持される。スペ
ーサー31には穴31aがあけられているので押
釦21aを押すと可動接点32bは基板3上の固
定接点3bに接して回路を形成する。第8図にお
いては押釦21aの作動部21bには可動接点を
塗布する必要がない。
Incidentally, FIG. 8 shows another embodiment of the keyboard switch of the present invention. In FIG. 8, the movable contact 32b
is provided on the sheet 32a by printing a contact material made of, for example, epoxy adhesive with silver powder added to a thickness of about 8 μm, and is supported on the spacer 31. Since the spacer 31 has a hole 31a, when the push button 21a is pressed, the movable contact 32b contacts the fixed contact 3b on the substrate 3 to form a circuit. In FIG. 8, there is no need to apply a movable contact to the operating portion 21b of the push button 21a.

以上のように本発明によれば、樹脂シートのス
ペーサを基板の位置決め用穴に挿入することによ
り、操作感触の良いキーボードを精度良く、かつ
優れた組立性で製造することができる。
As described above, according to the present invention, by inserting the resin sheet spacer into the positioning hole of the board, it is possible to manufacture a keyboard with good operating feel with high precision and excellent assemblability.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来例の断面図、第2図は別の従来例
の断面図、第3図は本発明の一実施例におけるキ
ーボードスイツチの断面図、第4〜6図は同実施
例の押釦ユニツトの第1の製造方法の説明図、第
7図は同第2の製造方法の説明図、第8図は他の
実施例の断面図を示す。 20……押釦ユニツト、22……可動接点、2
3……基板、23b……固定接点、24……樹脂
製のシート部材、24a……ドーム、24b……
穴、32b……可動接点、101……第一ブロツ
ク、101a……凹部、102……第二ブロツ
ク、102a……凹部、201……型。
Fig. 1 is a sectional view of a conventional example, Fig. 2 is a sectional view of another conventional example, Fig. 3 is a sectional view of a keyboard switch according to an embodiment of the present invention, and Figs. 4 to 6 are push buttons of the same embodiment. FIG. 7 is an explanatory diagram of the first manufacturing method of the unit, FIG. 7 is an explanatory diagram of the second manufacturing method, and FIG. 8 is a sectional view of another embodiment. 20...Push button unit, 22...Movable contact, 2
3... Board, 23b... Fixed contact, 24... Resin sheet member, 24a... Dome, 24b...
Hole, 32b...movable contact, 101...first block, 101a...recess, 102...second block, 102a...recess, 201...mold.

Claims (1)

【特許請求の範囲】[Claims] 1 第1凹部を有する第1ブロツクと前記第1凹
部に対向する位置に第二凹部を有する第二ブロツ
クとの間に前記両凹部の径よりも小なる径の穴を
設けた樹脂シートを挿入し、この穴を第一凹部と
第二凹部との間に配置し、型締めを行なつた後、
前記両凹部に、加熱された溶融状態の樹脂材料を
注入して押釦ならびにスペーサを形成し、次に突
起を設けた金型に前記押釦ならびにスペーサを形
成した樹脂シートを載置し、前記押釦が前記突起
部の先端に一致するよう配置し、その後前記樹脂
シートを加熱し、前記金型に密着させて樹脂シー
トに突起を設け、更にこの樹脂シートのスペーサ
を固定接点を有した基板の位置決め用のボスに挿
入するとともに前記押釦の下に可動接点を設ける
キーボードスイツチの製造方法。
1. A resin sheet having a hole with a diameter smaller than the diameter of both of the recesses is inserted between a first block having a first recess and a second block having a second recess at a position opposite to the first recess. After placing this hole between the first recess and the second recess and clamping the mold,
A heated molten resin material is injected into both of the recesses to form a push button and a spacer, and then the resin sheet with the push button and spacer formed thereon is placed on a mold provided with protrusions, so that the push button is The resin sheet is placed so as to match the tip of the protrusion, and then the resin sheet is heated and brought into close contact with the mold to provide a protrusion on the resin sheet, and a spacer of this resin sheet is used for positioning a board having a fixed contact. A method of manufacturing a keyboard switch which is inserted into the boss of the keyboard and has a movable contact under the push button.
JP9201880A 1980-07-04 1980-07-04 Keyboard switch and method of producing same Granted JPS5717518A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9201880A JPS5717518A (en) 1980-07-04 1980-07-04 Keyboard switch and method of producing same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9201880A JPS5717518A (en) 1980-07-04 1980-07-04 Keyboard switch and method of producing same

Publications (2)

Publication Number Publication Date
JPS5717518A JPS5717518A (en) 1982-01-29
JPH0145689B2 true JPH0145689B2 (en) 1989-10-04

Family

ID=14042785

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9201880A Granted JPS5717518A (en) 1980-07-04 1980-07-04 Keyboard switch and method of producing same

Country Status (1)

Country Link
JP (1) JPS5717518A (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58180495U (en) * 1982-05-27 1983-12-02 リズム時計工業株式会社 clock alarm switch
JPS6087125U (en) * 1983-11-15 1985-06-15 信越ポリマー株式会社 rubber switch parts
US4923775A (en) * 1988-12-23 1990-05-08 Xerox Corporation Photoreceptor overcoated with a polysiloxane
JP2009152119A (en) * 2007-12-21 2009-07-09 Alps Electric Co Ltd Reverse spring for switch, and switch device which has reverse spring for switch
EP2266126A1 (en) * 2008-04-14 2010-12-29 EAO Holding AG Pushbutton

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49132738U (en) * 1973-03-14 1974-11-14
JPS5322067U (en) * 1976-08-05 1978-02-24
JPS5399572U (en) * 1977-01-18 1978-08-11

Also Published As

Publication number Publication date
JPS5717518A (en) 1982-01-29

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