JPH01267131A - Disinfecting method - Google Patents

Disinfecting method

Info

Publication number
JPH01267131A
JPH01267131A JP9087088A JP9087088A JPH01267131A JP H01267131 A JPH01267131 A JP H01267131A JP 9087088 A JP9087088 A JP 9087088A JP 9087088 A JP9087088 A JP 9087088A JP H01267131 A JPH01267131 A JP H01267131A
Authority
JP
Japan
Prior art keywords
aseptic
air
hydrogen peroxide
temperature
disinfectant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9087088A
Other languages
Japanese (ja)
Inventor
Shinya Ochiai
信哉 落合
Yuji Kawamura
雄二 川村
Etsuo Shimamura
悦夫 島村
Tetsuo Aizawa
哲生 相澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP9087088A priority Critical patent/JPH01267131A/en
Publication of JPH01267131A publication Critical patent/JPH01267131A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To effect an efficient disinfection with a small amount of disinfecting agent and prevent the remaining thereof, by maintaining the temperatures of the object to be disinfected and the atmospheric temperatures at a disinfection effect exerting temperature or above and at the decomposition or evaporation causing temperature or below and decomposing the disinfecting agent or removing the same by evaporation. CONSTITUTION:A 35% aqueous hydrogen peroxide solution for food additive use is admitted into a pressure tank 11, the pressure thereof is raised to 1kg/cm<2> with pressurized air, an aseptic air at a pressure of 1.5kg/cm<2> is sent to an aseptic air line 13, both said solution and air are injected simultaneously from two-fluid nozzles 14, 15, 16 and 17 for 30 seconds and the aseptic air heated to about 60 deg.C is thereafter sent from a duct 20 to an aseptic chamber 3 for 30 minutes to increase the temperatures of all parts in the interior of the aseptic chamber 3 and the atmospheric temperatures. During this time, the air at a positive pressure is recovered from a sleeve inlet 2 and its outlet 8 using ducts 18 and 19. The aseptic air heated to about 140 deg.C is then sent from the duct 20 to the aseptic chamber 3 and the vapor of hydrogen peroxide is recovered by a forcible suction through the ducts 18 and 19, whereby the interior of the aseptic chamber 3 is dried and the hydrogen peroxide is removed therefrom.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、無菌充填包装機において、包装容器、充填機
本体及び配管等を殺菌剤を用いて殺菌を行なう殺菌方法
に関する。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a sterilization method for sterilizing packaging containers, the filling machine main body, piping, etc. in an aseptic filling and packaging machine using a sterilizing agent.

〈従来の技術〉 従来、無菌充填包装機において、包装容器、本体内部、
及び配管等の殺菌を行なう場合、殺菌剤をノズルを用い
ての噴霧等により、殺菌対象物に塗布した後、加熱無菌
エアの噴射、赤外線の照射等により加熱し、乾燥又は分
解することにより除去する方法が行われている。
<Conventional technology> Conventionally, in aseptic filling and packaging machines, packaging containers, the inside of the main body,
When sterilizing pipes, etc., the disinfectant is applied to the object to be sterilized by spraying with a nozzle, etc., and then removed by heating with a jet of heated sterile air, irradiation with infrared rays, etc., and drying or decomposing it. The method is being used.

しかしながら、この方法では、微生物に対し、殺菌剤が
殺菌効果を発揮する前に、殺菌剤が蒸発又は分解してし
まい、殺菌効果が得られない場合があった。また、この
ようなことを防止するために、多量の殺菌剤を塗布すれ
は、除去を行う際に大量のエネルギーが必要となり不経
済であるばかりでなく、殺菌剤の除去が不完全となり、
殺菌対象物に残留する危険性があった。
However, in this method, the sterilizing agent evaporates or decomposes before it exerts its sterilizing effect on microorganisms, and the sterilizing effect may not be obtained. In addition, in order to prevent this, applying a large amount of disinfectant is not only uneconomical as it requires a large amount of energy to remove it, but also the removal of the disinfectant is incomplete.
There was a risk that it would remain on objects to be sterilized.

く解決しようとする課題〉 本発明の目的は、少量の殺菌剤を用い、効果的にしかも
殺菌剤の残留の問題のない殺菌方法を提供することであ
る。
Problems to be Solved> An object of the present invention is to provide a sterilization method that uses a small amount of sterilizer, is effective, and does not cause the problem of sterilizer residue.

〈課題を解決するための手段〉 本発明は、以゛上の課題を解決するために、殺菌剤の塗
布後、殺菌対象物及び雰囲気中の温度を殺菌剤が殺菌効
果を発揮する温度以上、分解温度または蒸発する温度以
下に保持し、次し)で前記殺菌剤を分解または、蒸発に
より除去することを特徴とした殺菌方法である。
<Means for Solving the Problems> In order to solve the above-mentioned problems, the present invention, after applying the disinfectant, lowers the temperature of the object to be sterilized and the atmosphere to a temperature higher than the temperature at which the disinfectant exhibits its sterilizing effect. This sterilization method is characterized in that the disinfectant is maintained at a temperature below the decomposition temperature or evaporation temperature, and then the disinfectant is removed by decomposition or evaporation.

く作用〉 殺菌剤が微生物に対し、殺菌効果を発揮するためには、
殺菌剤と微生物が任意の時間接触している必要がある。
In order for a disinfectant to exert its bactericidal effect against microorganisms, it must
The disinfectant and the microorganism must be in contact for any length of time.

たとえば、殺菌剤の一例である過酸化水素を例にとれば
、バチルスズブチルス(Bacillus 5ubti
1is) I F 013721 の胞子は、24°C
の26%過酸化水素水溶液に5分間接触した場合におい
ては、生菌数は1/10に減少したのに対して、14分
間接触した場合においては、生菌数は1/100000
に減少した。したがって、殺菌剤を塗布した直後に殺菌
剤の除去を行うと、十分な殺菌効果を得られない場合が
ある。
For example, if we take hydrogen peroxide, which is an example of a disinfectant, Bacillus subtilis
1is) IF 013721 spores at 24°C
When exposed to a 26% hydrogen peroxide aqueous solution for 5 minutes, the number of viable bacteria decreased to 1/10, whereas when exposed for 14 minutes, the number of viable bacteria decreased to 1/100,000.
decreased to Therefore, if the fungicide is removed immediately after it is applied, a sufficient bactericidal effect may not be obtained.

また、殺菌剤の作用温度が高いほど殺菌効果が高いこと
が知られている。たとえば前記と同様に過酸化水素を例
にとれば、バチルスズブチルス(Bacillus 5
ubtilis) I F O13721の胞子に対し
て、26%過酸化水素水溶液を作用温度24°Cにおい
て、5分間接触させたところ、生菌数を1/10に減少
させたのに対し、同様の過酸化水素溶液を作用温度56
゛Cにて同様の菌に接触させたところ、2分間で1/1
00000に生菌数を減少させることができた。したが
って、殺菌剤は、作用温度を上げることにより、その殺
菌効果を高めることができる。
It is also known that the higher the action temperature of a disinfectant, the higher the disinfectant effect. For example, if we take hydrogen peroxide as an example, Bacillus 5
When spores of IFO13721 (C. ubtilis) were brought into contact with a 26% aqueous hydrogen peroxide solution at an action temperature of 24°C for 5 minutes, the number of viable bacteria was reduced to 1/10; Hydrogen oxide solution at working temperature 56
When exposed to similar bacteria at
The number of viable bacteria could be reduced to 00,000. Therefore, bactericidal agents can increase their bactericidal effectiveness by increasing the temperature of action.

すなわち、本発明は殺菌剤を殺菌対象物に塗布した後、
雰囲気温度および殺菌対象物の温度を上げ、殺菌剤の作
用温度を上げた後、一定の時間保持することにより殺菌
効果を高めた殺菌方法である。
That is, in the present invention, after applying a disinfectant to an object to be sterilized,
This is a sterilization method that increases the sterilization effect by raising the ambient temperature and the temperature of the object to be sterilized, raising the action temperature of the sterilizer, and then holding it for a certain period of time.

また、この時の作用温度は、殺菌剤が急激に蒸発又は分
解をおこし、殺菌剤と菌体との接触時間を短縮させるこ
とのないように、殺菌剤により任意の温度を設定する必
要がある。
In addition, the operating temperature at this time must be set at an arbitrary temperature depending on the disinfectant so that the disinfectant does not rapidly evaporate or decompose and shorten the contact time between the disinfectant and the bacterial cells. .

そして、殺菌効果を高めるために任意の温度に上昇させ
、任意の時間保持した後の殺菌剤の除去方法としては、
さらに温度を上げて殺菌剤を蒸発又は分解して除去する
方法、又は、加熱した無菌エアーにて任意の温度に上昇
させた場合には、さらに風量を増加させ、殺菌剤を蒸発
させ、除去する方法もあるが、この場合には、殺菌効果
を高めるに任意の温度に上昇させた時の風量は、殺菌剤
が急激に蒸発しない風量を殺菌剤により任意に設定する
ことも必要となる。
In order to enhance the sterilizing effect, the method for removing the sterilizer after raising it to a desired temperature and holding it for a desired period of time is as follows:
The method is to further raise the temperature to evaporate or decompose and remove the disinfectant, or if the temperature is raised to a desired level with heated sterile air, the air volume is further increased to evaporate and remove the disinfectant. There are other methods, but in this case, in order to enhance the sterilization effect, it is necessary to arbitrarily set the air volume when the temperature is raised to a certain temperature so that the sterilizer does not evaporate rapidly.

〈実施例1〉 以下、図面に従い本発明の実施例について説明する。<Example 1> Embodiments of the present invention will be described below with reference to the drawings.

第1図は、無菌充填包装機の概略図であり、殺菌された
スリーブ状紙製容器(1)を、搬入口(2)より、無菌
チャンバー(3)内に搬入し、マンドレル(4)にて、
ボトムを形成した後、搬送チェーン(5)にて、充填部
(6)に送られ、内容物を充填し、トップシール部(7
)に送られて、トップを成形及び封かんし、搬出口(8
)より、搬出する無菌充填包装機であるが、あらかじめ
、無菌チャンバー(3)内を殺菌し、無菌状態にする必
要がある。この殺菌に本発明による殺菌方法を用いたも
のである。
FIG. 1 is a schematic diagram of an aseptic filling and packaging machine, in which a sterilized sleeve-shaped paper container (1) is carried into a sterile chamber (3) through an entrance (2), and placed on a mandrel (4). hand,
After forming the bottom, the conveyor chain (5) sends it to the filling section (6), fills it with contents, and seals the top seal section (7).
), the top is molded and sealed, and the top is sent to the exit (8).
), the aseptic filling and packaging machine is to be carried out, but it is necessary to sterilize the inside of the aseptic chamber (3) in advance to bring it into a sterile state. The sterilization method according to the present invention was used for this sterilization.

この殺菌効果を確認するために、無菌チャンバー(3)
内の各部位にバチルスズブチルス(BacillusS
ub t i I I is)の胞子懸濁液を塗布し、
加圧タンク011に食品添加用35%過酸化水素水溶液
を入れ、加圧空気にて1 kg / ciに加圧し、圧
力が1.5kg/c4の無菌エアーを無菌エアーライン
θ灯に送り、両者を二流体ノズル圓、0つ、0ω、功よ
り同時に30秒間噴射した後、ダクトQlより、約60
°Cに加熱した無菌エアーを無菌チャンバー(3)内に
、30分間送り込み、無菌チャンバー(3)内の各部位
及び雰囲気の温度を上昇させた。この時、陽圧となった
空気は、スリーブ搬入口(2)、及び搬出口(8)より
、ダクトQll)、θつを用いて回収した。次に、ダク
ト12Gより、約140°Cに加熱した無菌エアーを無
菌チャンバー(3)内に送り込み、過酸化水素水気をダ
クト08)、091により、強力に吸引することにより
回収し無菌チャンバ(3)内を乾燥させ、過酸化水素を
除去した。乾燥後、菌体を回収し、生残菌数を測定した
ところ、各部位とも10−6の殺菌効果を有することが
わかった。
In order to confirm this sterilization effect, a sterile chamber (3)
Bacillus S subtilis (Bacillus S
applying a spore suspension of
A 35% aqueous hydrogen peroxide solution for food additives was put in the pressurized tank 011, and the pressure was increased to 1 kg/ci with pressurized air.The sterile air with a pressure of 1.5 kg/c4 was sent to the sterile air line θ lamp, and both After jetting for 30 seconds at the same time from two fluid nozzles, 0, 0ω, and 0, approximately 60
Sterile air heated to °C was fed into the sterile chamber (3) for 30 minutes to raise the temperature of each part and atmosphere within the sterile chamber (3). At this time, the positive pressure air was collected from the sleeve inlet (2) and outlet (8) using ducts Qll) and θ. Next, sterile air heated to approximately 140°C is sent into the sterile chamber (3) from the duct 12G, and the hydrogen peroxide water is collected by strong suction through the ducts 08) and 091, and is collected into the sterile chamber (3). ) was dried to remove hydrogen peroxide. After drying, the bacterial cells were collected and the number of surviving bacteria was measured, and it was found that each site had a bactericidal effect of 10-6.

く比較例1〉 比較例として、実施例1と同様な操作を行い、過酸化水
素水溶液を噴射した後、ダク) CIより、約140℃
に加熱した無菌エアーを無菌チャンバー(3)内に送り
込み、過酸化水素蒸気をダクト08)、09により、強
力に吸引することにより回収し無菌チャンバ(3)内を
乾燥させた。その結果、過酸化水素水溶液は、殺菌効果
を発揮する前に蒸発してしまい、殺菌効果を確認するこ
とはできなかった。
Comparative Example 1> As a comparative example, the same operation as in Example 1 was carried out, and after spraying an aqueous hydrogen peroxide solution, the temperature was set at about 140°C.
Sterile air heated to 100% was sent into the sterile chamber (3), and hydrogen peroxide vapor was collected by strong suction through ducts 08) and 09, thereby drying the inside of the sterile chamber (3). As a result, the hydrogen peroxide aqueous solution evaporated before exhibiting its bactericidal effect, and the bactericidal effect could not be confirmed.

〈実施例2〉 空気、水等を通す配管殺菌のモデル実験として、第2図
のような装置を作成し、本発明による殺菌方法の殺菌効
果を確認した。すなわち、ステンレス管(30)に第2
図に示すように一流体ノズル(32)した。
<Example 2> As a model experiment for sterilizing pipes through which air, water, etc. are passed, an apparatus as shown in FIG. 2 was prepared, and the sterilizing effect of the sterilizing method according to the present invention was confirmed. That is, the second stainless steel pipe (30)
A single fluid nozzle (32) was used as shown in the figure.

殺菌効果を確認するために、ステンレス管(30)内に
バチルスズブチルス(Bacillus 5ubti目
S)の胞子懸濁液を塗布した後、1.4 kg/c−の
圧力にて、−流体ノズル(32)より食品添加用35%
過酸化水素水溶液を2秒間噴射した。その後、60°C
に加熱した無菌エアーをステンレス管に風速0.1m/
秒で30分間吹き込んだ後、風速を20m/秒に上昇さ
せ、過酸化水素を除去した。除去後、菌体を回収し、生
残菌数を測定したところ、10−’の殺菌効果を有した
In order to confirm the bactericidal effect, a spore suspension of Bacillus subtilis (order S) was applied to a stainless steel tube (30), and then a -fluid nozzle was applied at a pressure of 1.4 kg/c. (32) for food additive use 35%
Aqueous hydrogen peroxide solution was sprayed for 2 seconds. Then 60°C
Sterile air heated to
After blowing at 20 m/s for 30 minutes, the air speed was increased to 20 m/s to remove hydrogen peroxide. After removal, the bacterial cells were collected and the number of surviving bacteria was measured, and the bactericidal effect was 10-'.

く比較例2〉 実施例2と同様に操作を行ない、過酸化水素水溶液を噴
霧後、60°Cに加熱した無菌エアーを風速25m/秒
にて吹込み過酸化水素を除去した。除去後、菌体を回収
し、生残菌数を測定したところ、殺菌効果をit認する
ことはできなかった。
Comparative Example 2 The same operation as in Example 2 was carried out, and after spraying an aqueous hydrogen peroxide solution, sterile air heated to 60°C was blown in at a wind speed of 25 m/sec to remove hydrogen peroxide. After removal, the bacterial cells were collected and the number of surviving bacteria was measured, and no bactericidal effect could be observed.

く効果〉 本発明は、以上のように、殺菌対象物に殺菌剤を噴霧し
、加熱した無菌エアーにより、乾燥又は分解して除去す
る殺菌方法において、殺菌剤の噴霧と除去との間に、殺
菌剤が蒸発又は分解しない状態の温度で保つことにより
、殺菌剤の効果を高め、又、殺菌剤と菌体との接触時間
を保つことにより、殺菌効果を高めることが可能となっ
た。
Effect> As described above, the present invention provides a sterilization method in which a sterilizer is sprayed onto an object to be sterilized and removed by drying or decomposition with heated sterile air, and between the spraying and removal of the sterilizer, By keeping the disinfectant at a temperature where it does not evaporate or decompose, the effectiveness of the disinfectant can be increased, and by maintaining the contact time between the disinfectant and the bacterial cells, it has become possible to increase the disinfectant effect.

また、その結果、殺菌剤の使用量を最小限におさえるこ
とが可能となり、殺菌剤の残留の問題も解決し、また経
済的に殺菌が行えるようになった。
Furthermore, as a result, it has become possible to minimize the amount of disinfectant used, solving the problem of residual disinfectant, and making it possible to carry out sterilization economically.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明の殺菌方法を用いた無菌充填包装機の
一例を示す概略説明図である。第2図は、本発明の殺菌
方法を用いた配管殺菌のモデル実験装置を示す説明図で
ある。 (1)・・・スリーブ状紙製容器 (2)・・・搬入口     (3)・・・無菌チャン
バー(4)・・・マンドレル   (5)・・・搬送チ
ェーン(6)・・・充填部     (7)・・・トッ
プシール部(8)・・・搬出口     θD・・・加
圧タンク021・・・送液ライン   03)・・・無
菌エアーライン04) 05106) O力・・・二流
体ノズル0a09・・・回収ダクトQI・・・送風ダク
ト(30)・・・ステンレス管 (31)・・・フレキシブルホース (32)・・・−流体ノズル 第2図
FIG. 1 is a schematic explanatory diagram showing an example of an aseptic filling and packaging machine using the sterilization method of the present invention. FIG. 2 is an explanatory diagram showing a model experimental apparatus for pipe sterilization using the sterilization method of the present invention. (1)... Sleeve-shaped paper container (2)... Loading port (3)... Sterile chamber (4)... Mandrel (5)... Conveyance chain (6)... Filling section (7)...Top seal part (8)...Export port θD...Pressure tank 021...Liquid feeding line 03)...Sterile air line 04) 05106) O force...Two fluids Nozzle 0a09...Recovery duct QI...Blower duct (30)...Stainless steel pipe (31)...Flexible hose (32)...-Fluid nozzle Fig. 2

Claims (1)

【特許請求の範囲】[Claims] (1)殺菌対象物に殺菌剤を塗布した後、殺菌対象物お
よび雰囲気の温度を殺菌剤が殺菌効果を発揮する温度以
上、分解または蒸発する温度以下に保持し、次いで前記
殺菌剤を分解または、蒸発により除去することを特徴と
した殺菌方法。
(1) After applying the disinfectant to the object to be sterilized, the temperature of the object to be sterilized and the atmosphere are maintained at a temperature above which the sterilizer exerts its sterilizing effect and below a temperature at which it decomposes or evaporates, and then the sterilizer is decomposed or evaporated. , a sterilization method characterized by removal by evaporation.
JP9087088A 1988-04-13 1988-04-13 Disinfecting method Pending JPH01267131A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9087088A JPH01267131A (en) 1988-04-13 1988-04-13 Disinfecting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9087088A JPH01267131A (en) 1988-04-13 1988-04-13 Disinfecting method

Publications (1)

Publication Number Publication Date
JPH01267131A true JPH01267131A (en) 1989-10-25

Family

ID=14010551

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9087088A Pending JPH01267131A (en) 1988-04-13 1988-04-13 Disinfecting method

Country Status (1)

Country Link
JP (1) JPH01267131A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11105832A (en) * 1997-10-01 1999-04-20 Toppan Printing Co Ltd Method and apparatus for holding sterile positive pressure of chamber in liquid packaging filling machine
US8168122B2 (en) 2007-08-07 2012-05-01 Lee Antimicrobial Solutions Llc Purified hydrogen peroxide gas microbial control methods and devices
US9050381B2 (en) 2010-01-22 2015-06-09 Toyo Seikan Kaisha, Ltd. Method for sterilizing surface of space and sterilization system
USD744627S1 (en) 2014-07-23 2015-12-01 Lee Antimicrobial Solutions, Llc Air-permeable substrate structure
USD814006S1 (en) 2014-07-18 2018-03-27 Synexis Llc Device for producing non-hydrated purified hydrogen peroxide gas

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6127807B2 (en) * 1977-11-08 1986-06-27 Sony Corp
JPS6228326A (en) * 1985-07-16 1987-02-06 東洋製罐株式会社 Sterilizing method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6127807B2 (en) * 1977-11-08 1986-06-27 Sony Corp
JPS6228326A (en) * 1985-07-16 1987-02-06 東洋製罐株式会社 Sterilizing method

Cited By (11)

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