JPH01210437A - Porous material impregnated with synthetic resin - Google Patents

Porous material impregnated with synthetic resin

Info

Publication number
JPH01210437A
JPH01210437A JP3615188A JP3615188A JPH01210437A JP H01210437 A JPH01210437 A JP H01210437A JP 3615188 A JP3615188 A JP 3615188A JP 3615188 A JP3615188 A JP 3615188A JP H01210437 A JPH01210437 A JP H01210437A
Authority
JP
Japan
Prior art keywords
synthetic resin
resin emulsion
emulsion
organic solvent
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3615188A
Other languages
Japanese (ja)
Inventor
Hideto Hashimoto
橋本 英仁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TOOKEN JUSHI KAGAKU KK
Original Assignee
TOOKEN JUSHI KAGAKU KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TOOKEN JUSHI KAGAKU KK filed Critical TOOKEN JUSHI KAGAKU KK
Priority to JP3615188A priority Critical patent/JPH01210437A/en
Publication of JPH01210437A publication Critical patent/JPH01210437A/en
Pending legal-status Critical Current

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

PURPOSE:To impart sufficient rigidness and sufficient hardness to a porous material, by impregnating it with a synthetic resin emulsion mixed with an organic solvent and curing the resin by drying. CONSTITUTION:A porous product is prepared by impregnating a porous material with a synthetic resin emulsion mixed with an organic solvent and curing the resin by drying. Examples of said material include a flexible foam having open cells (e.g., polyurethane) and felts, nonwoven fabrics, woven fabrics, knits, etc., of synthetic fibers (e.g., polyester) or natural fibers (e.g., wool). Said resin emulsion is preferably one wherein the synthetic resin which constitutes said emulsion is a rigid one having a glass transition point >=40 deg.C and being cured by heating to 150 deg.C or below or at room temperature. The emulsion used has a solid content of, usually, about 30-60wt.%, and the organic solvent is mixed in an amount of, usually, about 5-40 pts.wt. per 100 pts.wt. resin emulsion.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は例えば自動車の内装基材等の構造材に有用であ
る合成樹脂含浸多孔質体に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a synthetic resin-impregnated porous body useful for structural materials such as interior base materials for automobiles, for example.

〔従来の技術〕[Conventional technology]

従来、例えばポリウレタン発泡体に多価インシアナート
化合物を含浸させ硬化させることにより得られる自動車
の内装基材が提供されている(特開昭58−5346号
)。
BACKGROUND ART Conventionally, there has been provided an automobile interior substrate material obtained by, for example, impregnating a polyurethane foam with a polyvalent incyanate compound and curing it (Japanese Patent Application Laid-Open No. 58-5346).

しかしながら該多価イソシアナート化合物は有機溶剤溶
液としてポリウレタン発泡体に含浸されており、含浸工
程において有機溶剤の蒸気による毒性や引火性が問題に
なっていた。
However, the polyvalent isocyanate compound is impregnated into a polyurethane foam as an organic solvent solution, and toxicity and flammability caused by the vapor of the organic solvent during the impregnation process have been problematic.

そこで合成樹脂のエマルジョンを含浸させることが検討
されている。
Therefore, impregnation with a synthetic resin emulsion is being considered.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかし多孔質体がポリウレタン発泡体のような疎水性材
料からなる場合には含浸されている合成樹脂エマルジョ
ンが疎水性材料の撥水作用により多孔質体全体に行きわ
たらなく、含浸むらを生じて多孔質体に構造材としての
充分な硬さや強度が与えられない。
However, when the porous body is made of a hydrophobic material such as polyurethane foam, the impregnated synthetic resin emulsion does not spread throughout the porous body due to the water-repellent action of the hydrophobic material, resulting in uneven impregnation and porosity. The mass cannot be given sufficient hardness and strength as a structural material.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は上記従来の問題点を解決して疎水性材料からな
る多孔質体であっても合成樹脂エマルジョンを均一に含
浸させ、それによって多孔質体に充分な硬さや強度を与
えることを目的とし、上記従来の問題点を解決する手段
として、多孔質体中に有機溶剤を混合した合成樹脂エマ
ルジョンを含浸させ乾燥硬化させたことを特徴とするも
のである0 上記多孔質体としてはポリウレタン、ポリ塩化ビニル、
ポリエチレン、ポリプロピレン等のプラスチックからな
る軟質でかつ連続気泡を有する発泡体、ポリエステル、
ポリアミド、ポリアクリロニトリル等の合成繊維や羊毛
等の天然繊維のフェルト、不織物9編物、織物等があり
、このような多孔質体を構成する上記材料は疎水性であ
る。
The present invention aims to solve the above-mentioned conventional problems by uniformly impregnating a porous body made of a hydrophobic material with a synthetic resin emulsion, thereby imparting sufficient hardness and strength to the porous body. , as a means to solve the above conventional problems, is characterized in that a synthetic resin emulsion mixed with an organic solvent is impregnated into a porous body and dried and hardened. vinyl chloride,
Soft, open-cell foams made of plastics such as polyethylene and polypropylene; polyester;
There are synthetic fibers such as polyamide and polyacrylonitrile, felts made of natural fibers such as wool, non-woven fabrics, woven fabrics, etc., and the materials constituting such porous bodies are hydrophobic.

上記多孔質体は軟質でありそのま\では成形性もなくま
た硬度にも乏しく、シたがって自動車内装基材のような
構造材としては使用出来ない。そこで本発明では合成樹
脂エマルジョンを含浸させて上記多孔質体に成形性や硬
度を付与するのである。上記合成樹脂エマルジョンとし
てはアクリル脂エマルジョン、エポキシ樹脂エマルジョ
ン、ポリエステル樹脂エマルジョン等が用いられ、望ま
しくは上記エマルジョンを構成する合成樹脂はガラス転
移点が40℃以上の硬質であり、また150℃以下の加
熱または常温で硬化することが望ましい。上記合成樹脂
に硬化性を与えるかまたは硬化触媒を添加してもよい。
The above-mentioned porous body is soft and lacks moldability and hardness as it is, and therefore cannot be used as a structural material such as a base material for an automobile interior. Therefore, in the present invention, moldability and hardness are imparted to the porous body by impregnating it with a synthetic resin emulsion. As the synthetic resin emulsion, an acrylic resin emulsion, an epoxy resin emulsion, a polyester resin emulsion, etc. are used. Desirably, the synthetic resin constituting the emulsion is hard with a glass transition point of 40°C or higher, and is heated to 150°C or lower. Alternatively, it is desirable to cure at room temperature. The above synthetic resin may be given curability or a curing catalyst may be added.

上記合成樹脂エマルジョンを上記多孔質体に均一に含浸
させるために有機溶剤を混合する。このような有機溶剤
としてはメタノール、エタノール。
An organic solvent is mixed in order to uniformly impregnate the porous body with the synthetic resin emulsion. Examples of such organic solvents include methanol and ethanol.

インプロパツール、ノルマルブタノール、インブタノー
ル等のアルコール、ドルオール、キジロール等の芳香族
、酢酸エチル、酢酸ノルマルブチル等の酢酸エステル、
アセトン、メチルエチルケトン、メチルイソブチルケト
ン等のケトン、セロソルブアセテート、エチルセロンル
プ、ノルマルブチルセロソルブ等のセロソルブ、エチレ
ンジクロライド、エチレントリクロライド、テトラクロ
ルメタン等の塩素化炭化水素等が用いられるが引火性の
点からみて塩素化炭化水素は本発明にとって望ましいも
のである。
Alcohols such as Impropatol, n-butanol, and imbutanol; aromatic compounds such as doluol and quidylol; acetate esters such as ethyl acetate and n-butyl acetate;
Ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone, cellosolves such as cellosolve acetate, ethyl selonulp, and n-butyl cellosolve, and chlorinated hydrocarbons such as ethylene dichloride, ethylene trichloride, and tetrachloromethane are used, but due to their flammability. Chlorinated hydrocarbons are therefore preferred for the present invention.

本発明に用いられる合成樹脂エマルジョンは通常固形分
が30〜60重#俤程度であり、このような合成樹脂エ
マルジョン100重量部に対して上記有機溶剤は通常5
〜40重量部程度混合される0 上記有機溶剤を混合した合成樹脂エマルジョンは通常上
記多孔質体の100重量部に対して50〜300重量部
程度、望ましくは100〜250重量部程度含浸せしめ
られる。含浸後は常温または所定温度に加熱して乾燥し
、また硬化性合成樹脂エマルジョンの場合には硬化させ
る。上記多孔質体を成形する場合には硬化性合成樹脂を
硬化させる前あるいは半硬化状態で例えばホットプレス
等を行ない成形時に完全に硬化させる。しかし合成樹脂
の架橋密度が低い場合には完全に硬化した後でも多孔質
体をホットプレスあるいは加熱軟化させてからコールド
プレスや真空成形等が可能である。上記合成樹脂含浸多
孔質体の両面または片面にはガラス##!維層、炭素繊
維層等の無機lR維層、ポリエステル繊維層、綿繊維層
等の有機繊維層等が積場されてもよく、また上記繊維層
には合成樹脂が含浸されていることが望ましい。
The synthetic resin emulsion used in the present invention usually has a solid content of about 30 to 60 parts by weight, and the organic solvent is usually 5 parts by weight per 100 parts by weight of such synthetic resin emulsion.
About 40 parts by weight of the synthetic resin emulsion mixed with the organic solvent is usually impregnated in an amount of about 50 to 300 parts by weight, preferably about 100 to 250 parts by weight, per 100 parts by weight of the porous body. After impregnation, it is heated to room temperature or a predetermined temperature to dry, and in the case of a curable synthetic resin emulsion, it is cured. When molding the above-mentioned porous body, the curable synthetic resin is subjected to hot pressing or the like before being hardened or in a semi-hardened state, so that it is completely hardened during molding. However, when the crosslinking density of the synthetic resin is low, even after complete hardening, the porous body can be hot-pressed or softened by heating and then subjected to cold-pressing, vacuum forming, etc. Glass ## on both sides or one side of the above synthetic resin-impregnated porous body! Inorganic fiber layers such as fiber layers, carbon fiber layers, organic fiber layers such as polyester fiber layers, cotton fiber layers, etc. may be stacked, and it is desirable that the fiber layers are impregnated with synthetic resin. .

〔作用〕[Effect]

合成樹脂エマルジョンに有機溶剤を混合すると多孔質体
を構成する材料が疎水性であっても上記合成樹脂エマル
ジョンの上記材料に対する濡れ性がよくなり、合成樹脂
エマルジョンは均一に多孔質体に含浸される。合成樹脂
エマルジョンに混合される有機溶剤が水と共沸物を形成
するようなものであると合成樹脂エマルジョン含浸多孔
質体の乾燥速度が大きくなる。
When an organic solvent is mixed into a synthetic resin emulsion, even if the material constituting the porous body is hydrophobic, the synthetic resin emulsion has good wettability with the material, and the synthetic resin emulsion is uniformly impregnated into the porous body. . If the organic solvent mixed into the synthetic resin emulsion forms an azeotrope with water, the drying rate of the porous material impregnated with the synthetic resin emulsion increases.

〔発明の効果〕〔Effect of the invention〕

したがって本発明においては良好な成形性を有し、成形
後は形状安定性が大きく充分な強度を有する合成樹脂含
浸多孔質体が得られるし、また含浸工程において乾燥速
度を大きくすることも可能となる。
Therefore, in the present invention, it is possible to obtain a synthetic resin-impregnated porous material that has good moldability, great shape stability and sufficient strength after molding, and it is also possible to increase the drying rate in the impregnation process. Become.

実施例1 カルボキシル基を有するアクリル樹脂のエマルジョン(
固形分40重量%)60重量部に水溶性尿素樹脂水溶液
(固形亦40重量%)40重量部を混合し、更にI・ル
オール20重量部を混合して含浸液を調合する。エーテ
/L型軟質ポリウレタン発泡体シート(密度0.17g
/#、厚さ5 tm )に上記含浸液を含浸せしめる。
Example 1 Emulsion of acrylic resin having carboxyl group (
An impregnating solution is prepared by mixing 40 parts by weight of a water-soluble urea resin aqueous solution (solid content: 40% by weight) with 60 parts by weight (solid content 40% by weight), and further mixing 20 parts by weight of I.luol. Aete/L-type flexible polyurethane foam sheet (density 0.17g
/#, thickness 5 tm) is impregnated with the above impregnating liquid.

含浸量は上記ポリウレタン発泡体シート100重量部に
対して200重量部とする。含浸後上記合成樹脂含浸発
泡体シートに150℃、10分間の通風乾燥を行ない、
その後ホットプレスを行なって所定の形状に成形する。
The amount of impregnation is 200 parts by weight per 100 parts by weight of the polyurethane foam sheet. After impregnation, the synthetic resin-impregnated foam sheet was air-dried at 150°C for 10 minutes,
Thereafter, hot pressing is performed to mold it into a predetermined shape.

J:記ホットプレスの条件は温度150℃。J: The conditions for hot pressing are a temperature of 150°C.

圧力8 kg /cyf 、時間8分である。このよう
にして成形形状安定性および強度が大で硬質な構造材が
得られる。
The pressure was 8 kg/cyf and the time was 8 minutes. In this way, a rigid structural material with high molding shape stability and high strength can be obtained.

実施例λ 実施例1のアクリル樹脂エマルジーンに代えてカルボキ
シル基を有する高ヌチレンーブタジエンゴムラテリクス
(固形分40重量%)を用い、実施例1と同様にして槽
重した構造材は実施例1の構造材と同様に成形形状安定
性および強度が大で硬質である。
Example λ The structural material was prepared in the same manner as in Example 1, using high nutylene-butadiene rubber latex (solid content 40% by weight) having carboxyl groups in place of the acrylic resin emulgene in Example 1. Like the structural material No. 1, it has high molding shape stability and strength, and is hard.

実施例8゜ エポキシ樹脂エマルジ瘤ン(固形分50重量%)50重
量部に水溶性メラミン樹脂水溶液(固形分60重量%)
60重量部を混合し、更にエチレンジクロワイド10重
量部を混合して含浸液を調合する。ポリエステtvll
l、シート(日付40g/m。
Example 8゜50 parts by weight of epoxy resin emulsion (solid content 50% by weight) and water-soluble melamine resin aqueous solution (solid content 60% by weight)
60 parts by weight are mixed, and further 10 parts by weight of ethylene dichloride is mixed to prepare an impregnating liquid. polyester tvll
l, sheet (date 40g/m.

厚さ10m)に上記含浸液を含浸せしめる。含浸量は上
記ポリエステル綿シート100重量部に対して150重
量部とする。含浸後上記合成樹脂含浸ポリエステル綿シ
ートに160℃、5分間の通風乾燥を行ない、その後ホ
ットプレスを行なって所定の形状に成形する。上記ホ7
)ブレスの条件は温度160℃、圧力2 kg /ax
” 、時間8分である。
A thickness of 10 m) was impregnated with the above impregnating liquid. The amount of impregnation is 150 parts by weight per 100 parts by weight of the polyester cotton sheet. After impregnation, the synthetic resin-impregnated polyester cotton sheet is dried with ventilation at 160° C. for 5 minutes, and then hot pressed to form a predetermined shape. E7 above
) Breathing conditions are temperature 160℃, pressure 2kg/ax
”, the time is 8 minutes.

このようにして成形形状安定性および強度が大で硬質な
構造材が得られる。
In this way, a rigid structural material with high molding shape stability and high strength can be obtained.

実施例を 熱硬化性ウレタン樹脂エマルジーン(固形分40重量%
)100重量部にメチ粗景チルケトン25重景部を混合
して含浸液を調合する。軟質ポリ塩化ビニル発泡体シー
ト(密度0.22 g /a11”。
Examples were prepared using thermosetting urethane resin Emulgene (solid content 40% by weight).
) Prepare an impregnating solution by mixing 100 parts by weight with 25 parts by weight of methylketone. Flexible polyvinyl chloride foam sheet (density 0.22 g/a11”.

厚さ5 ff )に上記含浸液を含浸せしめる。含浸量
は上記ポリ塩化ビニル発泡体シー)100重量部に対し
て100重量部とする。含浸後上記合成樹脂発泡体シー
トに180℃、10分間の通風乾燥を行々い、その後ホ
ットプレスを行なって所定の形状に成形する。上記ホッ
トプレスの条件は温度180℃、圧力g kg/lx”
 、時間8分間である。このようにして成形形状安定性
および強度が大で硬質な構造材が得らねる。
A thickness of 5 ff) is impregnated with the above impregnating liquid. The amount of impregnation is 100 parts by weight per 100 parts by weight of the polyvinyl chloride foam sheet. After impregnating, the synthetic resin foam sheet is air-dried at 180° C. for 10 minutes, and then hot-pressed to form a predetermined shape. The above hot press conditions are temperature 180℃ and pressure g kg/lx.
, the time is 8 minutes. In this way, a rigid structural material with high molded shape stability and strength cannot be obtained.

比較例 実施例1,2,8.4における含浸液から有機溶剤を省
いた含浸液を用いて製造された構造材は成形性が殆んど
なく硬さが不充分であった。
Comparative Example Structural materials manufactured using the impregnating liquid in Examples 1, 2, and 8.4 in which the organic solvent was omitted had almost no formability and insufficient hardness.

Claims (1)

【特許請求の範囲】[Claims] 多孔質体中に有機溶剤を混合した合成樹脂エマルジョン
を含浸させ乾燥硬化させたことを特徴とする合成樹脂含
浸多孔質体
A synthetic resin-impregnated porous body characterized in that the porous body is impregnated with a synthetic resin emulsion mixed with an organic solvent and dried and hardened.
JP3615188A 1988-02-18 1988-02-18 Porous material impregnated with synthetic resin Pending JPH01210437A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3615188A JPH01210437A (en) 1988-02-18 1988-02-18 Porous material impregnated with synthetic resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3615188A JPH01210437A (en) 1988-02-18 1988-02-18 Porous material impregnated with synthetic resin

Publications (1)

Publication Number Publication Date
JPH01210437A true JPH01210437A (en) 1989-08-24

Family

ID=12461783

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3615188A Pending JPH01210437A (en) 1988-02-18 1988-02-18 Porous material impregnated with synthetic resin

Country Status (1)

Country Link
JP (1) JPH01210437A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3103976A1 (en) 2015-06-11 2016-12-14 Kubota Corporation Engine

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60252638A (en) * 1984-05-29 1985-12-13 Sanyo Chem Ind Ltd Preparation of porous sheet material
JPS61133242A (en) * 1984-12-03 1986-06-20 Dainichi Seika Kogyo Kk Production for porous sheet material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60252638A (en) * 1984-05-29 1985-12-13 Sanyo Chem Ind Ltd Preparation of porous sheet material
JPS61133242A (en) * 1984-12-03 1986-06-20 Dainichi Seika Kogyo Kk Production for porous sheet material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3103976A1 (en) 2015-06-11 2016-12-14 Kubota Corporation Engine

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