JP7453338B2 - Improved components in modular construction - Google Patents

Improved components in modular construction Download PDF

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JP7453338B2
JP7453338B2 JP2022506969A JP2022506969A JP7453338B2 JP 7453338 B2 JP7453338 B2 JP 7453338B2 JP 2022506969 A JP2022506969 A JP 2022506969A JP 2022506969 A JP2022506969 A JP 2022506969A JP 7453338 B2 JP7453338 B2 JP 7453338B2
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JP2022547396A (en
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デイヴィス，ロジャー
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インテックス ホールディングス ピーティーワイ エルティーディー
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/3483—Elements not integrated in a skeleton the supporting structure consisting of metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/19—Three-dimensional framework structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/005—Modulation co-ordination
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34336—Structures movable as a whole, e.g. mobile home structures
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/34861—Elements not integrated in a skeleton particular arrangement of habitable rooms or their component parts; modular co-ordination
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/142—Means in or on the elements for connecting same to handling apparatus
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34807—Elements integrated in a skeleton
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B2001/34892—Means allowing access to the units, e.g. stairs or cantilevered gangways
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Floor Finish (AREA)

Description

本発明は、組み合わせた際に、モジュール式建築物、一般的には、戸建てとなる、建築モジュールのアッセンブリおよび移送に関する。 The present invention relates to the assembly and transportation of building modules that, when combined, result in modular buildings, generally single-family homes.

従来の戸建ては、既知の方法によって建築される。スラブ床を使用し、垂直支柱を追加することで、壁や屋根が支えられ、様々な設備を導入して、工事が完了する。こうした戸建て建築は、オンサイトでの作業では、工事完了までに数か月を要する。 Traditional detached houses are constructed by known methods. By using a slab floor and adding vertical supports, the walls and roof will be supported, and various equipment will be installed to complete the construction. Construction of such single-family homes takes several months to complete if work is done on-site.

オンサイトでは、段取り次第で、工事がストップしてしまうこともあり、また、悪天候によっても、工期に遅れが出てしまう可能性がある。 On-site construction may come to a halt depending on the arrangements, and bad weather can also cause delays in the construction period.

本発明の目的は、建物のモジュールを多く用いて建築される、戸建て等の建築物を提供することにある。これらのモジュールは、オフサイトで組み立てることで、１階部分および２階部分を形成することができ、さらに、それを工事現場まで容易に移送することができる。工事現場では、モジュール同士を結合することで、現行の建築手法と比較して、短時間で建物を完成させることができる。 An object of the present invention is to provide a building such as a detached house that is constructed using many building modules. These modules can be assembled off-site to form the first and second floor sections, and can be easily transported to the construction site. At construction sites, by connecting modules together, buildings can be completed in a shorter amount of time than with current construction methods.

本発明の第１の形態として、組み立て式の金属部品からなる、１階部分および２階部分を備える建物のモジュールを提供する。２階部分の下には、モジュールを係合可能なフォークリフトの回転式タインと係合するよう設けられた、少なくとも１対のチャネルが配置され、フォークリフトがモジュールを回転させることで、モジュールを横にして、平台型トラックに積載し、所望の位置に移送する。 In a first aspect of the invention, there is provided a building module comprising a first floor part and a second floor part, consisting of prefabricated metal parts. At least one pair of channels are disposed below the second floor portion and are configured to engage rotating tines of a forklift that is capable of engaging the module so that the forklift rotates the module, thereby causing the module to lie on its side. Then, load it onto a flatbed truck and transport it to the desired location.

好ましくは、モジュールの幅は、標準的な道路を通行する平台型トラック上での商品輸送に関する規定によって許容されている範囲よりも、小さく設定される。 Preferably, the width of the module is smaller than that permitted by regulations for the transportation of goods on standard road flatbed trucks.

好ましくは、モジュールは垂直支柱を備え、該垂直支柱は、それ自体が、支えとなる根太を支持する水平チャネルを支持する。 Preferably, the module comprises vertical columns that themselves support horizontal channels that support supporting joists.

好ましくは、モジュールを追加して、他のモジュールと組み合わせる。これにより、戸建て等の建築物を建築可能となる。 Preferably, modules are added and combined with other modules. This makes it possible to construct buildings such as detached houses.

なお、上述したいずれの形態も、上述した他の形態が有する特徴のいずれかを含んでいてもよく、また、以下に説明する実施形態が有する特徴のいずれかを、適宜、含んでいてもよい。 Note that any of the above embodiments may include any of the features of the other embodiments described above, or may include any of the features of the embodiments described below, as appropriate. .

当業者が本発明を実施するに足る情報が記載された、以下の「発明を実施するための形態」に基づいて、本発明の好ましい特徴、実施形態、変形例を明らかにする。「発明を実施するための形態」は、前述した本発明の「発明の概要」の範囲を、なんら限定するものではないと理解されたい。「発明を実施するための形態」は、以下の図面を参照する。 Preferred features, embodiments, and modifications of the present invention will be clarified based on the following "Detailed Description of the Invention" which contains information sufficient for those skilled in the art to carry out the present invention. It should be understood that the "Detailed Description of the Invention" does not limit the scope of the "Summary of the Invention" described above in any way. The "Detailed Description of the Invention" refers to the following drawings.

図１は、複数のモジュールからなるモジュールハウスの斜視図である。FIG. 1 is a perspective view of a module house consisting of a plurality of modules. 図２は、１階部分および２階部分を備える単一モジュールの斜視図である。FIG. 2 is a perspective view of a single module with a first floor section and a second floor section. 図３は、図２のモジュールの下面図である。FIG. 3 is a bottom view of the module of FIG. 2. 図４は、フォークリフトを使用したモジュールの移動機能を示す。Figure 4 shows the ability to move the module using a forklift. 図５は、モジュールブロック回転させ、横にした状態で、平台型トラックに積載している様子を示す。FIG. 5 shows the module block being rotated and laid on its side and being loaded onto a flatbed truck. 図６は、個々のモジュールを利用して建築したモジュールハウスの下面図である。FIG. 6 is a bottom view of a module house built using individual modules.

以下に示す本発明の詳細な説明は、添付の図面を参照する。図面および以下の説明を通して、同一の構成要素を参照する際は、可能な箇所については、同一の参照符号を付す。図面に示す特定の構成要素の寸法は、理解のしやすさや図解の目的において、修正および／または誇張され得る。 The detailed description of the invention presented below refers to the accompanying drawings. Throughout the drawings and the following description, when referring to the same components, the same reference numerals are used where possible. The dimensions of certain components shown in the drawings may be modified and/or exaggerated for ease of understanding and illustrative purposes.

添付の図面の詳細を参照すると、バルコニー１８および階段部分２０といった外部部品と併せて、個々のモジュール（建築用ブロック）１２、１４、１６からなるモジュールハウス１０が示されている。各建築用ブロックは、種々の支持梁２６および補強部材２８に加えて、１階部分および２階部分に対し、既知の技術手段である、支持根太２４を利用した垂直支柱２２を備える。２階部分の下には、フォークリフトのタイン３２が収まるようなチャネル３０が設けられている。したがって、図２に示すようなモジュールブロックが組み立てられると、フォークリフト３４がチャネル３０に係合され、符号１２を付したようなモジュール式建築用ブロックが持ち上げられる。 Referring to the details of the accompanying drawings, a modular house 10 is shown consisting of individual modules (building blocks) 12, 14, 16, together with external components such as a balcony 18 and a staircase section 20. In addition to various support beams 26 and reinforcing elements 28, each building block is provided with vertical supports 22 using support joists 24, known technical means, for the first and second floor sections. A channel 30 is provided below the second floor section in which the tines 32 of a forklift truck can fit. Thus, once a modular block such as that shown in FIG. 2 is assembled, a forklift truck 34 is engaged with the channel 30 and the modular building block, such as that designated 12, is lifted.

フォークリフトには、回転可能なヘッドがついており、これにより、建物のモジュールが回転し、図５に示す通り、建築モジュールを平台型トラック３６に載置することができる。 The forklift truck has a rotatable head that rotates the building module and allows it to be placed on a flatbed truck 36, as shown in FIG.

これにより、１階部分および２階部分を備える単一モジュールを回転させ、モジュールを横にすれば、モジュールをトラックに積載することができるという利点が発揮される。２階部分の下方に位置するチャネルにより、モジュールはバランスを保ちながら、横にした状態でトラックに積載され、所望の位置に移送される。 This provides the advantage that a single module comprising a first floor part and a second floor part can be rotated and the module laid on its side to load the module onto a truck. A channel located below the second floor allows the module to be balanced, loaded onto a truck on its side, and transported to the desired location.

ブロックが現場に移送されると、ブロックが組み立てられ、容易に、図１に示すようなモジュール式建築や戸建てを建築することができる。建築現場にて、溶接され、モジュール式に屋根がつけられ、設備工事が行われる。これにより、現在の建築手法と比較して、工期を大幅に短縮することができる。 Once the blocks are transported to the site, they can be assembled to easily construct a modular building or a single-family home as shown in FIG. Welding, modular roofing and equipment work will be carried out on the construction site. This will significantly shorten the construction period compared to current construction methods.

なお、重要な点として、モジュール式建築用ブロックの略質量中心に、チャネル３０を設ける必要がある。これにより、バランスを保ちながら、回転することができるようになる。したがって、建築されているものが、戸建てというよりは、小型の倉庫に近い場合、チャネルがその質量中心に位置していれば、階層を複数設けてもよい。本発明はまた、ブロックを横にしてセミトレーラートラックに積載し、高さの問題を解決することができる。各建築用ブロックの高さに応じて、複数の建物のモジュールを平台型のセミトレーラーに載置し、所望の場所に移送してもよい。 It is important to note that the channel 30 must be provided approximately at the center of mass of the modular building block. This allows you to rotate while maintaining your balance. Thus, if what is being built is more like a small warehouse than a single-family home, multiple levels may be provided if the channel is located at its center of mass. The invention also allows the blocks to be loaded on their side onto a semi-trailer truck, solving the height problem. Depending on the height of each building block, multiple building modules may be placed on a flatbed semi-trailer and transported to a desired location.

モジュール式建築におけるその他の構成要素としては、適切な金属製加工部品といった、当業界では既知のものを使用してもよく、これにより、建築物を堅牢なものにすることができる。適切な踏み板（図示せず）や、充分な深さのコンクリート基礎があれば、垂直支柱２２を地面に載置してもよい。 Other components in the modular architecture may be used as are known in the art, such as suitable metal fabrications, which provide a robust construction. With suitable treads (not shown) and a concrete foundation of sufficient depth, the vertical posts 22 may be mounted on the ground.

読者は、建築物の工事において使用されるモジュール式建築用ブロックの移送が容易になる、という本発明の利点を享受することができるであろう。 The reader will be able to enjoy the advantages of the present invention in that it facilitates the transportation of modular building blocks used in building construction.

特許請求の範囲を逸脱しない範囲において、本発明には、さらなる利点および改善点が加えられ得る。最も実用的かつ好ましいと考えられる実施形態において本発明を示し、説明したが、本発明の範囲を逸脱しない範囲で、そうした実施形態からの派生は認められ得る。本発明は、ここに開示した詳細に限定されるものではなく、いかなる、そして全ての、相当する機器および装置を包含する、特許請求の最大限の範囲が付与されるものである。本明細書中の従来技術に関するいかなる記載も、当分野において、従来技術が広く知られている、あるいは、技術常識の一部分を形成するものだと認めるものでは、決してない。 Further advantages and improvements may be added to the invention without departing from the scope of the claims. Although the invention has been shown and described in the embodiments considered to be the most practical and preferred, variations therefrom may be realized without departing from the scope of the invention. The invention is not limited to the details disclosed herein, but is intended to be accorded the fullest scope of the appended claims to encompass any and all equivalent equipment and devices. Any mention herein of prior art is in no way intended to be construed as an admission that the prior art is widely known or forms part of common general knowledge in the art.

本明細書および請求項において、「含む」という表現や、その派生形である「含み」、「含んで」といった表現が使用されている場合、上述した各符号が含まれるが、一つ以上の符号をさらに含む場合を除外する意図はない。 In this specification and claims, when the expression "comprising" or its derivatives "including" or "including" is used, each of the above-mentioned symbols is included, but one or more There is no intention to exclude cases in which further symbols are included.

１０ モジュールハウス
１２ 第１モジュール
１４ 第２モジュール
１６ 第３モジュール
１８ バルコニー
２０ 階段部分
２２ 垂直支柱
２４ 支持根太
２６ 支持梁
２８ 補強部材
３０ フロアチャネル 10 Module house 12 First module 14 Second module 16 Third module 18 Balcony 20 Stair section 22 Vertical column 24 Support joist 26 Support beam 28 Reinforcement member 30 Floor channel

Claims (6)

１階部分および２階部分と１階部分に隣接する２階部分の底部に設けられた１対のチャネルを備える建物のモジュールであって、
前記１対のチャネルは実質的に前記建物のモジュールの質量中心に近く位置し、
前記建物のモジュールは、前記１階部分の底部が地面に載置可能な第１の姿勢と、前記建物のモジュールの側面が地面に載置可能な第２の姿勢との間で回転可能であり、
前記建物のモジュールは、前記１対のチャネルが該チャネルに係合されたフォークリフトのタインの回転を受けて、前記第１の姿勢と前記第２の姿勢との間で回転するように適合されている、ことを特徴とする、建物のモジュール。 A building module comprising a first floor section and a second floor section and a pair of channels provided at the bottom of the second floor section adjacent to the first floor section ,
the pair of channels are located substantially close to the center of mass of the building module;
The building module is rotatable between a first attitude in which the bottom of the first floor portion can be placed on the ground and a second attitude in which a side surface of the building module can be placed on the ground. ,
The building module is adapted such that the pair of channels rotate between the first orientation and the second orientation in response to rotation of forklift tines engaged therewith. A building module characterized by: 組み立て式の金属部品から構築される、ことを特徴とする、請求項１に記載の建物のモジュール。2. Building module according to claim 1, characterized in that it is constructed from prefabricated metal parts. 幅が、高さよりも実質小さくなっている、ことを特徴とする、請求項１に記載の建物のモジュール。 2. Building module according to claim 1, characterized in that the width is substantially smaller than the height. 垂直支柱を備え、
前記垂直支柱は、それ自体が、前記１階部分および前記２階部分の支えとなる根太を支持する水平チャネルを支持する、ことを特徴とする、請求項１に記載の建物のモジュール。 Equipped with a vertical support,
2. Building module according to claim 1, characterized in that the vertical columns themselves support horizontal channels that support the supporting joists of the first and second floor sections. 複数の建物のモジュールを組み合わせることで、建物を形成可能である、ことを特徴とする、請求項１に記載の建物のモジュール。 The building module according to claim 1, wherein a building can be formed by combining a plurality of building modules. 前記２階部分の上部に支持梁を備える、ことを特徴とする、請求項１に記載の建物のモジュール。The building module according to claim 1, characterized in that the upper part of the second floor part is provided with a support beam.
JP2022506969A 2019-08-27 2020-08-24 Improved components in modular construction Active JP7453338B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2019903136 2019-08-27
AU2019903136A AU2019903136A0 (en) 2019-08-27 Improved Component of a Modular Building
PCT/AU2020/050885 WO2021035292A1 (en) 2019-08-27 2020-08-24 Improved component of a modular building

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JP2022547396A JP2022547396A (en) 2022-11-14
JP7453338B2 true JP7453338B2 (en) 2024-03-19

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NZ784143A (en) 2023-12-22
US20220275632A1 (en) 2022-09-01
EP4022153A4 (en) 2023-09-13
EP4022153A1 (en) 2022-07-06
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WO2021035292A1 (en) 2021-03-04
AU2019284136A1 (en) 2021-03-18

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