JP7437306B2 - 組成物、これを含有する接着剤、その硬化物およびその製造方法 - Google Patents
組成物、これを含有する接着剤、その硬化物およびその製造方法 Download PDFInfo
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- JP7437306B2 JP7437306B2 JP2020539448A JP2020539448A JP7437306B2 JP 7437306 B2 JP7437306 B2 JP 7437306B2 JP 2020539448 A JP2020539448 A JP 2020539448A JP 2020539448 A JP2020539448 A JP 2020539448A JP 7437306 B2 JP7437306 B2 JP 7437306B2
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- 239000003505 polymerization initiator Substances 0.000 claims description 24
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- 125000001931 aliphatic group Chemical group 0.000 claims description 16
- 239000003999 initiator Substances 0.000 claims description 13
- 238000010538 cationic polymerization reaction Methods 0.000 claims description 12
- 239000007870 radical polymerization initiator Substances 0.000 claims description 11
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- 230000001678 irradiating effect Effects 0.000 claims description 6
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- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 6
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 6
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- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- YXALYBMHAYZKAP-UHFFFAOYSA-N 7-oxabicyclo[4.1.0]heptan-4-ylmethyl 7-oxabicyclo[4.1.0]heptane-4-carboxylate Chemical compound C1CC2OC2CC1C(=O)OCC1CC2OC2CC1 YXALYBMHAYZKAP-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
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- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 125000004185 ester group Chemical group 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- FNYWFRSQRHGKJT-UHFFFAOYSA-N 3-ethyl-3-[(3-ethyloxetan-3-yl)methoxymethyl]oxetane Chemical compound C1OCC1(CC)COCC1(CC)COC1 FNYWFRSQRHGKJT-UHFFFAOYSA-N 0.000 description 3
- LMIOYAVXLAOXJI-UHFFFAOYSA-N 3-ethyl-3-[[4-[(3-ethyloxetan-3-yl)methoxymethyl]phenyl]methoxymethyl]oxetane Chemical compound C=1C=C(COCC2(CC)COC2)C=CC=1COCC1(CC)COC1 LMIOYAVXLAOXJI-UHFFFAOYSA-N 0.000 description 3
- LPEKGGXMPWTOCB-UHFFFAOYSA-N 8beta-(2,3-epoxy-2-methylbutyryloxy)-14-acetoxytithifolin Natural products COC(=O)C(C)O LPEKGGXMPWTOCB-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000008062 acetophenones Chemical class 0.000 description 3
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 3
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- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 229920003986 novolac Polymers 0.000 description 3
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- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 3
- JRKICGRDRMAZLK-UHFFFAOYSA-L persulfate group Chemical group S(=O)(=O)([O-])OOS(=O)(=O)[O-] JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
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- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical class C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 3
- UNMJLQGKEDTEKJ-UHFFFAOYSA-N (3-ethyloxetan-3-yl)methanol Chemical compound CCC1(CO)COC1 UNMJLQGKEDTEKJ-UHFFFAOYSA-N 0.000 description 2
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 2
- KATAXDCYPGGJNJ-UHFFFAOYSA-N 1,3-bis(oxiran-2-ylmethoxy)propan-2-ol Chemical compound C1OC1COCC(O)COCC1CO1 KATAXDCYPGGJNJ-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical group C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 2
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- HDPLHDGYGLENEI-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COCC1CO1 HDPLHDGYGLENEI-UHFFFAOYSA-N 0.000 description 2
- SHKUUQIDMUMQQK-UHFFFAOYSA-N 2-[4-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COCCCCOCC1CO1 SHKUUQIDMUMQQK-UHFFFAOYSA-N 0.000 description 2
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 2
- GJYCVCVHRSWLNY-UHFFFAOYSA-N 2-butylphenol Chemical compound CCCCC1=CC=CC=C1O GJYCVCVHRSWLNY-UHFFFAOYSA-N 0.000 description 2
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- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- GRWFFFOEIHGUBG-UHFFFAOYSA-N 3,4-Epoxy-6-methylcyclohexylmethyl-3,4-epoxy-6-methylcyclo-hexanecarboxylate Chemical compound C1C2OC2CC(C)C1C(=O)OCC1CC2OC2CC1C GRWFFFOEIHGUBG-UHFFFAOYSA-N 0.000 description 2
- JUXZNIDKDPLYBY-UHFFFAOYSA-N 3-ethyl-3-(phenoxymethyl)oxetane Chemical compound C=1C=CC=CC=1OCC1(CC)COC1 JUXZNIDKDPLYBY-UHFFFAOYSA-N 0.000 description 2
- UWFHYGTWXNRUDH-UHFFFAOYSA-N 3-ethyl-3-[4-[(3-ethyloxetan-3-yl)methoxy]butoxymethyl]oxetane Chemical compound C1OCC1(CC)COCCCCOCC1(CC)COC1 UWFHYGTWXNRUDH-UHFFFAOYSA-N 0.000 description 2
- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 2
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
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- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 2
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- FFWSICBKRCICMR-UHFFFAOYSA-N 5-methyl-2-hexanone Chemical compound CC(C)CCC(C)=O FFWSICBKRCICMR-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 description 2
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
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- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical compound C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000001476 alcoholic effect Effects 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- SJNALLRHIVGIBI-UHFFFAOYSA-N allyl cyanide Chemical compound C=CCC#N SJNALLRHIVGIBI-UHFFFAOYSA-N 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical group 0.000 description 2
- 229910052785 arsenic Inorganic materials 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
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- 239000004094 surface-active agent Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 125000006000 trichloroethyl group Chemical group 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 125000000876 trifluoromethoxy group Chemical group FC(F)(F)O* 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- XHGIFBQQEGRTPB-UHFFFAOYSA-N tris(prop-2-enyl) phosphate Chemical compound C=CCOP(=O)(OCC=C)OCC=C XHGIFBQQEGRTPB-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- UIYCHXAGWOYNNA-UHFFFAOYSA-N vinyl sulfide Chemical compound C=CSC=C UIYCHXAGWOYNNA-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000006839 xylylene group Chemical group 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/32—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
- C08F220/325—Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals containing glycidyl radical, e.g. glycidyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/062—Copolymers with monomers not covered by C09J133/06
- C09J133/068—Copolymers with monomers not covered by C09J133/06 containing glycidyl groups
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- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
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- Chemical Kinetics & Catalysis (AREA)
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- Adhesives Or Adhesive Processes (AREA)
- Epoxy Resins (AREA)
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- Other Resins Obtained By Reactions Not Involving Carbon-To-Carbon Unsaturated Bonds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
前記カチオン重合性成分(B)が、架橋縮合環を有するカチオン重合性化合物(B1)をカチオン重合性成分(B)100質量部中に10~50質量部含有することを特徴とするものである。
前記ラジカル重合性成分(A)、前記カチオン重合性成分(B)、前記ラジカル重合性開始剤(C)および前記カチオン重合性開始剤(D)の総量100質量部中に、前記ラジカル重合性成分(A)40~60質量部、前記カチオン重合性成分(B)30~50質量部、前記ラジカル重合性開始剤(C)1~10質量部および前記カチオン重合性開始剤(D)1~10質量部を含有することが好ましい。かかる組成物は、初期硬化性に優れている。
まず、本発明の組成物について説明する。本発明の組成物は、ラジカル重合性成分(A)(以下、「成分(A)」とも称す)およびカチオン重合性成分(B)(以下、「成分(B)」とも称す)を含有する組成物である。本発明の組成物においては、架橋縮合環を有するラジカル重合性化合物(A1)(以下、「化合物(A1)」とも称す」を、成分(A)100質量部中に70~100質量部含有し、架橋縮合環を有するカチオン重合性化合物(B1)(以下、「化合物(B1)」とも称す)を、成分(B)100質量部中に10~50部含有する。すなわち、化合物(A1)と化合物(B1)を上記の通り適切な割合で含有することにより、硬化速度に優れ、かつ、接着力および耐水性に優れた硬化物が得られる。
成分(A)は、ラジカル重合性基を有する化合物である。このラジカル重合性基とは、ラジカルの存在下で重合が可能な基を意味し、例えば、アクリル基、メタクリル基、ビニル基およびチオール基等が挙げられる。成分(A)は、化合物(A1)、カチオン重合性基を有し、イソシアヌレート環および架橋縮合環を有さないラジカル重合性化合物(A2)(以下、「化合物(A2)」とも称す)、イソシアヌレート環を有し、架橋縮合環を有さないラジカル重合性化合物(A3)(以下、「化合物(A3)」とも称す)および化合物(A1)~化合物(A3)に属さないその他のラジカル重合性化合物から構成される。なお、単独または2種以上の、これらの化合物を混合して使用することができる。
化合物(A1)は、架橋縮合環を有するラジカル重合性化合物である。化合物(A1)が有する架橋縮合環とは、3個以上の炭素原子を共有する縮合環を意味し、一般式(I)で表される構造を有する架橋縮合環が含まれていることが好ましい。
化合物(A2)としては、カチオン重合性基を有し、イソシアヌレート環および架橋縮合環を有さないラジカル重合性化合物であればよく、特に制限されない。
化合物(A3)としては、イソシアヌレート環を含有し、架橋縮合環を有さないラジカル重合性化合物であればよく、特に制限されない。
その他のラジカル重合性化合物としては、例えば、エチレン、プロピレン、ブチレン、イソブチレン、塩化ビニル、塩化ビニリデン、フッ化ビニリデン、テトラフルオロエチレン等の不飽和脂肪族炭化水素;(メタ)アクリル酸、α-クロルアクリル酸、イタコン酸、マレイン酸、シトラコン酸、フマル酸、ハイミック酸、クロトン酸、イソクロトン酸、ビニル酢酸、アリル酢酸、桂皮酸、ソルビン酸、メサコン酸、コハク酸モノ[2-(メタ)アクリロイロキシエチル]、フタル酸モノ[2-(メタ)アクリロイロキシエチル]、ω-カルボキシポリカプロラクトンモノ(メタ)アクリレート等の両末端にカルボキシ基と水酸基とを有するポリマーのモノ(メタ)アクリレート;1個のカルボキシル基と2個以上の(メタ)アクリロイル基とを有する多官能(メタ)アクリレート等の不飽和多塩基酸;(メタ)(メタ)アクリル酸メチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸-t-ブチル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸n-オクチル、(メタ)アクリル酸イソオクチル、(メタ)アクリル酸イソノニル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸メトキシエチル、(メタ)アクリル酸ジメチルアミノメチル、(メタ)アクリル酸ジメチルアミノエチル、(メタ)アクリル酸アミノプロピル、(メタ)アクリル酸ジメチルアミノプロピル、(メタ)アクリル酸エトキシエチル、(メタ)アクリル酸ポリ(エトキシ)エチル、(メタ)アクリル酸ブトキシエトキシエチル、(メタ)アクリル酸エチルヘキシル、(メタ)アクリル酸フェノキシエチル、(メタ)アクリル酸テトラヒドロフリル、(メタ)アクリル酸ビニル、(メタ)アクリル酸アリル、(メタ)アクリル酸ベンジル、1,10-デカンジオールジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、トリメチロールエタントリ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ポリエステル(メタ)アクリレートオリゴマー等の不飽和一塩基酸および多価アルコールまたは多価フェノールのエステル;(メタ)アクリル酸亜鉛、(メタ)アクリル酸マグネシウム等の不飽和多塩基酸の金属塩;マレイン酸無水物、イタコン酸無水物、シトラコン酸無水物、メチルテトラヒドロ無水フタル酸、テトラヒドロ無水フタル酸、トリアルキルテトラヒドロ無水フタル酸、5-(2,5-ジオキソテトラヒドロフリル)-3-メチル-3-シクロヘキセン-1,2-ジカルボン酸無水物、トリアルキルテトラヒドロ無水フタル酸-無水マレイン酸付加物、ドデセニル無水コハク酸、無水メチルハイミック酸等の不飽和多塩基酸の酸無水物;(メタ)アクリルアミド、メチレンビス-(メタ)アクリルアミド、ジエチレントリアミントリス(メタ)アクリルアミド、キシリレンビス(メタ)アクリルアミド、α-クロロアクリルアミド等の不飽和一塩基酸および多価アミンのアミド;アクロレイン等の不飽和アルデヒド;(メタ)アクリロニトリル、α-クロロアクリロニトリル、シアン化ビニリデン、シアン化アリル等の不飽和ニトリル;スチレン、4-メチルスチレン、4-エチルスチレン、4-メトキシスチレン、4-ヒドロキシスチレン、4-クロロスチレン、ジビニルベンゼン、ビニルトルエン、ビニル安息香酸、ビニルスルホン酸、4-ビニルベンゼンスルホン酸、ビニルベンジルメチルエーテル、ビニルベンジルグリシジルエーテル等の不飽和芳香族化合物;メチルビニルケトン等の不飽和ケトン;ビニルアミン、アリルアミン、N-ビニルピロリドン、ビニルピペリジン等の不飽和アミン化合物;ビニルメチルエーテル、ビニルエチルエーテル、n-ブチルビニルエーテル、イソブチルビニルエーテル、アリルグリシジルエーテル等のビニルエーテル;マレイミド、N-フェニルマレイミド、N-シクロヘキシルマレイミド等の不飽和イミド類;インデン、1-メチルインデン等のインデン類;1,3-ブタジエン、イソプレン、クロロプレン等の脂肪族共役ジエン類;ポリスチレン、ポリメチル(メタ)アクリレート、ポリ-n-ブチル(メタ)アクリレート、ポリシロキサン等の重合体分子鎖の末端にモノ(メタ)アクリロイル基を有するマクロモノマー類;ビニルクロリド、ビニリデンクロリド、ジビニルスクシナート、ジアリルフタラート、トリアリルホスファート、トリアリルイソシアヌラート、ビニルチオエーテル、ビニルイミダゾール、ビニルオキサゾリン、ビニルカルバゾール、ビニルピロリドンおよびビニルピリジンおよびポリイソシアネート化合物のビニルウレタン化合物等が挙げられる。
本発明の組成物に含まれるカチオン重合性成分(B)は、カチオン重合性基を有し、ラジカル重合性基を有さない化合物である。成分(B)は、化合物(B1)、カチオン重合性基を有し、架橋縮合環を有さない重量平均分子量1,000以上30,000未満のカチオン重合性化合物(B2)(以下、「化合物(B2)」とも称す)、架橋縮合環を有さない重量平均分子量200以上1,000未満のカチオン重合性化合物(B3)(以下、「化合物(B3)」とも称す)および化合物(B1)~化合物(B3)に属さないその他のカチオン重合性化合物から構成される。なお、本発明の組成物では、単独または2種以上の成分(B)を混合して使用することができる。また、分子量は、化合物が重合体である場合には、重量平均分子量(Mw)を示すものである。
化合物(B1)は、架橋縮合環を有するカチオン重合性化合物である。架橋縮合環の中でも耐水性に優れることから、上記一般式(I)で表される構造を有する架橋縮合環が好ましく、特に上記架橋縮合環No.6、No.7およびNo.8を有する化合物(B1)を含有する接着剤は高い接着力および耐水性を有することから、好ましい。架橋縮合環No.6は、構造が安定で生産性が高いことから特に好ましい。
化合物(B2)は、架橋縮合環を有さない重量平均分子量1,000以上30,000未満のカチオン重合性化合物であればよく、特に制限されない。重量平均分子量は、上述の測定方法によって測定できる。化合物(B2)を含有する組成物は、耐水性が向上することから好ましい。
化合物(B3)は、架橋縮合環を有さない重量平均分子量200以上1,000未満のカチオン重合性化合物であればよく、特に限定されない。化合物(B3)を含有する組成物は、接着力と塗布性を両立できることから好ましい。化合物(B3)としては、例えば芳香族エポキシ化合物、脂環式エポキシ化合物、脂肪族エポキシ化合物、オキセタン化合物等が挙げられる。ただし、エポキシ基とオキセタニル基を同一分子内に有する化合物は、オキセタン化合物に分類される。
本発明の組成物に用いられる成分(C)としては、従来既知のラジカル重合性開始剤を用いることが可能である。
本発明の組成物に用いられる成分(D)は、可視光線、紫外線、X線、電子線、高周波のような活性エネルギー線(以下、単に「活性エネルギー線」とも称する。)照射により酸を発生させることが可能な化合物(以下、「光カチオン重合性開始剤」とも称する。)、または加熱により酸を発生させることが可能な化合物(以下、「熱カチオン重合性開始剤」とも称する。)である。
aは1~5の整数である。
a個のR10は各々独立で、同一でも異なっていても構わない。
a個のR10は、少なくとも1つが、芳香環を有する上記有機基であり、a個のR10中に含まれる芳香環の数が3以上である。QはS,N,Se,Te,P,As,Sb,Bi,O,I,Br,Cl,F,N=Nからなる群から選ばれる原子あるいは原子団である。また、陽イオン[A]m+中のQの原子価をqとしたとき、m=a-qなる関係が成り立つことが必要である。ただし、N=Nは原子価0として扱う。
R131、R132、R133およびR134は、それぞれ独立に、水素原子、ハロゲン原子または炭素原子数1~10のアルキル基を表し、
R135は、水素原子、ハロゲン原子、炭素原子数1~10のアルキル基または下記化学式(A)~(C)より選択されるいずれかの置換基を表し、Anq-はq価の陰イオンを表し、pは電荷を中性にする係数を表す。
R240、R241、R242、R243およびR244は、それぞれ独立に、水素原子、ハロゲン原子または炭素原子数1~10のアルキル基を表し、*は、一般式(5)中のSとの結合位置を表す。
本発明の組成物には溶剤を用いてもよく、溶剤は、組成物中の各成分を分散または溶解可能なものであり、常温常圧下で液体の化合物である。なお、溶剤としては、アクリル基、メタクリル基、ビニル基、エポキシ基、オキセタン基を有する化合物を含まないものを用いることができる。
本発明の組成物は、上記の成分以外も必要に応じてその他の成分を含むことができる。その他の成分は、必要に応じて、無機フィラー、有機フィラー、顔料、シランカップリング剤、染料等の着色剤、光増感剤、消泡剤、増粘剤、チクソ剤、界面活性剤、レベリング剤、難燃剤、可塑剤、安定剤、重合禁止剤、紫外線吸収剤、酸化防止剤、静電防止剤、流動調整剤および接着促進剤等の各種樹脂添加物等を含むことができる。その他の成分の合計の含有量は、本発明の組成物の固形分中に30質量%以下が好ましい。
次に、本発明の接着剤について説明する。
本発明の接着剤は、本発明の組成物を含むものである。本発明の組成物を含むものであることで、本発明の接着剤は、硬化速度、接着力および耐水性に優れている。
次に、本発明の硬化物について説明する。
本発明の硬化物は、本発明の組成物の硬化物である。本発明の硬化物は、例えば、硬化速度および接着力に優れた接着層として用いることができる。なお、本発明の組成物については、「組成物」の項に記載の内容と同様とすることができるので、ここでの説明は省略する。
次に、本発明の硬化物の製造方法について説明する。
本発明の硬化物の製造方法は、本発明の組成物を硬化する硬化工程を有する。本発明の硬化物の製造方法によれば、硬化工程が本発明の組成物を用いるものであるため、硬化速度および接着力を有する硬化物を得ることができる。以下、本発明の硬化物の製造方法の各工程について詳細に説明する。
硬化工程は、本発明の組成物を硬化する工程であり、活性エネルギー線を照射または加熱する工程を含む。このような硬化方法については、「A.組成物」の項に記載の内容と同様とすることができる。
本発明の硬化物の製造方法は、必要に応じてその他の工程を有するものであってもよい。このような工程としては、本発明の組成物を硬化する工程の前に、本発明の組成物を塗布する工程等を挙げることができる。本発明の組成物を塗布する方法としては、スピンコーター、ロールコーター、バーコーター、ダイコーター、カーテンコーター、各種の印刷、浸漬等の公知の方法を用いることができる。塗布する工程は、本発明の組成物を基材上に塗布することができる。
下記表1~表5に記載の配合に従って、各成分を配合して組成物を得た。各成分は以下の材料を用いた。なお、表中の配合量は、各成分の質量部を表す。
A1-1:トリシクロデカンジメタノールジアクリレート
A1-2:ジシクロペンタニルアクリレ-ト
A2-1:4-n-ヒドロキシブチルアクリレート
A2-2:化合物(A2)No.1
A3-1:トリ(アクリロイルエチル)イソシアヌレート
A3-2:ε-カプロラクトン変性トリス(2-アクリロキシエチル)
イソシアヌレート
A4-1:1,6-ヘキサンジオールジアクリレート
A4-2:1,10-デカンジオールジアクリレート
B1-1:化合物(B1)No.1
B1-2:化合物(B1)No.2
B2-1:グリシジルメタクリレートとメチルメタクリレートの共重合物
(重量平均分子量8,000、エポキシ当量500~600g/
eq.)
B2-2:グリシジルメタクリレートとメチルメタクリレートの共重合物
(重量平均分子量15,000、エポキシ当量500~600g/
eq.)
B3-1:1,4-ブタンジオールジグリシジレート
B3-2:3,4-エポキシシクロヘキシルメチル-3,4-エポキシ
シクロヘキシルカルボキシレート
B3-3:トリメチロールプロパントリグリシジルエーテル
B3-4:3,3’-[オキシビス(メチレン)]ビス(3-エチルオキセ
タン)
B3-5:ビスフェノールAのジグリシジエーテル
C-1:1-ヒドロキシシクロヘキシルフェニルケトン
D-1:CPI-100P(サンアプロ株式製)
E-1:レベリング剤(東レ・ダウコーニング社製SH-29PA)
得られた各組成物につき、粘度、初期硬化性、接着力および耐水性を、下記の手順に従って評価した。
得られた各組成物を、それぞれ25℃においてE型粘度計で粘度を測定した。粘度が30~80mPa・sの組成物は塗工性に優れることから好ましく、40~70mPa・sの組成物は、特に好ましい。
得られた各組成物を、硬化後の厚みが3μmとなるように、一枚のPMMAフィルム(住友化学(株)製テクノロイ125S001)にそれぞれ塗布した後、もう一枚のコロナ放電処理を施したCOP(シクロオレフィンポリマー、日本ゼオン(株)製:品番ゼオノアフィルム14-060)フィルムとラミネーターを用いて貼り合わせ、無電極紫外光ランプを用いて1,000mJ/cm2に相当する光をCOPフィルム越しに照射して評価用サンプルを得た。
得られた評価用サンプルについて30℃、50%RH、大気圧条件下で露光から3分静置した後に、2.0cm幅に切り出して評価用サンプルを得た。この評価用サンプルを用いて90°ピール試験を行い、下記基準で評価を行った。結果を下記表1~表5に併記する。
B:接着力が0.4N/20mm以上、0.6N/20mm未満
C:接着力が0.4N/20mm未満
評価がA、Bの物は接着剤として好ましく使用でき、評価がAの物が特に好ましい。評価がCのものは、使用できる用途が限定されるため好ましくない。
得られた評価用サンプルについて30℃、50%RH、大気圧条件下で露光から12時間後に、2.0cm幅に切り出して接着力評価用サンプルを得た。得られたサンプルについて、上記の条件で90°ピール試験を行い接着力を測定し、下記の基準で評価を行った。
B:接着力が1.5N/20mm以上2.5N/20mm未満
C:接着力が1.0N/20mm以上1.5N/20mm未満
D:接着力が1.0N/20mm未満
接着力がAまたはBの物は接着剤として使用でき、特にAのものが好ましい。接着力がC、Dのものは、接着剤として好ましくない。
耐水性については温水後接着力により評価した。得られた評価用サンプルについて30℃、50%RH、大気圧条件下で露光から12時間後に、60℃の温水に48時間浸漬した後、温水から取り出して乾燥させたのち、2.0cm幅に切り出して温水後接着力評価用サンプルを得た。得られたサンプルについて、上記の方法で90°ピール試験を行い、温水後接着力を測定し、下記の基準で評価を行った。
B:温水後接着力が1.5N/20mm以上2.5N/20mm未満
C:温水後接着力が1.0N/20mm以上1.5N/20mm未満
D:温水後接着力が1.0N/20mm未満
温水後接着力がA、BまたはCの物は耐水性に優れた接着剤として使用でき、AまたはBのものが好ましく、特にAのものが好ましい。温水後接着力がDのものは、耐水性が求められる用途の接着剤として好ましくない。
Claims (19)
- ラジカル重合性成分(A)およびカチオン重合性成分(B)を含有する組成物において、
前記ラジカル重合性成分(A)が、架橋縮合環を有するラジカル重合性化合物(A1)をラジカル重合性成分(A)100質量部中に70~100質量部含有し、
前記カチオン重合性成分(B)が、架橋縮合環を有するカチオン重合性化合物(B1)をカチオン重合性成分(B)100質量部中に10~33.3質量部含有し、
さらに、ラジカル重合性開始剤(C)およびカチオン重合性開始剤(D)を含有し、
前記ラジカル重合性成分(A)、前記カチオン重合性成分(B)、前記ラジカル重合性開始剤(C)および前記カチオン重合性開始剤(D)の総量100質量部中に、前記ラジカル重合性成分(A)40~60質量部、前記カチオン重合性成分(B)30~50質量部、前記ラジカル重合性開始剤(C)1~10質量部および前記カチオン重合性開始剤(D)1~10質量部を含有することを特徴とする組成物。 - 前記カチオン重合性成分(B)として、架橋縮合環を有さない重量平均分子量1,000以上30,000未満のカチオン重合性化合物(B2)を含有する請求項1または2記載の組成物。
- 前記カチオン重合性成分(B)として、架橋縮合環を有さない重量平均分子量200以上1,000未満のカチオン重合性化合物(B3)を含有する請求項1~3のうちいずれか一項記載の組成物。
- 前記カチオン重合性化合物(B3)が、オキセタニル基を有する化合物を含む請求項4記載の組成物。
- 前記ラジカル重合性成分(A)として、カチオン重合性基を有し、イソシアヌレート環および架橋縮合環を有さないラジカル重合性化合物(A2)を含有する請求項1~5のうちいずれか一項記載の組成物。
- 前記ラジカル重合性成分(A)として、イソシアヌレート環を含有し、架橋縮合環を有さないラジカル重合性化合物(A3)を含有する請求項1~6のうちいずれか一項記載の組成物。
- 請求項1~7のうちいずれか一項記載の組成物を含有することを特徴とする接着剤。
- 請求項1~7のうちいずれか一項記載の組成物からなることを特徴とする硬化物。
- 請求項1~7のうちいずれか一項記載の組成物に対して、活性エネルギー線を照射または加熱する工程を含むことを特徴とする硬化物の製造方法。
- ラジカル重合性成分(A)およびカチオン重合性成分(B)を含有する組成物において、
前記ラジカル重合性成分(A)が、架橋縮合環を有するラジカル重合性化合物(A1)をラジカル重合性成分(A)100質量部中に70~100質量部含有し、
前記カチオン重合性成分(B)が、架橋縮合環を有するカチオン重合性化合物(B1)をカチオン重合性成分(B)100質量部中に10~50質量部含有し、
さらに、ラジカル重合性開始剤(C)およびカチオン重合性開始剤(D)を含有し、
前記ラジカル重合性成分(A)、前記カチオン重合性成分(B)、前記ラジカル重合性開始剤(C)および前記カチオン重合性開始剤(D)の総量100質量部中に、前記ラジカル重合性成分(A)40~60質量部、前記カチオン重合性成分(B)30~50質量部、前記ラジカル重合性開始剤(C)1~10質量部および前記カチオン重合性開始剤(D)1~10質量部を含有し、
前記カチオン重合性成分(B)として、架橋縮合環を有さない重量平均分子量200以上1,000未満のカチオン重合性化合物(B3)である脂肪族エポキシ化合物を含有することを特徴とする組成物。 - 前記カチオン重合性成分(B)として、架橋縮合環を有さない重量平均分子量1,000以上30,000未満のカチオン重合性化合物(B2)を含有する請求項11または12記載の組成物。
- 前記カチオン重合性化合物(B3)が、オキセタニル基を有する化合物を含む請求項11~13のうちいずれか一項記載の組成物。
- 前記ラジカル重合性成分(A)として、カチオン重合性基を有し、イソシアヌレート環および架橋縮合環を有さないラジカル重合性化合物(A2)を含有する請求項11~14のうちいずれか一項記載の組成物。
- 前記ラジカル重合性成分(A)として、イソシアヌレート環を含有し、架橋縮合環を有さないラジカル重合性化合物(A3)を含有する請求項11~15のうちいずれか一項記載の組成物。
- 請求項11~16のうちいずれか一項記載の組成物を含有することを特徴とする接着剤。
- 請求項11~16のうちいずれか一項記載の組成物からなることを特徴とする硬化物。
- 請求項11~16のうちいずれか一項記載の組成物に対して、活性エネルギー線を照射または加熱する工程を含むことを特徴とする硬化物の製造方法。
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