JP7337034B2 - 半導体パッケージおよび半導体装置 - Google Patents

半導体パッケージおよび半導体装置 Download PDF

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JP7337034B2
JP7337034B2 JP2020154536A JP2020154536A JP7337034B2 JP 7337034 B2 JP7337034 B2 JP 7337034B2 JP 2020154536 A JP2020154536 A JP 2020154536A JP 2020154536 A JP2020154536 A JP 2020154536A JP 7337034 B2 JP7337034 B2 JP 7337034B2
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semiconductor package
substrate
semiconductor
exposed
frame
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JP2022048623A (ja
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洋輔 中田
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to JP2020154536A priority Critical patent/JP7337034B2/ja
Priority to US17/348,892 priority patent/US11508698B2/en
Priority to DE102021120891.2A priority patent/DE102021120891B4/de
Priority to CN202111062226.0A priority patent/CN114188294A/zh
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Description

本開示は、半導体パッケージおよび半導体装置に関する。
特許文献1には、複数の半導体素子と、配線用素子とを樹脂封止して一体化した構成の半導体装置が開示されている。
国際公開第2010/110170号
特許文献1に記載の半導体装置では、例えばソース電極を外部の回路と接続するために、ワイヤボンドまたはリードフレームといった外部接続部材を設ける必要があった。また、配線用素子が半導体装置の中央に設けられた場合には、制御端子の接続部材と主電流の接続部材とが干渉してしまうことから、レイアウトが制限されるという問題があった。本開示は、上記の問題点を解決するためになされたものであり、複数の半導体素子と配線用素子とを樹脂封止して一体化した半導体パッケージにおいて、レイアウトの自由度および組み立ての容易さを向上することを目的とする。
本開示の半導体パッケージは、導体基板と、導体基板の上面に接合されたスイッチング機能を有する複数の半導体素子と、導体基板の上面に接合された複数の半導体素子より少数の配線用素子と、導体基板の下面を除く一部と、複数の半導体素子と、配線用素子とを封止する封止材と、を備え、複数の半導体素子のそれぞれは、第1基板と、第1基板の導体基板と反対側に設けられた第1主電極部と、第1基板の導体基板側に設けられ、導体基板と接合された第2主電極部と、第1主電極部と第2主電極部との間に流れる電流を制御するための制御パッドと、を備え、配線用素子は、第2基板と、第2基板の導体基板と反対側に設けられた複数の第1パッドと、第2基板の導体基板と反対側に設けられ、複数の第1パッドと電気的に接続され、制御パッドとワイヤによって接続された複数の第2パッドと、を備え、複数の半導体素子の夫々の第1主電極部と電気的に接続され、導体基板の下面が露出する封止材の面から一部が露出するフレームと、複数の第1パッドと電気的に接続され、封止材の、導体基板の下面が露出する面とは反対側の面から一部が露出する複数の端子ブロックと、をさらに備える。
本開示の半導体パッケージによれば、半導体素子の主電流経路となる導体基板およびフレームの両方が封止材の一方の面から露出する。従って、半導体素子の制御端子となる配線用素子の第2パッドの接続を封止材の他方の面上で行うことにより、主電流経路の配線との干渉を抑制することができる。そのため、配線用素子のレイアウトの自由度が向上する。また、本開示の半導体パッケージは主電流経路となるフレームを内蔵するため、半導体パッケージの外部の回路との接続のために別途の接続部材を必要とせず、容易に接続を行うことができる。従って、本開示の半導体パッケージによれば容易に半導体装置を組み立てることができる。
導体基板上の半導体素子と配線用素子の配置を示す図である。 図1のA-A´断面図である。 実施の形態1の半導体パッケージを上方から見た平面図である。 実施の形態1の半導体パッケージを下方から見た平面図である。 図3のB-B´線に沿った実施の形態1の半導体パッケージの断面図である。 図3のC-C´線に沿った実施の形態1の半導体パッケージの断面図である。 図3のB-B´線と同様の断面における実施の形態1の変形例の半導体パッケージの断面図である。 絶縁基板の上面図である。 実施の形態1の半導体装置の上面図である。
1.実施の形態1
1.1 序
図1は、実施の形態1の半導体パッケージ1について示す模式図である。但し、半導体パッケージ1に含まれるフレーム5、複数の端子ブロック6、スペーサ導体7、および封止材8は、図1では説明の都合上省略されており、図3から図6で図示される。
図1に示すように、半導体パッケージ1は、導体基板2、複数の半導体素子3、および配線用素子4を備えている。半導体素子3の個数は2個以上であればよい。また、配線用素子4の個数は半導体素子3の個数より少なければよい。図1では、8個の半導体素子3と、1個の配線用素子4とを備える半導体パッケージ1を示しており、以下、この半導体パッケージ1について説明する。
各半導体素子3は、導体基板2の上面に接合され、導体基板2と電気的かつ熱的に接続されている。配線用素子4も、各半導体素子3と同様に、導体基板2の上面に接合され、導体基板2と電気的かつ熱的に接続されている。図1の例では、平面視において8個の半導体素子3が配線用素子4を取り囲むように配置されている。
1.2 半導体素子
各半導体素子3は、スイッチング機能を有する素子であり、例えばSiCを半導体材料として含むMOSFET(以下、「SiC-MOSFET」と称する)である。但し、各半導体素子3は、Siなど、SiC以外を半導体材料として含む半導体素子であってもよい。また、各半導体素子3は、IGBT(Insulated Gate Bipolar Transistor)など、MOSFET以外の半導体素子であってもよい。
図1に示されるように、各半導体素子3は、第1基板である半導体基板31、おもて面電極32、裏面電極(図示せず)、1または複数の制御パッド34、および耐圧構造35を備える。
第1主電極部であるおもて面電極32は、半導体基板31の導体基板2と逆側の面であるおもて面に設けられている。おもて面電極32は、MOSFETのソース電極に対応している。
第2主電極部である裏面電極(図示せず)は、半導体基板31の導体基板2側の面である裏面に設けられており、導体基板2と接合されている。これにより、各半導体素子3の裏面電極の電位は互いに等しくなっている。裏面電極は、MOSFETのドレイン電極に対応している。
制御パッド34は、おもて面電極32と裏面電極との間に流れる電流を制御するためのパッドである。制御パッド34は、MOSFETのゲート電極に対応している。
おもて面電極32、裏面電極、および制御パッド34は、例えば、Ni、Cu、Au、またはAgなどのシンタ接続が可能な膜を備えている。おもて面電極32、裏面電極、および制御パッド34は、Alなどの電極材と、その上のシンタ接続が可能な膜との積層構造であってもよい。
1.3 配線用素子
図2は、図1のA-A´線に沿った断面図である。但し、図2において導体基板2の図示は省略されている。図2に示されるように、配線用素子4は、第2基板である配線用基板41、絶縁膜42、複数の接続配線43、金属膜44、および保護膜45を備えている。
配線用基板41は、例えばSiからなる。
複数の接続配線43は、配線用基板41の導体基板2と逆側の面であるおもて面に、絶縁膜42を介して設けられる。各接続配線43は、第1パッド43a、第2パッド43b、および引き回し部43cを備えている。第1パッド43aと第2パッド43bとは、引き回し部43cによって電気的に接続されている。
複数の接続配線43は、例えばAlからなる電極パターンである。複数の接続配線43のうち少なくとも第1パッド43aに、例えば、Ni、Cu、Au、またはAgなどのシンタ接続が可能な膜46が形成されていてもよい。必要に応じて、第2パッド43bまたは引き回し部43cに、シンタ接続が可能な膜46が形成されていてもよい。また、接続配線43自体が、シンタ接続可能な材料で構成されていてもよい。
金属膜44は、配線用基板41の導体基板2側の面である裏面に設けられており、導体基板2と接合されている。つまり、金属膜44は導体基板2との接合用の膜である。
保護膜45は、絶縁膜42の少なくとも一部と、接続配線43の少なくとも一部とを覆う。第1パッド43aと第2パッド43bは、保護膜45から露出する。
1.4 半導体素子と配線用素子の接続
各半導体素子3の制御パッド34は、配線用素子4の第2パッド43bと電気的に接続される。この接続には、AuまたはAgからなる細線ワイヤ、もしくはAlからなるワイヤが用いられてもよい。
各半導体素子3の裏面電極と、配線用素子4の金属膜44とは、共に導体基板2に接続される。
各半導体素子3のおもて面電極32は、フレーム5(図3から図6参照)に接続される。
配線用素子4の第1パッド43aには、端子ブロック6が接続される。
各半導体素子3の裏面電極と導体基板2の接合、金属膜44と導体基板2の接合、おもて面電極32とフレーム5との接合、および、第1パッド43aと端子ブロック6との接続には、シンタ接合を用いることができる。シンタ接合に用いられる接合材は、例えばAgまたはCuからなる。この接合材は、加圧接合プロセスまたは無加圧接合プロセスなどにより接続を形成する。
半導体素子3の上面におけるおもて面電極32の周辺には耐圧構造35があり、半導体素子3の端部はドレイン電位になっている。そのため、半導体素子3の端部をフレーム5と絶縁するには、ある程度の絶縁距離が必要である。そこで、半導体素子3の端部とフレーム5との距離を稼ぐために、おもて面電極32は、スペーサ導体7(図5参照)を介してフレーム5と接続されてもよい。スペーサ導体7は、フレーム5と一体形成された部品でもよいし、フレーム5と接合材で接続された別体の部品でもよい。
1.5 封止
複数の半導体素子3と、1または複数の配線用素子4と、導体基板2の少なくとも一部と、フレーム5の少なくとも一部と、複数の端子ブロック6の少なくとも一部とは、封止材8により封止される。
図3から図6は、フレーム5と封止材8を含む半導体パッケージ1を示す図である。
図3は、半導体パッケージ1をおもて側からみた平面図である。図3に示されるように、フレーム5は平面視においてその中央部に開口を有している。フレーム5の開口は、配線用素子4に重なっており、これによりフレーム5は配線用素子4とは接続されない(図5参照)。さらに、フレーム5の開口は、配線用素子4と接続される半導体素子3の制御パッド34の上部に達していてもよい。その場合、配線用素子4と制御パッド34とを接続するワイヤボンドのワイヤの高さを気にすることなくフレーム5を設けることができる。また、配線用素子4の第1パッド43aに接続された端子ブロック6は、図3に示されるように、封止材8の上面からその一部が露出する。
図4は、半導体パッケージ1を裏側からみた平面図である。図5は、図3のB-B´線に沿った半導体パッケージ1の断面図である。図6は、図3のC-C´線に沿った半導体パッケージ1の断面図である。図4から図6に示されるように、封止材8の下面から、導体基板2の下面とフレーム5の少なくとも2箇所が露出する。なお、図5では、説明の都合上ワイヤの図示が省略されている。
封止材8の下面から露出するフレーム5の2つの露出部は、図5および図6に示すように、同じく封止材8の下面から露出する導体基板2の下面を挟んで対向する。
図5および図6に示されるように、封止材8から露出する導体基板2の下面と、封止材8から露出するフレーム5の露出部との間には、導体基板2とフレーム5との間の絶縁距離を確保するための沿面構造8aが設けられている。図5および図6において、沿面構造8aは、封止材8の凹型の部分である。
図7に示されるように、沿面構造8aは、封止材8の凸形の部分であってもよい。図5または図7に示される沿面構造8aは、トランスファーモールド法による半導体パッケージの封止工程に使用される金型を用いて形成される。図7に示されるように沿面構造8aが封止材8の凸型の部分である場合、半導体パッケージ1が後述する絶縁基板12と接合される際、回路パターンの隙間に重なる位置に沿面構造8aが配置されることによって、沿面構造8aを回路パターンに対する半導体パッケージ1の位置決め部品として使用することが可能である。なお、図7では、説明の都合上ワイヤの図示が省略されている。
1.6 半導体装置
図8は、絶縁基板12の上面図である。絶縁基板12は、絶縁基材13と、絶縁基材13の上面に互いに隙間を空けて設けられた複数の回路パターン10N,10P,10O1,10O2とを備える。
絶縁基板12の回路パターン10N,10P,10O1,10O2に複数の半導体パッケージ1が電気的かつ熱的に接続されることにより、半導体装置11が形成される。回路パターン10N,10P,10O1,10O2と各半導体パッケージ1との接続には、はんだ接合またはシンタ接合が用いられてもよい。
図9は、2個の半導体パッケージ1を含む半導体装置11の上面図である。半導体装置11は、ハーフブリッジ回路を構成しており、上アームと下アームの夫々に半導体パッケージ1が1個ずつ用いられている。なお、上アームまたは下アームに複数の半導体パッケージ1が用いられてもよい。
図9において、上アーム用の半導体パッケージを半導体パッケージ1H、下アーム用の半導体パッケージを半導体パッケージ1Lと表記している。
回路パターン10Pおよび回路パターン10Nは、それぞれ半導体装置11のP電位およびN電位に対応する。また、回路パターン10O1,10O2は、半導体装置11の出力電位に対応する。回路パターン10O1,10O2は、回路パターン10Pを挟んで対向する位置に配置される。
図5から図7で示されたように、フレーム5の少なくとも2箇所と、導体基板2が半導体パッケージ1の裏面から露出する。上アームの半導体パッケージ1Hでは、導体基板2の下面が回路パターン10Pと接続され、フレーム5の一方の露出部が回路パターン10O2と接続され、他方の露出部が回路パターン10O1と接続される。すなわち、上アームの半導体パッケージ1Hにおけるフレーム5の他方の露出部は、下アームの半導体パッケージ1Lにおいて導体基板2が接続される回路パターン10O1に接続される。
回路パターン10O2には、半導体装置11から電流を取り出すための出力端子51が接続されている。回路パターン10PにはP主電極52が接続され、回路パターン10NにはN主電極53が接続される。P主電極52およびN主電極53は、外部のコンデンサモジュールなどと接続される。
下アームの半導体パッケージ1Lでは、導体基板2が回路パターン10O1に接続され、フレーム5の2つの露出部が回路パターン10Nに接続されている。
下アームの半導体パッケージ1Lにおいても、半導体パッケージ1Hと同様、フレーム5が2箇所で封止材8から露出するため、回路パターン10Nは、フレーム5の各露出部に対応する位置に分岐して配設されている。
上アームの半導体パッケージ1Hが出力端子51側に配置され、下アームの半導体パッケージ1LがP主電極52とN主電極53の側に配置される。上アームの半導体パッケージ1Hと下アームの半導体パッケージ1Lは、互いに略直角になる向きで配置される。
半導体パッケージ1の平面形状は矩形である。複数の端子ブロック6は、半導体パッケージ1の平面視における外形の辺に対して斜め方向に配列される。
各端子ブロック6は、外部信号端子54に対してワイヤ55で電気的に接続される。外部信号端子54に入力された制御信号が、端子ブロック6と配線用素子4の接続配線43とを経由して半導体素子3に伝えられる。こうして、半導体パッケージ1が駆動され、半導体装置11の回路が動作する。なお、外部信号端子54と端子ブロック6との接合は、ワイヤを用いない直接接合であってもよい。
1.7 作用効果
半導体素子3の裏面電極に接続された導体基板2と、半導体素子3のおもて面電極32に接続されたフレーム5とは、半導体パッケージ1の下面から露出する。半導体パッケージ1の上面からは、端子ブロック6のみが露出する。そのため、主電流を取り扱うための電流容量の大きい配線接続を設ける必要がなく、簡易な接続方法により半導体装置11を構成することができる。
半導体パッケージ1では、主電流経路としてのフレーム5が封止材8に露出部を除き内包されているため、外部の配線材料を用いて主電極を接続する必要がない。そして、半導体素子3の裏面およびおもて面を、同一のダイボンド工程で回路パターンに接続することができるため、半導体装置11の製造工程が少なくなる。回路規模の大きい半導体装置11を組み立てる場合には、寸法の大きい部材を使用するため公差が大きくなることがある。しかし、半導体パッケージ1はフレーム5を内蔵しているため、公差が小さい。従って、製造性および信頼性の高い半導体装置11を安定して生産することができる。
また、回路パターン同士を極力近づけることができるため、半導体装置11の寄生インダクタンスを極力小さくすることができる。従って、半導体素子3にSiC-MOSFETを用いた場合に生じるリンギングを抑制することができる。
端子ブロック6は、少数のワイヤにより外部信号端子54と接続される。あるいは、端子ブロック6は、はんだ等を用いて直接外部信号端子54と接続される。いずれの場合も、端子ブロック6と外部信号端子54との接続は半導体パッケージ1の上面側で行われるため、半導体パッケージ1の下面側における主電流回路パターンと干渉しない。従って、レイアウト自由度と歩留まりが向上する。その結果、簡易な組み立てで半導体装置11を構成することができ、製造コストが低減する。
図9に示した半導体装置11において、半導体パッケージ1を用いることにより、回路パターンのレイアウトの自由度が向上するため、低Ls化および省スペース化を図ることができる。
また、上アームの半導体パッケージ1Hと下アームの半導体パッケージ1Lが略直角に配置されることで、回路パターンが等長配線になり、低Ls化の実現およびアンバランス動作の防止を図ることができる。
また、複数の端子ブロック6を半導体パッケージ1の辺に対して斜めに配列することで、上アームの半導体パッケージ1Hと下アームの半導体パッケージ1Lとを略直角に配置しても、以下の2つの効果が得られる。
1つ目の効果は、端子ブロック6と外部信号端子54とをワイヤボンド接合する際に、ワイヤ同士が干渉することが抑制されることである。
2つ目の効果は、上アームの半導体パッケージ1Hに対する外部信号端子54の配列と、下アームの半導体パッケージ1Lに対する外部信号端子54の配列を、平行にすることができる。これにより、外部信号端子54に対する制御基板の取り付け性が確保される。
従って、上アームの半導体パッケージ1Hの配置方向と下アームの半導体パッケージ1Lの配置方向がなす角は、上記の2つの効果を奏する範囲において、厳密な直角からずれていても良い。上記の「略直角」における「略」は、このような誤差を許容する意味で用いられている。
沿面構造8aが封止材8の一部を用いて形成されることで、沿面構造8aを設けることによる追加のコストなしで、沿面距離を稼ぐことができる他、半導体パッケージ1の小型化を図ることができる。沿面構造8aが封止材8の一部の凸部である場合、回路パターン同士の隙間に沿面構造8aが入る設計にすることで、セルフアライメントの部品として活用することができ、半導体装置11の製造性を向上することができる。
なお、各実施の形態を自由に組み合わせたり、各実施の形態を適宜、変形、省略したりすることが可能である。
1,1H,1L 半導体パッケージ、2 導体基板、3 半導体素子、4 配線用素子、5 フレーム、6 端子ブロック、7 スペーサ導体、8 封止材、8a 沿面構造、10N,10O1,10O2,10P 回路パターン、11 半導体装置、12 絶縁基板、13 絶縁基材、31 半導体基板、32 おもて面電極、34 制御パッド、35 耐圧構造、41 配線用基板、42 絶縁膜、43 接続配線、43a 第1パッド、43b 第2パッド、43c 引き回し部、44 金属膜、45 保護膜、51 出力端子、52 P主電極、53 N主電極、54 外部信号端子、55 ワイヤ。

Claims (8)

  1. 導体基板と、
    前記導体基板の上面に接合されたスイッチング機能を有する複数の半導体素子と、
    前記導体基板の上面に接合された前記複数の半導体素子より少数の配線用素子と、
    前記導体基板の下面を除く一部と、前記複数の半導体素子と、前記配線用素子とを封止する封止材と、
    を備え、
    前記複数の半導体素子のそれぞれは、
    第1基板と、
    前記第1基板の前記導体基板と反対側に設けられた第1主電極部と、
    前記第1基板の前記導体基板側に設けられ、前記導体基板と接合された第2主電極部と、
    前記第1主電極部と前記第2主電極部との間に流れる電流を制御するための制御パッドと、
    を備え、
    前記配線用素子は、
    第2基板と、
    前記第2基板の前記導体基板と反対側に設けられた複数の第1パッドと、
    前記第2基板の前記導体基板と反対側に設けられ、前記複数の第1パッドと電気的に接続され、前記制御パッドとワイヤによって接続された複数の第2パッドと、
    を備え、
    前記複数の半導体素子の夫々の前記第1主電極部と電気的に接続され、前記導体基板の下面が露出する前記封止材の面から一部が露出するフレームと、
    前記複数の第1パッドと電気的に接続され、前記封止材の、前記導体基板の下面が露出する面とは反対側の面から一部が露出する複数の端子ブロックと、
    をさらに備える、
    半導体パッケージ。
  2. 前記封止材から露出する前記導体基板の下面と、前記封止材から露出する前記フレームの露出部との間に、凸形または凹形の沿面構造をさらに備える、
    請求項1に記載の半導体パッケージ。
  3. 請求項1または請求項2に記載の少なくとも1つの半導体パッケージと、
    前記少なくとも1つの半導体パッケージが接合される絶縁基板と、を備え、
    前記絶縁基板は、
    絶縁基材と、
    前記絶縁基材の上面に互いに隙間を空けて設けられた複数の回路パターンとを備え、
    前記複数の回路パターンは、前記封止材から露出する前記導体基板の下面と、前記封止材から露出する前記フレームの露出部とに接続される、
    半導体装置。
  4. 前記少なくとも1つの半導体パッケージにおける前記沿面構造は、請求項2に記載の少なくとも1つの半導体パッケージであり、
    前記沿面構造は、前記封止材の一部である凸形であり、前記少なくとも1つの半導体パッケージが前記絶縁基板と接合される際、前記複数の回路パターンの隙間に重なる、
    請求項3に記載の半導体装置。
  5. 前記少なくとも1つの半導体パッケージは、ハーフブリッジ回路の上アームと下アームの夫々を構成し、
    前記少なくとも1つの半導体パッケージの夫々において、前記フレームの少なくとも2箇所が前記封止材から露出する、
    請求項3または請求項4に記載の半導体装置。
  6. 前記少なくとも1つの半導体パッケージの夫々において、前記フレームの前記封止材からの2つの露出部が、平面視において、前記封止材から露出する前記導体基板の下面を挟んで対向し、
    前記下アームを構成する前記少なくとも1つの半導体パッケージにおける前記フレームの前記封止材からの前記2つの露出部は、N主電極に対応する前記回路パターンに接続され、
    前記上アームを構成する前記少なくとも1つの半導体パッケージにおける前記フレームの前記封止材からの前記2つの露出部の一方は、前記半導体装置の出力端子に接続され、他方は前記下アームを構成する前記少なくとも1つの半導体パッケージの前記導体基板が接続される前記回路パターンに接続される、
    請求項5に記載の半導体装置。
  7. 前記上アームを構成する前記少なくとも1つの半導体パッケージは、前記下アームを構成する前記少なくとも1つの半導体パッケージの配置方向に対して略直角に配置される、
    請求項6に記載の半導体装置。
  8. 前記少なくとも1つの半導体パッケージの平面形状は矩形であり、
    前記複数の端子ブロックは、前記少なくとも1つの半導体パッケージの平面視における外形の辺に対して斜めに配列された、
    請求項7に記載の半導体装置。
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