JP7064122B2 - 現場での硬化及び視覚的フィードバックを有する光学的接着装置 - Google Patents
現場での硬化及び視覚的フィードバックを有する光学的接着装置 Download PDFInfo
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Description
本出願は、2016年5月3日に出願された米国仮出願第62/331,257号、発明の名称「Optical Bonding Machine」の優先権を主張し、この文献の内容全体は、参照により本明細書に援用される。
Claims (20)
- 光学的接着装置であって、
前記光学的接着装置の内部領域内に配置され、第1の基板を支持する透明支持体と、
第2の基板をピックアップし、前記透明支持体上において、前記第2の基板を前記第1の基板と接触させるように構成されたロボット配置ヘッドと、
カメラであって、前記第1の基板が前記透明支持体に支持されたときに前記カメラの視野が前記第1の基板の中央部分を網羅するように配置され、前記第1の基板と前記第2の基板との間の光学的透明接着剤の流れの映像を捕捉するカメラと、
を備え、
前記映像は、前記光学的接着のプロセスのリアルタイム視覚情報を提供するために表示され、
前記透明支持体は、前記光学的接着のプロセスの間、静止する、
光学的接着装置。 - 請求項1に記載の光学的接着装置であって、
前記映像は、前記光学的接着装置に動作可能に接続されたディスプレイに表示される、
光学的接着装置。 - 請求項1に記載の光学的接着装置であって、
前記映像は、コントローラが前記ロボット配置ヘッドを手動で下降させて前記第1の基板と前記第2の基板とを光学的接着する際にリアルタイムの視覚フィードバックを提供するために使用される、
光学的接着装置。 - 請求項1に記載の光学的接着装置であって、
前記第1の基板は、電気的にアクティブなディスプレイであり、
前記第2の基板は、前記電気的にアクティブなディスプレイ用の保護カバーガラスである、
光学的接着装置。 - 請求項1に記載の光学的接着装置であって、
前記透明支持体は、前記透明支持体の周囲の領域から持ち上げられた部分を含む、
光学的接着装置。 - 請求項1に記載の光学的接着装置であって、さらに、
2つの保持領域を有するキャリアを備え、
前記2つの保持領域は、前記第1の基板と前記第2の基板とを収容し、
前記キャリアは、前記第1の基板及び前記第2の基板を光学的接着装置にロードするために、第1の位置から第2の位置に移動する、
光学的接着装置。 - 請求項1に記載の光学的接着装置であって、
前記光学的接着のプロセスは大気圧で行われる、
光学的接着装置。 - 光学的接着装置であって、
前記光学的接着装置の内部領域内に配置され、第1の基板を支持する透明支持体と、
第2の基板をピックアップし、前記透明支持体上において、前記第2の基板を前記第1の基板と接触させるように構成されたロボット配置ヘッドと、
前記透明支持体に近接して配置され、前記透明支持体及び前記第1の基板の中央部分を通過する紫外線を出射し、前記第1の基板、光学的透明接着剤、及び前記第2の基板を含む接着された基板の間で、前記光学的透明接着剤を硬化させる硬化源と、
を備え、
前記接着された基板は、前記透明支持体上に残置されたまま硬化される、
光学的接着装置。 - 請求項8に記載の光学的接着装置であって、
前記硬化源は、前記光学的接着装置内の第1の位置から第2の位置に移動され、前記第1の位置は、前記透明支持体の下方に配置されたカメラの視野外の位置であり、前記第2の位置は、前記透明支持体の直下の硬化位置である、
光学的接着装置。 - 請求項8に記載の光学的接着装置であって、さらに、
前記光学的接着装置内に配置され、前記硬化源に電力を供給する硬化源コントローラを備える、
光学的接着装置。 - 請求項8に記載の光学的接着装置であって、
前記接着された基板は、前記光学的接着装置の内部領域内で大気圧で硬化される、
光学的接着装置。 - 請求項8に記載の光学的接着装置であって、さらに、
2つの保持領域を有するキャリアを備え、
前記2つの保持領域は、前記第1の基板と前記第2の基板とを収容し、
前記キャリアは、前記第1の基板及び前記第2の基板を光学的接着装置にロードするために、第1の位置から第2の位置に移動する、
光学的接着装置。 - 請求項8に記載の光学的接着装置であって、
前記第1の基板は、電気的にアクティブなディスプレイであり、
前記第2の基板は、前記電気的にアクティブなディスプレイ用の保護カバーガラスである、
光学的接着装置。 - 請求項8に記載の光学的接着装置であって、
前記透明支持体は、前記透明支持体の周囲の領域から持ち上げられた部分を含む、
光学的接着装置。 - 光学的接着方法であって、
光学的接着装置の内部領域内に位置する透明支持体上に第1の基板を配置することと、
前記第1の基板上に光学的透明接着剤を吐出することと、
前記第1の基板と前記第2の基板とを接触させて、前記第1の基板と前記第2の基板との間で前記光学的透明接着剤を流動させることと、
前記第1の基板と前記第2の基板との間の前記光学的透明接着剤の流れの映像であって、前記第1の基板が前記透明支持体に支持されたときにカメラの視野が前記第1の基板の中央部分を網羅するように配置された前記カメラにより捕捉された映像を表示することと、
を備え、
前記透明支持体は、光学的接着のプロセスの間、静止する、
光学的接着方法。 - 請求項15に記載の光学的接着方法であって、さらに、
前記接触後、前記第1の基板及び前記第2の基板を搬送する前に、前記第1の基板と前記第2の基板との間の前記光学的透明接着剤を前記光学的接着装置の内部領域内で硬化させることを備える、
光学的接着方法。 - 請求項15に記載の光学的接着方法であって、
前記カメラは、前記光学的接着装置の前記内部領域内の前記透明支持体の下方に配置されている、
光学的接着方法。 - 請求項15に記載の光学的接着方法であって、さらに、
前記第2の基板がロボット配置ヘッドによって保持されている間に前記第2の基板上に少なくとも1つの光学的透明接着剤のドットを塗布し、最初の接触時に接着剤間の接触を促進することを備える、
光学的接着方法。 - 請求項15に記載の光学的接着方法であって、さらに、
欠陥の存在について前記接着された基板を検査することを備え、
前記検査は、前記第1の基板の下方に配置されたカメラによって捕捉された前記接着された基板の映像又は画像を検査することを含む、
光学的接着方法。 - 請求項15に記載の光学的接着方法であって、
前記方法は、大気圧で行われる、
光学的接着方法。
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