JP7043076B2 - Lithium-nickel-based composite oxide and its manufacturing method - Google Patents

Lithium-nickel-based composite oxide and its manufacturing method Download PDF

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JP7043076B2
JP7043076B2 JP2018537210A JP2018537210A JP7043076B2 JP 7043076 B2 JP7043076 B2 JP 7043076B2 JP 2018537210 A JP2018537210 A JP 2018537210A JP 2018537210 A JP2018537210 A JP 2018537210A JP 7043076 B2 JP7043076 B2 JP 7043076B2
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光春 田渕
理樹 片岡
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National Institute of Advanced Industrial Science and Technology AIST
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Description

本発明は、リチウムニッケル系複合酸化物及びその製造方法に関する。 The present invention relates to a lithium nickel-based composite oxide and a method for producing the same.

リチウム含有複合酸化物はリチウムイオン二次電池用の正極活物質として用いられている。リチウムイオン二次電池は、携帯電話、ノートパソコン用電源に使用されるだけでなく、車載用、電力負荷平準化システム用などの中型・大型電源用としても期待されており、一部実用化がなされている。 Lithium-containing composite oxides are used as positive electrode active materials for lithium ion secondary batteries. Lithium-ion secondary batteries are expected not only to be used as power sources for mobile phones and laptop computers, but also for medium-sized and large-sized power sources such as those for in-vehicle use and power load leveling systems, and some of them have been put into practical use. It has been done.

リチウム含有複合酸化物の中でもニッケル酸リチウムは、高い比容量(200mAh/g)を有する4V級正極材料として期待されている。しかしながら、ニッケル酸リチウムは、高容量を得るために高い電圧(上限電圧:4.3V)以上まで充電するとサイクル特性が著しく劣化することが知られている。 Among the lithium-containing composite oxides, lithium nickelate is expected as a 4V class positive electrode material having a high specific volume (200 mAh / g). However, it is known that the cycle characteristics of lithium nickelate are significantly deteriorated when charged to a high voltage (upper limit voltage: 4.3 V) or higher in order to obtain a high capacity.

このような中、本発明者らは、特定の結晶構造を有し、かつ特定のパラメータを有するリチウム複合金属酸化物が、高容量を維持しつつ、サイクル特性の劣化を抑制することを見出している(下記特許文献1参照)。 Under these circumstances, the present inventors have found that a lithium composite metal oxide having a specific crystal structure and a specific parameter suppresses deterioration of cycle characteristics while maintaining a high capacity. (See Patent Document 1 below).

しかしながら、車載用などの長寿命が要求される用途においては、サイクル特性の劣化がさらに抑制された材料が必要である。 However, in applications where a long life is required, such as for automobiles, a material in which deterioration of cycle characteristics is further suppressed is required.

特開2013-56801号公報Japanese Unexamined Patent Publication No. 2013-56801

本発明は上記した従来技術の現状に鑑みてなされたものであり、高容量を有し、かつサイクル特性の劣化が顕著に抑制されたリチウム含有複合酸化物を提供することを目的とする。 The present invention has been made in view of the above-mentioned current state of the prior art, and an object of the present invention is to provide a lithium-containing composite oxide having a high capacity and significantly suppressed deterioration of cycle characteristics.

本発明者らは上記した目的を達成すべく鋭意研究を重ねた結果、驚くべきことに、特定の組成を有するリチウムニッケル系複合酸化物が、高容量を有し、かつサイクル特性の劣化が顕著に抑制されることを見出した。本発明者らは、かかる知見に基づきさらなる研究を重ねることにより、本発明を完成させるに至った。 As a result of diligent research to achieve the above-mentioned object, the present inventors surprisingly find that the lithium nickel-based composite oxide having a specific composition has a high capacity and the cycle characteristics are significantly deteriorated. It was found that it was suppressed. The present inventors have completed the present invention by repeating further research based on such findings.

即ち、本発明は、以下の項に記載の発明を包含する。
項1.一般式(1):
LiNiO2+δ (1)
[式中、xは0.8≦x≦1.3を示し、δは-0.20≦δ≦0.20を示す。]
で表されるリチウムニッケル系複合酸化物であって、
六方晶層状岩塩型構造の結晶相を含み、
格子定数cが14.130Å以上14.190未満である、リチウムニッケル系複合酸化物。
項2.格子体積が100.00Å以上100.50Å未満である、上記項1に記載のリチウムニッケル系複合酸化物。
項3.六方晶層状岩塩型構造の結晶相のみからなる、上記項1又は2に記載のリチウムニッケル系複合酸化物。
項4.上記項1~3のいずれかに記載のリチウムニッケル系複合酸化物の製造方法であって、
水性溶媒中で、リチウム化合物と、水酸化ニッケル及び/又は水溶性ニッケル塩とを混合する第1工程、及び
前記第1工程により得られた混合物を酸化性雰囲気下で焼成する第2工程
を含む、製造方法。
項5.前記第1工程が、リチウム化合物を含む水溶液に水酸化ニッケル及び/又は水溶性ニッケル塩を添加する工程である、上記項4に記載の製造方法。
項6.前記第2工程における焼成温度が600℃以上690℃以下である、上記項4又は5に記載の製造方法。
項7.上記項1~3のいずれかに記載のリチウムニッケル系複合酸化物を含む、リチウムイオン二次電池用正極材料。
項8.上記項7に記載のリチウムイオン二次電池用正極材料を含む、リチウムイオン二次電池。
That is, the present invention includes the inventions described in the following sections.
Item 1. General formula (1):
Li x NiO 2 + δ (1)
[In the equation, x indicates 0.8 ≦ x ≦ 1.3, and δ indicates −0.20 ≦ δ ≦ 0.20. ]
It is a lithium nickel-based composite oxide represented by
Containing a crystalline phase of hexagonal layered rock salt type structure,
A lithium nickel-based composite oxide having a lattice constant c of 14.130 Å or more and less than 14.190.
Item 2. Item 2. The lithium nickel-based composite oxide according to Item 1, wherein the lattice volume is 100.00 Å 3 or more and less than 100.50 Å 3 .
Item 3. Item 2. The lithium nickel-based composite oxide according to Item 1 or 2 above, which comprises only a crystalline phase having a hexagonal layered rock salt structure.
Item 4. The method for producing a lithium nickel-based composite oxide according to any one of Items 1 to 3 above.
It comprises a first step of mixing a lithium compound with a nickel hydroxide and / or a water-soluble nickel salt in an aqueous solvent, and a second step of firing the mixture obtained by the first step in an oxidizing atmosphere. ,Production method.
Item 5. Item 4. The production method according to Item 4, wherein the first step is a step of adding nickel hydroxide and / or a water-soluble nickel salt to an aqueous solution containing a lithium compound.
Item 6. Item 4. The production method according to Item 4 or 5, wherein the firing temperature in the second step is 600 ° C. or higher and 690 ° C. or lower.
Item 7. A positive electrode material for a lithium ion secondary battery containing the lithium nickel-based composite oxide according to any one of Items 1 to 3 above.
Item 8. A lithium ion secondary battery comprising the positive electrode material for a lithium ion secondary battery according to item 7 above.

本発明のリチウムニッケル系複合酸化物をリチウムイオン二次電池用の正極活物質として用いることにより、高容量を有し、かつ高いサイクル安定性を示すリチウムイオン二次電池を提供することが可能となる。 By using the lithium nickel-based composite oxide of the present invention as a positive electrode active material for a lithium ion secondary battery, it is possible to provide a lithium ion secondary battery having a high capacity and high cycle stability. Become.

実施例1で得られた試料のX線回折パターンを示す図である。It is a figure which shows the X-ray diffraction pattern of the sample obtained in Example 1. FIG. 実施例1で得られた試料の充放電試験(負極:リチウム金属)の結果を示す図である。It is a figure which shows the result of the charge / discharge test (negative electrode: lithium metal) of the sample obtained in Example 1. FIG. 実施例1で得られた試料の充放電試験(負極:黒鉛)の結果を示す図である。It is a figure which shows the result of the charge / discharge test (negative electrode: graphite) of the sample obtained in Example 1. FIG. 実施例1で得られた試料の充放電試験(負極:リチウム金属)の結果を示す図である。It is a figure which shows the result of the charge / discharge test (negative electrode: lithium metal) of the sample obtained in Example 1. FIG. 比較例1で得られた試料のX線回折パターンを示す図である。It is a figure which shows the X-ray diffraction pattern of the sample obtained in the comparative example 1. FIG. 比較例1で得られた試料の充放電試験(負極:リチウム金属)の結果を示す図である。It is a figure which shows the result of the charge / discharge test (negative electrode: lithium metal) of the sample obtained in the comparative example 1. FIG. 比較例1で得られた試料の充放電試験(負極:黒鉛)の結果を示す図である。It is a figure which shows the result of the charge / discharge test (negative electrode: graphite) of the sample obtained in the comparative example 1. FIG.

以下、本発明について詳細に説明する。 Hereinafter, the present invention will be described in detail.

1.リチウムニッケル系複合酸化物
本発明は、リチウムニッケル系複合酸化物を包含する。本発明のリチウムニッケル系複合酸化物は、一般式(1):
LiNiO2+δ (1)
[式中、xは0.8≦x≦1.4を示し、δは-0.20≦δ≦0.20を示す。]
で表される化合物である。
1. 1. Lithium-Nickel-based Composite Oxide The present invention includes a lithium-nickel-based composite oxide. The lithium nickel-based composite oxide of the present invention has the general formula (1) :.
Li x NiO 2 + δ (1)
[In the equation, x indicates 0.8 ≦ x ≦ 1.4, and δ indicates −0.20 ≦ δ ≦ 0.20. ]
It is a compound represented by.

上記一般式(1)において、xは、LiとNiとのモル比(Li/Ni)に相当する。xが0.8未満であると容量の低下を招き、xが1.4を超えると結晶構造が電池特性の劣る単斜晶LiNiO-LiNiO系固溶体に変化することから、xは、0.8≦x≦1.4である。また、サイクル特性の高い正極活物質とする観点からは、0.8≦x≦1.3が好ましく、0.9≦x≦1.3がより好ましい。In the above general formula (1), x corresponds to the molar ratio (Li / Ni) of Li and Ni. If x is less than 0.8, the capacity will decrease, and if x exceeds 1.4, the crystal structure will change to a monoclinic LiNiO 2 -Li 2 NiO 3 system solid solution with inferior battery characteristics. , 0.8 ≦ x ≦ 1.4. Further, from the viewpoint of using a positive electrode active material having high cycle characteristics, 0.8 ≦ x ≦ 1.3 is preferable, and 0.9 ≦ x ≦ 1.3 is more preferable.

上記一般式(1)において、δは、酸素量の不定比性に相当する。δは、-0.20≦δ≦0.20、好ましくは-0.15≦δ≦0.15、より好ましくは-0.10≦δ≦0.10である。 In the above general formula (1), δ corresponds to the non-stoichiometricity of the amount of oxygen. δ is −0.20 ≦ δ ≦ 0.20, preferably −0.15 ≦ δ ≦ 0.15, and more preferably −0.10 ≦ δ ≦ 0.10.

上記一般式(1)で表されるリチウムニッケル系複合酸化物としては、例えば、Li1.1NiO、Li1.16NiOなどが挙げられる。Examples of the lithium nickel-based composite oxide represented by the general formula (1) include Li 1.1 NiO 2 and Li 1.16 NiO 2 .

本発明のリチウムニッケル系複合酸化物は、空間群: The lithium nickel-based composite oxide of the present invention has a space group:

Figure 0007043076000001
Figure 0007043076000001

に帰属する六方晶層状岩塩型構造の結晶相を含む。本発明のリチウムニッケル系複合酸化物は、上記の六方晶層状岩塩型構造の結晶相を含んでいればよく、他の岩塩型構造の結晶相(例えば、立方晶岩塩型構造等)を含む混合相であってもよい。混合相である場合、六方晶層状岩塩型構造の結晶相の割合は、容量、サイクル特性、製造工程等の観点から、当該混合相全体を基準(100重量%)として、50~90重量%が好ましい。また、本発明のリチウムニッケル系複合酸化物は、上記の六方晶層状岩塩型構造の結晶相のみからなるものであってもよい。 Includes the crystalline phase of the hexagonal layered rock salt structure attributed to. The lithium nickel-based composite oxide of the present invention may contain the above-mentioned crystal phase of the hexagonal layered rock salt type structure, and may contain a crystal phase of another rock salt type structure (for example, a cubic rock salt type structure). It may be a phase. In the case of a mixed phase, the ratio of the crystal phase of the hexagonal layered rock salt type structure is 50 to 90% by weight based on the entire mixed phase (100% by weight) from the viewpoint of capacity, cycle characteristics, manufacturing process, etc. preferable. Further, the lithium nickel-based composite oxide of the present invention may consist only of the crystal phase of the hexagonal layered rock salt type structure described above.

本発明のリチウムニッケル系複合酸化物は、容量、サイクル特性、製造工程等の観点から、Ni層(3bサイト)に存在する元素の総量を基準(100%)として、Ni層内におけるNiイオンの占有率が99.9%以下、特に80.0~99.0%であることが好ましい。 The lithium nickel-based composite oxide of the present invention contains Ni ions in the Ni layer based on the total amount of elements present in the Ni layer (3b site) from the viewpoints of capacity, cycle characteristics, manufacturing process, etc. The occupancy rate is preferably 99.9% or less, particularly preferably 80.0 to 99.0%.

本発明のリチウムニッケル系複合酸化物は、格子定数aが2.800Å以上2.870Å以下が好ましく、2.830Å以上2.865Å以下がより好ましく、2.840Å以上2.860Å以下が特に好ましい。格子定数aが当該範囲にあることにより、サイクル特性に優れた正極活物質とすることができる。 The lithium nickel-based composite oxide of the present invention preferably has a lattice constant a of 2.800 Å or more and 2.870 Å or less, more preferably 2.830 Å or more and 2.865 Å or less, and particularly preferably 2.840 Å or more and 2.860 Å or less. When the lattice constant a is in the range, it is possible to obtain a positive electrode active material having excellent cycle characteristics.

本発明のリチウムニッケル系複合酸化物は、容量、サイクル特性、製造工程等の観点から、格子定数cが14.130Å以上14.190未満であり、14.131Å以上14.180以下が好ましく、14.132Å以上14.170Å以下がより好ましく、14.133Å以上14.160Å以下がさらに好ましく、14.134Å以上14.150Å以下が一層好ましく、14.135Å以上14.140Å以下が特に好ましい。 The lithium nickel-based composite oxide of the present invention has a lattice constant c of 14.130 Å or more and less than 14.190, preferably 14.131 Å or more and 14.180 or less, preferably 14 from the viewpoint of capacity, cycle characteristics, manufacturing process and the like. It is more preferably .132 Å or more and 14.170 Å or less, further preferably 14.133 Å or more and 14.160 Å or less, further preferably 14.134 Å or more and 14.150 Å or less, and particularly preferably 14.135 Å or more and 14.140 Å or less.

本発明のリチウムニッケル系複合酸化物は、容量、サイクル特性、製造工程等の観点から、格子定数cを格子定数aで除した値(c/a)が4.940以上4.960以下が好ましく、4.942以上4.950以下がより好ましい。 The lithium nickel-based composite oxide of the present invention preferably has a value (c / a) obtained by dividing the lattice constant c by the lattice constant a of 4.940 or more and 4.960 or less from the viewpoints of capacity, cycle characteristics, manufacturing process, and the like. More preferably, it is 4.942 or more and 4.950 or less.

本発明のリチウムニッケル系複合酸化物は、容量、サイクル特性、製造工程等の観点から、格子体積が100.00Å以上100.50Å未満が好ましく、100.01Å以上100.40Å以下がより好ましく、100.02Å以上100.30Å以下がさらに好ましく、100.03Å以上100.20Å以下が一層好ましく、100.04Å以上100.10Å以下が特に好ましい。The lithium nickel-based composite oxide of the present invention preferably has a lattice volume of 100.00 Å 3 or more and less than 100.50 Å 3 from the viewpoint of capacity, cycle characteristics, manufacturing process, etc., preferably 100.01 Å 3 or more and 100.40 Å 3 or less. More preferably, 100.02 Å 3 or more and 100.30 Å 3 or less is further preferable, 100.03 Å 3 or more and 100.20 Å 3 or less is more preferable, and 100.04 Å 3 or more and 100.10 Å 3 or less is particularly preferable.

なお、上記した結晶構造、Ni層内におけるNiイオンの占有率、格子定数a及びc、並びに格子体積は、いずれもCuKαを線源とし、回折角2θの測定範囲を10°以上125°以下とする粉末X線回折測定を行い、当該測定結果を元にリートベルト解析を行うことにより決定又は算出したものである。 The crystal structure, the occupancy rate of Ni ions in the Ni layer, the lattice constants a and c, and the lattice volume all have CuKα as the radiation source, and the measurement range of the diffraction angle 2θ is 10 ° or more and 125 ° or less. It is determined or calculated by performing a powder X-ray diffraction measurement and performing a Rietveld analysis based on the measurement result.

2.リチウムニッケル系複合酸化物の製造方法
本発明は、さらに、上記したリチウムニッケル系複合酸化物の製造方法を包含する。本発明のリチウムニッケル系複合酸化物の製造方法は、水性溶媒中で、リチウム化合物と、水酸化ニッケル及び/又は水溶性ニッケル塩とを混合する工程(本明細書において「第1工程」と記載する場合がある。)、及び当該混合物を酸化性雰囲気下で焼成する工程(本明細書において「第2工程」と記載する場合がある。)を含む。
2. 2. Method for Producing Lithium-Nickel-based Composite Oxide The present invention further includes the above-mentioned method for producing a lithium-nickel-based composite oxide. The method for producing a lithium nickel-based composite oxide of the present invention is a step of mixing a lithium compound with a nickel hydroxide and / or a water-soluble nickel salt in an aqueous solvent (described as "first step" in the present specification. In some cases), and a step of firing the mixture in an oxidizing atmosphere (may be referred to as “second step” in the present specification).

第1工程において用いるリチウム化合物としては特に限定的ではなく、例えば、水酸化リチウム(水和物を含む)、炭酸リチウム、酢酸リチウム(水和物を含む)、硝酸リチウムなどが挙げられる。また、第1工程において用いるリチウム化合物は、仕込みニッケルのモル数に対して1.5倍以上2.5倍以下となるように添加することが好ましい。 The lithium compound used in the first step is not particularly limited, and examples thereof include lithium hydroxide (including hydrate), lithium carbonate, lithium acetate (including hydrate), lithium nitrate and the like. Further, the lithium compound used in the first step is preferably added so as to be 1.5 times or more and 2.5 times or less the number of moles of the charged nickel.

第1工程において用いる水酸化ニッケルとしては、市販のものを用いることができる。また、必要に応じて、水溶性ニッケル塩をアルカリで中和することにより得られるものを用いてもよい。この場合、あらかじめ水溶性ニッケル塩をアルカリで中和することにより得られた水酸化ニッケルを第1工程に使用することもできるし、水性溶媒中に水溶性ニッケル塩を投入して系中でアルカリで中和することで水酸化ニッケルを得ることもできる。水溶性ニッケル塩としては、例えば、硝酸塩、塩化物、硫酸塩、酢酸塩、及びその水和物などが挙げられる。また、水溶性ニッケル塩は1種単独で用いてもよいし、2種以上を混合して用いてもよい。 As the nickel hydroxide used in the first step, commercially available nickel hydroxide can be used. Further, if necessary, those obtained by neutralizing a water-soluble nickel salt with an alkali may be used. In this case, nickel hydroxide obtained by neutralizing the water-soluble nickel salt with an alkali in advance can be used in the first step, or the water-soluble nickel salt is put into an aqueous solvent and alkaline in the system. Nickel hydroxide can also be obtained by neutralizing with. Examples of the water-soluble nickel salt include nitrates, chlorides, sulfates, acetates, and hydrates thereof. Further, the water-soluble nickel salt may be used alone or in combination of two or more.

水溶性ニッケル塩を中和する際に用いるアルカリとしては特に限定的ではなく、例えば、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、アンモニアなどを用いることができる。アルカリの濃度は、アルカリに対して水溶性ニッケル塩を滴下していく中和工程の間中、pH11以上を維持できる濃度であればよい。また、中和工程時の温度は-10℃以上50℃以下とすることが好ましい。中和温度を低下させることにより水酸化ニッケルの核生成速度が速くなり、より微細な反応性の高い水酸化ニッケルを得ることができる。特に反応温度を0℃以下に保持するために、アルカリ水溶液にエタノールなどの不凍液を加えても良い。このように、低温で反応させる場合、アルカリとしては水酸化リチウムを用いることが好ましい。水酸化リチウム不純物として他のアルカリイオンを除去する必要がないうえに、残存する水酸化リチウムは上記したリチウム化合物として使用することもできるという工程上のメリットがある。中和工程時にアルカリ溶液に水溶性ニッケル塩を加えるには、均一な水酸化ニッケルを得るために滴下工程により数時間かけて徐々に行うことが好ましい。また、必要に応じて滴下終了後、沈殿を熟成するために沈殿を室温にて空気を吹き込みながら数時間以上撹拌してもよい。さらに、必要に応じて、沈殿を調製した後、残留アルカリを除去するために、沈殿を蒸留水で水洗後、濾過してもよい。 The alkali used for neutralizing the water-soluble nickel salt is not particularly limited, and for example, sodium hydroxide, potassium hydroxide, lithium hydroxide, ammonia and the like can be used. The concentration of the alkali may be any concentration that can maintain pH 11 or higher during the neutralization step of dropping the water-soluble nickel salt with respect to the alkali. The temperature during the neutralization step is preferably −10 ° C. or higher and 50 ° C. or lower. By lowering the neutralization temperature, the nucleation rate of nickel hydroxide becomes faster, and finer and more reactive nickel hydroxide can be obtained. In particular, in order to keep the reaction temperature below 0 ° C., an antifreeze solution such as ethanol may be added to the alkaline aqueous solution. As described above, when the reaction is carried out at a low temperature, it is preferable to use lithium hydroxide as the alkali. It is not necessary to remove other alkaline ions as lithium hydroxide impurities, and the remaining lithium hydroxide can be used as the above-mentioned lithium compound, which has a merit in the process. In order to add the water-soluble nickel salt to the alkaline solution during the neutralization step, it is preferable to gradually carry out by a dropping step over several hours in order to obtain uniform nickel hydroxide. Further, if necessary, after the completion of the dropping, the precipitate may be stirred at room temperature for several hours or more while blowing air to mature the precipitate. Further, if necessary, after preparing the precipitate, the precipitate may be washed with distilled water and then filtered in order to remove the residual alkali.

このような第1工程の具体的な方法としては、特に制限されないが、本発明のリチウムニッケル系複合酸化物の得やすさと製造工程の容易さの観点から、リチウム化合物を含む水溶液に水酸化ニッケル及び/又は水溶性ニッケル塩を添加する工程とすることが好ましい。この場合、第1工程において用いるリチウム化合物を含む水溶液は、アルカリ性であることが好ましい。アルカリ源としては特に限定的ではなく、例えば、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、アンモニアなどを用いることができる。また、水酸化リチウムは、アルカリ源としてだけではなく、リチウム化合物としても作用するため好ましい。 The specific method of such a first step is not particularly limited, but from the viewpoint of the ease of obtaining the lithium nickel-based composite oxide of the present invention and the ease of the manufacturing process, nickel hydroxide is added to the aqueous solution containing the lithium compound. And / or the step of adding a water-soluble nickel salt is preferable. In this case, the aqueous solution containing the lithium compound used in the first step is preferably alkaline. The alkali source is not particularly limited, and for example, sodium hydroxide, potassium hydroxide, lithium hydroxide, ammonia and the like can be used. Further, lithium hydroxide is preferable because it acts not only as an alkali source but also as a lithium compound.

また、本発明のリチウムニッケル系複合酸化物の製造方法は、上記した第1工程の後、後述する第2工程に供する前に、必要に応じて、混合物を乾燥する工程を含むことが好ましい。乾燥方法としては特に限定的ではなく常法に従って行うことができる。例えば、第1工程で得られた混合物をシャーレ等の容器に移し、50℃以上に保温した乾燥機に入れて数時間乾燥を行う方法などが挙げられる。当該乾燥工程により、第1工程で得られた混合物の乾燥粉末を調製することができる。また、乾燥後、第2工程に供する前に、必要に応じて得られた乾燥粉末を粉砕してもよい。 Further, the method for producing a lithium nickel-based composite oxide of the present invention preferably includes, if necessary, a step of drying the mixture after the above-mentioned first step and before subjecting it to the second step described later. The drying method is not particularly limited and can be carried out according to a conventional method. For example, a method of transferring the mixture obtained in the first step to a container such as a petri dish, placing it in a dryer kept at 50 ° C. or higher, and drying it for several hours can be mentioned. By the drying step, a dry powder of the mixture obtained in the first step can be prepared. Further, after drying, the obtained dry powder may be crushed, if necessary, before being subjected to the second step.

第2工程では、第1工程で得られた混合物を酸化性雰囲気下で焼成する。酸化性雰囲気としては特に限定的ではなく、例えば、大気中雰囲気、酸素気流中などが挙げられる。焼成温度としては、690℃を超えるとサイクル特性が劣化するおそれがあるため、690℃以下の温度であり、好ましくは600℃以上690℃以下、より好ましくは620℃以上680℃以下である。また、焼成時間としては特に限定的ではなく、例えば、1時間~30時間程度とすることができる。なお、この焼成は、過度の焼成をしないことでサイクル特性をより向上させる観点からは、複数回行わず、1回だけ行うことが好ましい。 In the second step, the mixture obtained in the first step is calcined in an oxidizing atmosphere. The oxidizing atmosphere is not particularly limited, and examples thereof include an atmospheric atmosphere and an oxygen air stream. The firing temperature is 690 ° C. or lower, preferably 600 ° C. or higher and 690 ° C. or lower, and more preferably 620 ° C. or higher and 680 ° C. or lower, because the cycle characteristics may deteriorate if the firing temperature exceeds 690 ° C. The firing time is not particularly limited, and may be, for example, about 1 hour to 30 hours. From the viewpoint of further improving the cycle characteristics by preventing excessive firing, it is preferable to perform this firing only once, not a plurality of times.

また、本発明のリチウムニッケル系複合酸化物の製造方法は、上記した第2工程により得られた焼成物を冷却する工程を含むことが好ましい。焼成物の冷却方法としては特に限定的ではなく常法に従って行うことができ、例えば、焼成後、炉内で室温付近まで放置する方法などが挙げられる。 Further, the method for producing a lithium nickel-based composite oxide of the present invention preferably includes a step of cooling the fired product obtained by the above-mentioned second step. The method for cooling the fired product is not particularly limited and can be carried out according to a conventional method. For example, a method of leaving the fired product in a furnace to around room temperature after firing may be mentioned.

さらに、本発明のリチウムニッケル系複合酸化物の製造方法は、必要に応じて、上記した冷却工程を経た後、得られた焼成物を粉砕する工程、洗浄する工程、濾過する工程、及び乾燥する工程の少なくとも1つの工程を含むことが好ましい。これらの工程の具体的な方法としては特に限定的ではなく、常法に従って行うことができる。 Further, in the method for producing a lithium nickel-based composite oxide of the present invention, if necessary, after the above-mentioned cooling step, the obtained fired product is crushed, washed, filtered, and dried. It is preferable to include at least one step of the step. The specific method of these steps is not particularly limited, and can be performed according to a conventional method.

3.リチウムイオン二次電池用正極材料及びリチウムイオン二次電池
上記した本発明のリチウムニッケル系複合酸化物は、リチウムイオン二次電池用正極材料として用いることができる。さらに、当該リチウムイオン二次電池用正極材料、負極、電解質(固体電解質を含む)、及びセパレータと組み合わせることにより、高容量かつサイクル特性に優れたリチウムイオン二次電池(非水系リチウムイオン二次電池及び全固体リチウムイオン二次電池)とすることができる。負極としては特に限定的ではなく、例えば、金属リチウム、黒鉛、Si-SiO系負極、LTO系負極などが挙げられる。電解質としては特に限定的ではなく、LiPFを支持塩とし、炭酸エチル(EC)や炭酸ジメチル(DMC)などの各種溶媒に溶解させた有機電解液、LiS-P、LiS-GeS-P、LiS-SiS-LiPOなどの無機硫化物系固体電解質、リチウムイオン導電性を有する高分子ポリマーなどが挙げられる。セパレータとしては特に限定的ではなく、ポリエチレン、ポリプロピレンなどが挙げられる。
3. 3. Positive Material for Lithium Ion Secondary Battery and Lithium Ion Secondary Battery The lithium nickel-based composite oxide of the present invention described above can be used as the positive electrode material for lithium ion secondary battery. Furthermore, by combining with the positive electrode material, negative electrode, electrolyte (including solid electrolyte), and separator for the lithium ion secondary battery, the lithium ion secondary battery (non-aqueous lithium ion secondary battery) with high capacity and excellent cycle characteristics And an all-solid-state lithium-ion secondary battery). The negative electrode is not particularly limited, and examples thereof include metallic lithium, graphite, Si—SiO-based negative electrode, and LTO-based negative electrode. The electrolyte is not particularly limited, and an organic electrolytic solution in which LiPF 6 is used as a supporting salt and dissolved in various solvents such as ethyl carbonate (EC) and dimethyl carbonate (DMC), Li 2 SP 2 S 5 , Li 2 Examples thereof include inorganic sulfide-based solid electrolytes such as S-GeS 2 -P 2 S 5 , Li 2 S-SiS 2 -Li 3 PO 4 , and high-molecular polymers having lithium ion conductivity. The separator is not particularly limited, and examples thereof include polyethylene and polypropylene.

以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明は下記の例に限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to the following examples.

[実施例1]
試料の調製
水酸化リチウム1水和物20.98g(0.50mol)を200mlの蒸留水に加え完全に溶解させた。当該水酸化リチウム溶液に水酸化ニッケル23.18g(0.25mol)を加えて撹拌して分散させた。得られた混合物をポリテトラフルオロエチレン製シャーレに移し、当該シャーレを100℃に保たれた乾燥機に入れ、3時間かけて乾燥を行った。得られた乾燥粉末を粉砕混合し、電気炉にて酸素気流中1時間かけて650℃に昇温し、20時間焼成を行い、その後、炉内で室温付近まで冷却して焼成物を得た。得られた焼成物を粉砕後、蒸留水を用いて水洗処理を行った後、濾過し、100℃で乾燥することにより生成物を得た。
[Example 1]
Sample preparation
20.98 g (0.50 mol) of lithium hydroxide monohydrate was added to 200 ml of distilled water to completely dissolve it. 23.18 g (0.25 mol) of nickel hydroxide was added to the lithium hydroxide solution, and the mixture was stirred and dispersed. The obtained mixture was transferred to a petri dish made of polytetrafluoroethylene, and the petri dish was placed in a dryer kept at 100 ° C. and dried for 3 hours. The obtained dry powder was pulverized and mixed, heated to 650 ° C. in an oxygen stream for 1 hour in an electric furnace, calcined for 20 hours, and then cooled to near room temperature in the furnace to obtain a calcined product. .. The obtained calcined product was pulverized, washed with distilled water, filtered, and dried at 100 ° C. to obtain a product.

X線回折による評価
上記で得られた生成物の実測(+)及び計算(実線)X線回折パターンを図1に示す。また、リートベルト解析により、得られた生成物が層状岩塩型構造を有する六方晶LiNiO単相であること、格子定数aが2.85856(7)Å、格子定数cが14.1383(3)Å、格子体積が100.051(4)Å、c/a値が4.946、Ni層内のNiイオン占有率が90.4(2)%、Li層内のNiイオン占有率が1.27(7)%であることが分かった。
Evaluation by X-ray Diffraction The measured (+) and calculated (solid) X-ray diffraction patterns of the products obtained above are shown in FIG. In addition, the product obtained by Rietveld analysis is a hexagonal LiNiO 2 single phase having a layered rock salt structure, the lattice constant a is 2.58556 (7) Å, and the lattice constant c is 14.1383 (3). ) Å, lattice volume is 100.051 (4) Å 3 , c / a value is 4.946, Ni ion occupancy in Ni layer is 90.4 (2)%, Ni ion occupancy in Li layer is It was found to be 1.27 (7)%.

化学分析
ICP発光分析により上記で得られた生成物の化学組成を求めたところ、Li/Ni比が1.16であることが分かった。
Chemical analysis When the chemical composition of the product obtained above was determined by ICP emission analysis, it was found that the Li / Ni ratio was 1.16.

充放電特性評価
上記で得られた生成物5mgをアセチレンブラック5mgと混合した後、ポリテトラフルオロエチレン0.5mgを用いて正極合材を作製し、当該正極合材をアルミニウムメッシュに圧着して正極とした。次いで、当該正極、負極として金属リチウム、電解液として1M LiPF/EC+DMC系、及びセパレータを用いてコイン型電池を作製し、充放電試験を行った。充放電試験は充電開始で、電位範囲:2.2~4.8V、正極活物質あたりの電流密度:40mA/g、試験温度:30℃の条件で50サイクルまで行った。結果を図2に示す。また、負極として黒鉛を用い、電位範囲を2.0~4.6Vとしたこと以外は上記と同様にして充放電試験を行った。結果を図3に示す。
Evaluation of charge / discharge characteristics After mixing 5 mg of the product obtained above with 5 mg of acetylene black, a positive electrode mixture was prepared using 0.5 mg of polytetrafluoroethylene, and the positive electrode mixture was crimped onto an aluminum mesh to form a positive electrode. And said. Next, a coin-type battery was prepared using the positive electrode, metallic lithium as the negative electrode, 1M LiPF 6 / EC + DMC system as the electrolytic solution, and a separator, and a charge / discharge test was performed. The charge / discharge test was carried out at the start of charging under the conditions of a potential range of 2.2 to 4.8 V, a current density of 40 mA / g per positive electrode active material, and a test temperature of 30 ° C. up to 50 cycles. The results are shown in FIG. Further, a charge / discharge test was carried out in the same manner as above except that graphite was used as the negative electrode and the potential range was 2.0 to 4.6 V. The results are shown in FIG.

また、上記で得られた生成物、ケッチェンブラック、ポリテトラフルオロエチレンを84:8:8の重量比で混合し、段階充電法(40mAh/g充電からスタートし、放電後、充電容量を40mAh/gずつ上昇させて200mAh/gまで充電容量を伸ばしサイクルさせ、次に4.6Vまで充電後2.0Vまで放電させる方法)にて活性化後、2.0~4.6Vで20サイクル充放電させた。結果を図4に示す。初期放電容量は222mAh/gに達し、20サイクル後の放電容量は89%を維持していた。このことから、正極材料中の活物質量を84%にまで上げても良好な充放電特性を示すことがわかった。 Further, the products obtained above, Ketjen black, and polytetrafluoroethylene are mixed at a weight ratio of 84: 8: 8, and a stepwise charging method (starting from 40 mAh / g charging, and after discharging, the charging capacity is 40 mAh. Increase by / g in increments of 200mAh / g to extend the charge capacity and cycle, then charge to 4.6V and then discharge to 2.0V), and then charge for 20 cycles at 2.0 to 4.6V. It was discharged. The results are shown in FIG. The initial discharge capacity reached 222 mAh / g, and the discharge capacity after 20 cycles was maintained at 89%. From this, it was found that even if the amount of active material in the positive electrode material was increased to 84%, good charge / discharge characteristics were exhibited.

[比較例1]
試料の調製
水酸化リチウム1水和物10.70g(0.255mol)を200mlの蒸留水に加え完全に溶解させた。当該水酸化リチウム溶液に水酸化ニッケル23.18g(0.25mol)を加えて撹拌して分散させた。得られた混合物をポリテトラフルオロエチレン製シャーレに移し、当該シャーレを100℃に保たれた乾燥機に入れ、3時間かけて乾燥を行った。得られた乾燥粉末を粉砕混合し、電気炉にて酸素気流中1時間かけて700℃に昇温し、20時間焼成を行い、その後、炉内で室温付近まで冷却して焼成物を得た。得られた焼成物を粉砕後、再度、電気炉にて酸素気流中1時間かけて700℃に昇温し、20時間焼成を行い、その後、炉内で室温付近まで冷却して焼成物を得た。得られた焼成物を粉砕後、蒸留水を用いて水洗処理を行った後、濾過し、100℃で乾燥することにより生成物を得た。
[Comparative Example 1]
Sample preparation
10.70 g (0.255 mol) of lithium hydroxide monohydrate was added to 200 ml of distilled water to completely dissolve it. 23.18 g (0.25 mol) of nickel hydroxide was added to the lithium hydroxide solution, and the mixture was stirred and dispersed. The obtained mixture was transferred to a petri dish made of polytetrafluoroethylene, and the petri dish was placed in a dryer kept at 100 ° C. and dried for 3 hours. The obtained dry powder was pulverized and mixed, heated to 700 ° C. in an oxygen stream for 1 hour in an electric furnace, calcined for 20 hours, and then cooled to near room temperature in the furnace to obtain a calcined product. .. After crushing the obtained calcined product, the temperature is raised to 700 ° C. in an oxygen stream for 1 hour again in an electric furnace, and the calcined product is fired for 20 hours, and then cooled to near room temperature in the furnace to obtain a calcined product. rice field. The obtained calcined product was pulverized, washed with distilled water, filtered, and dried at 100 ° C. to obtain a product.

X線回折による評価
上記で得られた生成物の実測(+)及び計算(実線)X線回折パターンを図5に示す。また、リートベルト解析により、得られた生成物が層状岩塩型構造を有する六方晶LiNiO単相であること、格子定数aが2.87589(3)Å、格子定数cが14.19150(13)Å、格子体積が100.6489(18)Å、c/a値が4.935、Ni層内のNiイオン占有率が100%、Li層内のNiイオン占有率が0.56(5)%であることが分かった。
Evaluation by X-ray Diffraction The measured (+) and calculated (solid) X-ray diffraction patterns of the products obtained above are shown in FIG. In addition, the product obtained by Rietveld analysis is a hexagonal LiNiO 2 single phase having a layered rock salt structure, the lattice constant a is 2.87589 (3) Å, and the lattice constant c is 14.19150 (13). ) Å, lattice volume is 100.6489 (18) Å 3 , c / a value is 4.935, Ni ion occupancy in Ni layer is 100%, Ni ion occupancy in Li layer is 0.56 (5). )% Turned out.

化学分析
ICP発光分析により上記で得られた生成物の化学組成を求めたところ、Li/Ni比が1.02であることが分かった。
Chemical analysis When the chemical composition of the product obtained above was determined by ICP emission analysis, it was found that the Li / Ni ratio was 1.02.

充放電特性評価
上記で得られた生成物5mgをアセチレンブラック5mgと混合した後、ポリテトラフルオロエチレン0.5mgを用いて正極合材を作製し、当該正極合材をアルミニウムメッシュに圧着して正極とした。次いで、当該正極、負極として金属リチウム、電解液として1M LiPF/EC+DMC系、及びセパレータを用いてコイン型電池を作製し、充放電試験を行った。充放電試験は充電開始で、電位範囲:2.2~4.8V、正極活物質あたりの電流密度:40mA/g、試験温度:30℃の条件で50サイクルまで行った。結果を図6に示す。また、負極として黒鉛を用い、電位範囲を2.0~4.6Vとしたこと以外は上記と同様にして充放電試験を行った。結果を図7に示す。
Evaluation of charge / discharge characteristics After mixing 5 mg of the product obtained above with 5 mg of acetylene black, a positive electrode mixture was prepared using 0.5 mg of polytetrafluoroethylene, and the positive electrode mixture was crimped onto an aluminum mesh to form a positive electrode. And said. Next, a coin-type battery was prepared using the positive electrode, metallic lithium as the negative electrode, 1M LiPF 6 / EC + DMC system as the electrolytic solution, and a separator, and a charge / discharge test was performed. The charge / discharge test was carried out at the start of charging under the conditions of a potential range of 2.2 to 4.8 V, a current density of 40 mA / g per positive electrode active material, and a test temperature of 30 ° C. up to 50 cycles. The results are shown in FIG. Further, a charge / discharge test was carried out in the same manner as above except that graphite was used as the negative electrode and the potential range was 2.0 to 4.6 V. The results are shown in FIG.

[結果及び考察]
以上の実施例1及び比較例1の試料のX線回折による評価結果及び化学分析結果を下記表1に、充放電特性評価の結果を下記表2に示す。
[Results and discussion]
The evaluation results and chemical analysis results of the samples of Example 1 and Comparative Example 1 by X-ray diffraction are shown in Table 1 below, and the results of charge / discharge characteristic evaluation are shown in Table 2 below.

Figure 0007043076000002
Figure 0007043076000002

Figure 0007043076000003
Figure 0007043076000003

以上の結果から、実施例1の試料は、比較例1の試料と比較して、負極が金属リチウムの場合及び黒鉛の場合のいずれにおいても、初期充放電容量、初期放電平均電圧、及び初期放電エネルギー密度はやや劣るもののリチウムイオン二次電池用正極材料として十分使用可能な水準であり、初期充放電効率は同程度であり、50サイクル後の放電容量及び50サイクル後の放電容量維持率が優れていることが分かった。
From the above results, the sample of Example 1 has an initial charge / discharge capacity, an initial discharge average voltage, and an initial discharge regardless of whether the negative electrode is metallic lithium or graphite as compared with the sample of Comparative Example 1. Although the energy density is slightly inferior, it is at a level that can be sufficiently used as a positive electrode material for lithium ion secondary batteries, the initial charge / discharge efficiency is about the same, and the discharge capacity after 50 cycles and the discharge capacity retention rate after 50 cycles are excellent. It turned out that.

Claims (7)

一般式(1):
LiNiO2+δ (1)
[式中、xは0.8≦x≦1.3を示し、δは-0.20≦δ≦0.20を示す。]
で表されるリチウムニッケル系複合酸化物であって、
六方晶層状岩塩型構造の結晶相を含み、
Ni層内におけるNiイオンの占有率が99.9%以下であり、格子定数aが2.800Å以上2.870Å以下であり、格子定数cが14.130Å以上14.190未満であり、格子定数cを格子定数aで除した値(c/a)が4.940以上4.960以下であり、且つ、格子体積が100.00Å以上100.50Å未満である、リチウムニッケル系複合酸化物。
General formula (1):
Li x NiO 2 + δ (1)
[In the equation, x indicates 0.8 ≦ x ≦ 1.3, and δ indicates −0.20 ≦ δ ≦ 0.20. ]
It is a lithium nickel-based composite oxide represented by
Containing a crystalline phase of hexagonal layered rock salt type structure,
The occupancy of Ni ions in the Ni layer is 99.9% or less, the lattice constant a is 2.800 Å or more and 2.870 Å or less, the lattice constant c is 14.130 Å or more and less than 14.190 Å , and the lattice . Lithium-nickel-based composite oxidation in which the value (c / a) obtained by dividing the constant c by the lattice constant a is 4.940 or more and 4.960 or less, and the lattice volume is 100.00 Å 3 or more and less than 100.50 Å 3 . thing.
六方晶層状岩塩型構造の結晶相のみからなる、請求項1に記載のリチウムニッケル系複合酸化物。 The lithium nickel-based composite oxide according to claim 1, which comprises only a crystalline phase having a hexagonal layered rock salt structure. 請求項1又は2に記載のリチウムニッケル系複合酸化物の製造方法であって、
水性溶媒中で、リチウム化合物と、水酸化ニッケル及び/又は水溶性ニッケル塩とを混合する第1工程、及び
前記第1工程により得られた混合物を酸化性雰囲気下で焼成する第2工程
を含む、製造方法。
The method for producing a lithium nickel-based composite oxide according to claim 1 or 2.
It comprises a first step of mixing a lithium compound with a nickel hydroxide and / or a water-soluble nickel salt in an aqueous solvent, and a second step of firing the mixture obtained by the first step in an oxidizing atmosphere. ,Production method.
前記第1工程が、リチウム化合物を含む水溶液に水酸化ニッケル及び/又は水溶性ニッケル塩を添加する工程である、請求項3に記載の製造方法。 The production method according to claim 3, wherein the first step is a step of adding nickel hydroxide and / or a water-soluble nickel salt to an aqueous solution containing a lithium compound. 前記第2工程における焼成温度が600℃以上690℃以下である、請求項3又は4に記載の製造方法。 The production method according to claim 3 or 4, wherein the firing temperature in the second step is 600 ° C. or higher and 690 ° C. or lower. 請求項1又は2に記載のリチウムニッケル系複合酸化物を含む、リチウムイオン二次電池用正極材料。 A positive electrode material for a lithium ion secondary battery, which comprises the lithium nickel-based composite oxide according to claim 1 or 2. 請求項6に記載のリチウムイオン二次電池用正極材料を含む、リチウムイオン二次電池。 A lithium ion secondary battery comprising the positive electrode material for a lithium ion secondary battery according to claim 6.
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BIANCHI, V. et al.,Synthesis, structural characterization and magnetic properties of quasistoichiometric LiNiO2,Solid State Ionics,2001年03月,Vol.140, No.1/2,p.1-17,ISSN 0167-2738, 特にTable 1, 2, 2.1.欄, 2.2.欄を参照

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