JP6992571B2 - Brush device and motor - Google Patents

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JP6992571B2
JP6992571B2 JP2018024075A JP2018024075A JP6992571B2 JP 6992571 B2 JP6992571 B2 JP 6992571B2 JP 2018024075 A JP2018024075 A JP 2018024075A JP 2018024075 A JP2018024075 A JP 2018024075A JP 6992571 B2 JP6992571 B2 JP 6992571B2
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choke coil
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謙吾 鈴木
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Denso Corp
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Description

本発明は、ブラシ装置及びモータに関するものである。 The present invention relates to a brush device and a motor.

例えば、特許文献1に開示されるブラシ付きモータのブラシ装置は、ブラシが組み付けられるホルダ部材を備え、該ホルダ部材には、ブラシと電気的に接続されるチョークコイルと、該チョークコイルと接続されて給電回路を構成する端子部材とが組み付けられている。特許文献1のブラシ装置では、径方向の小型化のために、チョークコイルがモータ軸方向に沿う態様でホルダ部材に組み付けられている。また、前記端子部材は、チョークコイルの端部から引き出された端末線と接続される第1接続部と、ホルダ部材側に備えられたターミナルや前記チョークコイル以外の電子部品(例えばサーミスタ)などの回路部品と接続される第2接続部を有している。 For example, the brush device of a brushed motor disclosed in Patent Document 1 includes a holder member to which a brush is assembled, and the holder member includes a choke coil electrically connected to the brush and a choke coil connected to the choke coil. It is assembled with the terminal members that make up the power supply circuit. In the brush device of Patent Document 1, a choke coil is assembled to the holder member in a manner along the motor axial direction in order to reduce the size in the radial direction. Further, the terminal member includes a first connection portion connected to a terminal wire drawn from an end portion of the choke coil, a terminal provided on the holder member side, an electronic component other than the choke coil (for example, a thermistor), and the like. It has a second connection that is connected to circuit components.

特開2015-91159号公報Japanese Unexamined Patent Publication No. 2015-91159

上記のようなブラシ装置では、モータ自身の駆動による振動や車両振動などによって端子部材が振動(共振)してしまうと、その端子部材の振動によって前記第1接続部や第2接続部に断線などが生じるおそれがあり、また、端子部材の振動音が異音となるおそれもある。特に、端子部材の第1接続部及び第2接続部が、チョークコイルの軸線方向(モータ軸方向)の中央に対して一方側、他方側にそれぞれ設けられた構成では、端子部材が第1接続部から第2接続部にかけて長く延びる形状になることから、端子部材が振動しやすく(振幅が大きくなりやすく)なってしまう。その結果、上記の断線などの問題が生じるおそれが高くなる。 In the brush device as described above, when the terminal member vibrates (resonates) due to vibration driven by the motor itself or vehicle vibration, the vibration of the terminal member causes disconnection of the first connection portion or the second connection portion. Also, the vibration noise of the terminal member may become an abnormal noise. In particular, in a configuration in which the first connection portion and the second connection portion of the terminal member are provided on one side and the other side of the center of the choke coil in the axial direction (motor axial direction), the terminal member is first connected. Since the shape extends long from the portion to the second connecting portion, the terminal member tends to vibrate (the amplitude tends to increase). As a result, there is a high possibility that the above-mentioned problems such as disconnection will occur.

本発明は、上記課題を解決するためになされたものであって、その目的は、チョークコイルと接続された端子部材の振動を抑制できるブラシ装置及びモータを提供することにある。 The present invention has been made to solve the above problems, and an object of the present invention is to provide a brush device and a motor capable of suppressing vibration of a terminal member connected to a choke coil.

上記課題を解決するブラシ装置は、ホルダ部材と、前記ホルダ部材に組み付けられ、電機子の整流子に給電するためのブラシと、軸線方向が前記電機子の軸方向と平行なるように前記ホルダ部材に設けられ、前記ブラシと電気的に接続されたチョークコイルと、前記チョークコイルの軸線方向の端部から引き出された端末線と接続された第1接続部、及び回路部品と接続された第2接続部を有する板状の端子部材とを備え、前記第1接続部及び前記第2接続部が、前記チョークコイルの軸線方向中央に対して一方側、他方側にそれぞれ設けられ、前記端子部材は、前記第1接続部から前記第2接続部にかけて延びる板状の長尺部を有し、前記ホルダ部材は、前記長尺部を板厚方向に撓ませつつ該長尺部の板面と当接する当接支持部を備え、前記ホルダ部材は、前記整流子の外周面を囲う周壁部を備え、前記チョークコイル及び前記端子部材の前記長尺部は、前記周壁部の外周側に設けられ、前記長尺部の板面が前記電機子の径方向と直交しており、前記端末線は、前記長尺部の前記第1接続部における前記径方向の外側の板面に接続されているとともに、前記当接支持部は、前記周壁部の外周面から径方向外側に突出しており、その突出先端で前記長尺部の前記第1接続部における前記径方向の内側の板面と当接しているThe brush device for solving the above problems includes a holder member, a brush attached to the holder member to supply power to the commutator of the armature, and the holder member so that the axial direction is parallel to the axial direction of the armature. A choke coil electrically connected to the brush, a first connection portion connected to a terminal wire drawn from an axial end portion of the choke coil, and a second connection portion connected to a circuit component. A plate-shaped terminal member having a connecting portion is provided, and the first connecting portion and the second connecting portion are provided on one side and the other side of the center of the choke coil in the axial direction, respectively. The holder member has a plate-shaped long portion extending from the first connection portion to the second connection portion, and the holder member hits the plate surface of the long portion while bending the long portion in the plate thickness direction. The holder member includes a contact support portion, the holder member includes a peripheral wall portion surrounding the outer peripheral surface of the commutator, and the choke coil and the long portion of the terminal member are provided on the outer peripheral side of the peripheral wall portion. The plate surface of the long portion is orthogonal to the radial direction of the armature, and the terminal line is connected to the outer plate surface of the long portion in the first connection portion in the radial direction. The contact support portion projects radially outward from the outer peripheral surface of the peripheral wall portion, and the protruding tip abuts on the radial inner plate surface of the first connection portion of the long portion. There is .

上記態様によれば、ホルダ部材の当接支持部が、端子部材の長尺部を板厚方向に撓ませつつ該端子部材の長尺部の板面と当接するため、端子部材の振動を抑制でき、その結果、第1接続部や第2接続部における断線や異音の発生を抑制できる。 According to the above aspect, the contact support portion of the holder member abuts on the plate surface of the long portion of the terminal member while bending the long portion of the terminal member in the plate thickness direction, so that the vibration of the terminal member is suppressed. As a result, it is possible to suppress disconnection and generation of abnormal noise in the first connection portion and the second connection portion.

上記態様によれば、ホルダ部材の当接支持部が、端子部材の長尺部を板厚方向に撓ませつつ該長尺部の板面と当接するため、長尺部の振動を効果的に抑制でき、その結果、第1接続部や第2接続部における断線や異音の発生を好適に抑制できる。 According to the above aspect, the contact support portion of the holder member abuts on the plate surface of the long portion while bending the long portion of the terminal member in the plate thickness direction, so that the vibration of the long portion is effectively performed. It can be suppressed, and as a result, the occurrence of disconnection and abnormal noise in the first connection portion and the second connection portion can be suitably suppressed.

上記態様によれば、チョークコイルと端子部材の長尺部を、整流子を囲う周壁部の外周側に配した構成において、該長尺部の板面が電機子の径方向と直交するため、該長尺部を周壁部に対して近接配置することが可能となり、ブラシ装置の径方向の小型化に寄与できる。 According to the above aspect, in a configuration in which the choke coil and the long portion of the terminal member are arranged on the outer peripheral side of the peripheral wall portion surrounding the commutator, the plate surface of the long portion is orthogonal to the radial direction of the armature. The long portion can be arranged close to the peripheral wall portion, which can contribute to the miniaturization of the brush device in the radial direction.

記態様によれば、当接支持部を長尺部の板面に対して好適に当接させることができ、長尺部の振動を好適に抑制できる。
上記ブラシ装置において、前記周壁部は、前記ホルダ部材の基部から前記電機子の軸方向に突出しており、前記基部には収容凹部が設けられており、前記長尺部の前記第1接続部、及び前記端末線は、前記収容凹部内に入り込んでいる。
上記ブラシ装置において、前記周壁部は、前記当接支持部の前記長尺部の延びる方向の前記第2接続部側の部分に、該当接支持部側に向かうにつれて前記径方向の外側に傾斜する傾斜面を有している。
上記ブラシ装置において、前記端子部材は、該端子部材の板厚方向に突出して前記当接支持部と当接する突出部を備えている。
According to the above aspect, the contact support portion can be suitably brought into contact with the plate surface of the long portion, and the vibration of the long portion can be suitably suppressed.
In the brush device, the peripheral wall portion projects from the base portion of the holder member in the axial direction of the armature, the base portion is provided with a housing recess, and the first connection portion of the long portion. And the terminal line has entered the accommodation recess.
In the brush device, the peripheral wall portion is inclined outward in the radial direction toward the contact support portion side to the portion on the second connection portion side in the extending direction of the long portion of the contact support portion. It has an inclined surface.
In the brush device, the terminal member includes a protruding portion that protrudes in the plate thickness direction of the terminal member and comes into contact with the contact support portion.

上記ブラシ装置において、前記長尺部は、その板面が前記チョークコイルと対向しないように配置されている。
上記態様によれば、端子部材の長尺部とチョークコイルとの間でノイズがバイパスしてしまうことを抑制でき、その結果、EMC性能の向上に寄与できる。
In the brush device, the long portion is arranged so that its plate surface does not face the choke coil.
According to the above aspect, it is possible to suppress noise bypass between the long portion of the terminal member and the choke coil, and as a result, it is possible to contribute to the improvement of EMC performance.

上記課題を解決するモータは、前記電機子と、該電機子と対向する界磁磁石と、上記ブラシ装置を備える。
上記態様によれば、ブラシ装置における端子部材の振動が抑制されたモータを提供できる。
A motor that solves the above problems includes the armature, a field magnet facing the armature, and the brush device.
According to the above aspect, it is possible to provide a motor in which the vibration of the terminal member in the brush device is suppressed.

本発明のブラシ装置及びモータによれば、チョークコイルと接続された端子部材の振動を抑制できる。 According to the brush device and the motor of the present invention, the vibration of the terminal member connected to the choke coil can be suppressed.

実施形態におけるモータの側面図。A side view of the motor in the embodiment. 同形態におけるブラシ装置の側面図。A side view of the brush device in the same form. 同形態におけるブラシ装置の組付態様を説明するための側面図。The side view for demonstrating the assembling mode of the brush device in the same form. 同形態における第1及び第2端子部材及びチョークコイルを軸直交方向(Z軸方向)から見た側面図。A side view of the first and second terminal members and the choke coil in the same embodiment as viewed from the direction orthogonal to the axis (Z-axis direction). 図2における5-5線端面図。FIG. 2 is a 5-5 line end view. チョークコイルと端子部材との接続部分における構造を示す模式図。The schematic diagram which shows the structure in the connection part of a choke coil and a terminal member. (a)(b)(c)変更例の当接支持部を説明するための模式図。(A) (b) (c) Schematic diagram for explaining the contact support portion of the modified example. (a)(b)変更例の端子部材を示す断面図。(A) (b) A cross-sectional view showing a terminal member of a modified example.

以下、ブラシ装置及びモータの一実施形態について、図面を参照して説明する。なお、図面では、説明の便宜上、構成の一部を誇張又は簡略化して示す場合がある。また、各部分の寸法比率についても、実際と異なる場合がある。また、以下の説明では、特に言及が無い限り、単に「軸方向」、「径方向」、「周方向」と記載した場合には、モータ(電機子)の回転軸線L1の軸方向、径方向、周方向をそれぞれ意味するものとする。 Hereinafter, an embodiment of the brush device and the motor will be described with reference to the drawings. In the drawings, for convenience of explanation, a part of the configuration may be exaggerated or simplified. In addition, the dimensional ratio of each part may differ from the actual one. Further, in the following description, unless otherwise specified, when "axial direction", "radial direction", and "circumferential direction" are simply described, the axial direction and the radial direction of the rotation axis L1 of the motor (armature) are used. , It shall mean the circumferential direction respectively.

図1に示す本実施形態のモータ10はブラシ付きモータである。モータ10は、例えば、車両の電動シート装置の駆動源として用いられる。モータ10は、回転力を発生させるモータ本体11と、モータ本体11の回転出力を減速し高トルクにして出力する減速部12とから構成されている。なお、図面中のXYZ軸におけるX軸は、モータ10の軸方向に沿った方向を表し、Y軸はX軸と直交するモータ10の幅方向を表し、Z軸はXY平面に対して直交するモータ10の厚み方向を表している。 The motor 10 of the present embodiment shown in FIG. 1 is a motor with a brush. The motor 10 is used, for example, as a drive source for an electric seat device of a vehicle. The motor 10 includes a motor main body 11 that generates a rotational force, and a deceleration unit 12 that decelerates the rotational output of the motor main body 11 to a high torque and outputs the torque. In the drawing, the X-axis in the XYZ axes represents the direction along the axial direction of the motor 10, the Y-axis represents the width direction of the motor 10 orthogonal to the X-axis, and the Z-axis is orthogonal to the XY plane. It represents the thickness direction of the motor 10.

モータ本体11のヨークハウジング13は、軸方向Xの減速部12側に開口する開口部13aを有する有底筒状をなしている。ヨークハウジング13には、開口部13aから径方向外側に延出されたフランジ部13bが形成されている。ヨークハウジング13の内周面には界磁磁石14が固定され、界磁磁石14の内周側には電機子15が回転可能に設けられている。 The yoke housing 13 of the motor body 11 has a bottomed tubular shape having an opening 13a that opens on the deceleration portion 12 side in the axial direction X. The yoke housing 13 is formed with a flange portion 13b extending radially outward from the opening 13a. A field magnet 14 is fixed to the inner peripheral surface of the yoke housing 13, and an armature 15 is rotatably provided on the inner peripheral side of the field magnet 14.

電機子15は、その軸中心に回転軸16を備え、回転軸16の基端部(図1において上端部)は、ヨークハウジング13の底部中央に組み付けられた軸受17により回転可能に支持されている。また、電機子15が備える整流子18は、ヨークハウジング13の開口部13aに組み付けられる後述のブラシ装置30のブラシ38が摺接されるように構成されている。 The armature 15 is provided with a rotating shaft 16 at the center of the shaft, and the base end portion (upper end portion in FIG. 1) of the rotating shaft 16 is rotatably supported by a bearing 17 assembled at the center of the bottom portion of the yoke housing 13. There is. Further, the commutator 18 included in the armature 15 is configured so that the brush 38 of the brush device 30, which will be described later, is slidably contacted with the opening 13a of the yoke housing 13.

減速部12は、ギヤハウジング21と、ギヤハウジング21内に収容された減速機構22とを備えている。ギヤハウジング21は、ヨークハウジング13のフランジ部13bとねじSによって締結固定される。減速機構22は、モータ本体11から延出された回転軸16の先端部と連結部材23を介して連結されたウォーム軸24と、そのウォーム軸24と噛合するウォームホイール25とを備えている。ウォームホイール25の中心部には出力部26が設けられており、回転軸16の回転出力はウォーム軸24及びウォームホイール25によって減速されて出力部26から出力される。 The speed reduction unit 12 includes a gear housing 21 and a speed reduction mechanism 22 housed in the gear housing 21. The gear housing 21 is fastened and fixed to the flange portion 13b of the yoke housing 13 by a screw S. The speed reduction mechanism 22 includes a worm shaft 24 connected to the tip of a rotary shaft 16 extending from the motor body 11 via a connecting member 23, and a worm wheel 25 that meshes with the worm shaft 24. An output unit 26 is provided at the center of the worm wheel 25, and the rotational output of the rotating shaft 16 is decelerated by the worm shaft 24 and the worm wheel 25 and output from the output unit 26.

図2及び図3に示すように、ブラシ装置30は、ヨークハウジング13の開口部13aに装着されるホルダ部材31を備えている。ホルダ部材31は、絶縁性の樹脂材料から形成されている。ホルダ部材31は、ヨークハウジング13の開口部13aを閉塞するホルダ本体部32と、ホルダ本体部32と一体に形成されたコネクタ部33とを備えている。 As shown in FIGS. 2 and 3, the brush device 30 includes a holder member 31 mounted on the opening 13a of the yoke housing 13. The holder member 31 is made of an insulating resin material. The holder member 31 includes a holder main body portion 32 that closes the opening portion 13a of the yoke housing 13, and a connector portion 33 that is integrally formed with the holder main body portion 32.

ホルダ本体部32は、外周縁にエラストマよりなるシール部材34aが設けられた基部34を有している。基部34は、モータ10(電機子15)の軸直交方向(YZ平面)に沿って延びている。基部34の外周縁に設けられたシール部材34aは、ヨークハウジング13のフランジ部13bとギヤハウジング21とによって軸方向(X軸方向)に挟持され、フランジ部13bとギヤハウジング21との間をシールする(図1参照)。なお、コネクタ部33は、ホルダ本体部32の基部34からY軸方向の一方に延出する延出部35の先端に形成されている。 The holder main body portion 32 has a base portion 34 provided with a sealing member 34a made of an elastomer on the outer peripheral edge. The base 34 extends along the axis orthogonal direction (YZ plane) of the motor 10 (armature 15). The sealing member 34a provided on the outer peripheral edge of the base portion 34 is sandwiched in the axial direction (X-axis direction) by the flange portion 13b of the yoke housing 13 and the gear housing 21, and seals between the flange portion 13b and the gear housing 21. (See Fig. 1). The connector portion 33 is formed at the tip of the extending portion 35 extending in one direction in the Y-axis direction from the base portion 34 of the holder main body portion 32.

図3及び図5に示すように、ホルダ本体部32は、基部34から軸方向(X軸方向)に突出する整流子収容部36を有している。整流子収容部36はギヤハウジング21の内部に配置されるとともに、整流子収容部36内に前記整流子18が収容される。 As shown in FIGS. 3 and 5, the holder main body portion 32 has a commutator accommodating portion 36 protruding in the axial direction (X-axis direction) from the base portion 34. The commutator accommodating portion 36 is arranged inside the gear housing 21, and the commutator 18 is accommodated in the commutator accommodating portion 36.

図5に示すように、整流子収容部36は、整流子18の外周面を囲う筒状の周壁部36aと、該周壁部36aの軸方向一端部(反モータ本体側の端部)を略閉塞する底部36bとを有している。底部36bは、整流子18の軸方向一端面(反電機子巻線側の端面)を覆っている。底部36bの中央部には、回転軸16を軸支する軸受36cが設けられ、回転軸16の先端部は整流子収容部36(底部36b)から軸方向外側に突出される。 As shown in FIG. 5, the commutator accommodating portion 36 omits a cylindrical peripheral wall portion 36a surrounding the outer peripheral surface of the commutator 18 and an axial end portion (end portion on the anti-motor body side) of the peripheral wall portion 36a. It has a bottom portion 36b to be closed. The bottom portion 36b covers one end surface of the commutator 18 in the axial direction (end surface on the anti-armature winding side). A bearing 36c that pivotally supports the rotating shaft 16 is provided at the center of the bottom portion 36b, and the tip portion of the rotating shaft 16 projects outward in the axial direction from the commutator accommodating portion 36 (bottom portion 36b).

図2及び図3に示すように、ホルダ本体部32は、整流子収容部36の周壁部36aに一対のブラシ収容部37(図2及び図3では片側のみ図示)を有している。各ブラシ収容部37は、整流子収容部36のY軸方向の一側(延出部35とは反対側)に形成されている。各ブラシ収容部37は、整流子18が配置される周壁部36aの内周側と連通しており、各ブラシ収容部37には、先端部が整流子18の外周面と摺接するブラシ38が収容されている。なお、周方向における各ブラシ38同士の間隔(角度)は90°に設定されている。 As shown in FIGS. 2 and 3, the holder main body portion 32 has a pair of brush accommodating portions 37 (only one side is shown in FIGS. 2 and 3) on the peripheral wall portion 36a of the commutator accommodating portion 36. Each brush accommodating portion 37 is formed on one side (opposite side of the extending portion 35) of the commutator accommodating portion 36 in the Y-axis direction. Each brush accommodating portion 37 communicates with the inner peripheral side of the peripheral wall portion 36a in which the commutator 18 is arranged, and each brush accommodating portion 37 has a brush 38 whose tip portion is in sliding contact with the outer peripheral surface of the commutator 18. It is contained. The distance (angle) between the brushes 38 in the circumferential direction is set to 90 °.

ホルダ本体部32における整流子収容部36(周壁部36a)のZ軸方向の両側には、電気部品が一対のブラシ38の各々に対応して組み付けられている。なお、整流子収容部36の両側の電気部品は、基本的な構成は互いにほぼ同じであるため、図2及び図3には、Z軸方向の手前側の電気部品40のみを図示し、奥側の電気部品についての図示及び詳細な説明は省略する。 Electrical components are assembled on both sides of the commutator accommodating portion 36 (peripheral wall portion 36a) in the holder main body portion 32 in the Z-axis direction corresponding to each of the pair of brushes 38. Since the electrical components on both sides of the commutator accommodating portion 36 have substantially the same basic configuration, only the electrical component 40 on the front side in the Z-axis direction is shown in FIGS. 2 and 3 and is shown in the back. Illustrations and detailed explanations of the electrical components on the side are omitted.

図2に示すように、電気部品40は、第1端子部材41と、第2端子部材42と、チョークコイル43と、サーミスタ44とを備えている。
チョークコイル43は、円柱状の芯材45の外周に巻線46が巻回されて構成されている。チョークコイル43は、その軸線方向(芯材45の長手方向)がモータ10の軸方向(X軸方向)と平行となるようにホルダ部材31に設けられている。なお、以下の説明では、芯材45の長手方向(X軸方向)の両端面のうち、ホルダ部材31の基部34側を向く端面を第2端面45b、その反対側の端面を第1端面45aとする。また、チョークコイル43及びその関係部位の説明において、説明の便宜上、X軸方向の第2端面45b側を下側、第1端面45a側を上側として説明する。
As shown in FIG. 2, the electric component 40 includes a first terminal member 41, a second terminal member 42, a choke coil 43, and a thermistor 44.
The choke coil 43 is configured by winding a winding 46 around the outer circumference of a columnar core material 45. The choke coil 43 is provided on the holder member 31 so that its axial direction (longitudinal direction of the core material 45) is parallel to the axial direction (X-axis direction) of the motor 10. In the following description, of the end faces of the core material 45 in the longitudinal direction (X-axis direction), the end face facing the base 34 side of the holder member 31 is the second end face 45b, and the end face on the opposite side is the first end face 45a. And. Further, in the description of the choke coil 43 and its related parts, for convenience of explanation, the second end surface 45b side in the X-axis direction will be described as the lower side, and the first end surface 45a side will be described as the upper side.

図2及び図3に示すように、ホルダ部材31には、基部34から軸方向(X軸方向)に延びるチョークコイル保持部51が形成されている。チョークコイル保持部51は、チョークコイル43の外周面に倣った円弧状をなしチョークコイル43の組み付けの案内をする案内面52を有している。案内面52は、周壁部36aの外周面に形成されている。また、チョークコイル保持部51は、案内面52に対しチョークコイル43を挟んで対向する保持片53を有している。保持片53は、基部34から延出形成された可撓性のある部位であり、チョークコイル43を案内面52に対して弾性的に押し付けるように構成されている。これにより、チョークコイル保持部51は、案内面52と保持片53とでチョークコイル43を挟持して保持する。 As shown in FIGS. 2 and 3, the holder member 31 is formed with a choke coil holding portion 51 extending in the axial direction (X-axis direction) from the base portion 34. The choke coil holding portion 51 has an arc shape that follows the outer peripheral surface of the choke coil 43, and has a guide surface 52 that guides the assembly of the choke coil 43. The guide surface 52 is formed on the outer peripheral surface of the peripheral wall portion 36a. Further, the choke coil holding portion 51 has a holding piece 53 that faces the guide surface 52 with the choke coil 43 interposed therebetween. The holding piece 53 is a flexible portion extending from the base 34 and is configured to elastically press the choke coil 43 against the guide surface 52. As a result, the choke coil holding portion 51 sandwiches and holds the choke coil 43 between the guide surface 52 and the holding piece 53.

図2に示すように、芯材45のX軸方向の両端部は、巻線46の両端から突出している。チョークコイル43の巻線46の上側の端部から引き出された第1端末線46aは第1端子部材41に接続され、巻線46の下側の端部から引き出された第2端末線46bは第2端子部材42に接続されている。すなわち、第1端子部材41と第2端子部材42とは、チョークコイル43の巻線46を介して互いに電気的に接続されている。なお、第1端子部材41及び第2端子部材42は、金属板材からプレス加工により成形されるものである。また、ホルダ部材31(ホルダ本体部32)への組み付け前の状態では、第1端子部材41及び第2端子部材42は互いに繋がっており、ホルダ部材31への組み付け後に所定箇所(切断部C)が切断されることで互いに分離される(図3などを参照)。 As shown in FIG. 2, both ends of the core material 45 in the X-axis direction protrude from both ends of the winding 46. The first terminal wire 46a drawn from the upper end of the winding 46 of the choke coil 43 is connected to the first terminal member 41, and the second terminal wire 46b drawn from the lower end of the winding 46 is connected to the first terminal member 41. It is connected to the second terminal member 42. That is, the first terminal member 41 and the second terminal member 42 are electrically connected to each other via the winding 46 of the choke coil 43. The first terminal member 41 and the second terminal member 42 are formed from a metal plate by press working. Further, in the state before assembling to the holder member 31 (holder main body portion 32), the first terminal member 41 and the second terminal member 42 are connected to each other, and after assembling to the holder member 31, a predetermined location (cut portion C). Are separated from each other by being cut off (see FIG. 3 and the like).

次に、第1端子部材41及び第2端子部材42の形状などの構成について、図2及び図4を参照して説明する。なお、図4には、切断部Cを切断する前の第1及び第2端子部材41,42が互いに繋がった状態(ホルダ部材31への組み付け前の状態)を示している。また、図4は、図3における第1及び第2端子部材41,42及びチョークコイル43の裏側を示す図である。 Next, configurations such as the shapes of the first terminal member 41 and the second terminal member 42 will be described with reference to FIGS. 2 and 4. Note that FIG. 4 shows a state in which the first and second terminal members 41 and 42 before cutting the cutting portion C are connected to each other (a state before assembling to the holder member 31). Further, FIG. 4 is a diagram showing the back sides of the first and second terminal members 41 and 42 and the choke coil 43 in FIG.

第1端子部材41は、芯材45よりも上側(軸方向の反基部側)に位置する第1部位61と、第1部位61から下側(軸方向の基部34側)に延びる第2部位62とを有している。第1部位61は主として板状をなし、XY平面に対して平行となるように配置されている。また、第1部位61は、芯材45の長手方向と直交する方向(Y軸方向)に延在されている。 The first terminal member 41 has a first portion 61 located above the core material 45 (on the anti-base side in the axial direction) and a second portion extending downward (on the base 34 side in the axial direction) from the first portion 61. It has 62 and. The first portion 61 is mainly plate-shaped and is arranged so as to be parallel to the XY plane. Further, the first portion 61 extends in a direction (Y-axis direction) orthogonal to the longitudinal direction of the core material 45.

図2及び図4に示すように、第1部位61は、ブラシ38から延びるピッグテール38aと接続されるブラシ側接続部63と、巻線46(チョークコイル43)の第1端末線46aと接続されるコイル側接続部64とを有している。ブラシ側接続部63及びコイル側接続部64における接続態様には、溶接、熱かしめ又ははんだ付けなどを適宜採用できる。また、第1部位61は、ブラシ側接続部63とコイル側接続部64との間の部位において、芯材45の第1端面45aと軸方向(X軸方向)に対向する対向部65を有している。 As shown in FIGS. 2 and 4, the first portion 61 is connected to the brush side connecting portion 63 connected to the pigtail 38a extending from the brush 38 and the first terminal wire 46a of the winding 46 (choke coil 43). It has a coil-side connecting portion 64. Welding, heat caulking, soldering, or the like can be appropriately adopted as the connection mode in the brush side connection portion 63 and the coil side connection portion 64. Further, the first portion 61 has a facing portion 65 facing the first end surface 45a of the core material 45 in the axial direction (X-axis direction) at a portion between the brush side connecting portion 63 and the coil side connecting portion 64. is doing.

第2部位62は、第1部位61の対向部65からX軸方向の芯材45側に延出されるとともに、Z軸方向にクランク状に屈曲されている。第2部位62は、芯材45の第1端面45aに対してX軸方向に当接する当接部66を有している。また、第2部位62の先端部はX軸方向下側を向いており、該先端部には、ホルダ本体部32側に対して例えば圧入により固定される固定部67が設けられている(図4参照)。 The second portion 62 extends from the facing portion 65 of the first portion 61 toward the core material 45 in the X-axis direction, and is bent in a crank shape in the Z-axis direction. The second portion 62 has an abutting portion 66 that abuts on the first end surface 45a of the core material 45 in the X-axis direction. Further, the tip portion of the second portion 62 faces downward in the X-axis direction, and the tip portion is provided with a fixing portion 67 fixed to the holder main body portion 32 side, for example, by press fitting (FIG. FIG. 4).

第2端子部材42は、前述のように、第1端子部材41と切り離された金属板材からなり、XY平面に対して平行に設けられている。第2端子部材42は、第1端子部材41の第1部位61に対してY軸方向に並設される第1部位71を有している。第2端子部材42の第1部位71は、第1端子部材41のコイル側接続部64よりも上側(軸方向の反基部側)に位置している。第2端子部材42の第1部位71は、ホルダ部材31への組み付け前の状態において第1端子部材41の第1部位61と繋がっており、ホルダ部材31への組み付け後において切断部Cで切断されることで第1部位61,71同士が分離されるようになっている。なお、図4においては、切断予定部位Cxを破線で示している。切断部C(切断予定部位Cx)は、コイル側接続部64よりも上側(軸方向の反基部側)に設けられている。 As described above, the second terminal member 42 is made of a metal plate material separated from the first terminal member 41, and is provided parallel to the XY plane. The second terminal member 42 has a first portion 71 juxtaposed with respect to the first portion 61 of the first terminal member 41 in the Y-axis direction. The first portion 71 of the second terminal member 42 is located above the coil-side connecting portion 64 of the first terminal member 41 (on the anti-base portion side in the axial direction). The first portion 71 of the second terminal member 42 is connected to the first portion 61 of the first terminal member 41 before being assembled to the holder member 31, and is cut by the cutting portion C after being assembled to the holder member 31. By doing so, the first parts 61 and 71 are separated from each other. In FIG. 4, the planned cutting site Cx is shown by a broken line. The cutting portion C (planned cutting portion Cx) is provided on the upper side (anti-base portion side in the axial direction) of the coil side connecting portion 64.

図2に示すように、第2端子部材42は、第1部位71からX軸方向の下方(基部34側)に延びる第2部位72を有している。第2部位72は、回路部品としてのサーミスタ44と接続されるサーミスタ側接続部73(第2接続部)と、サーミスタ側接続部73からX軸方向の下側に延びる長尺部74を有している。そして、第2部位72(長尺部74)の下端部(X軸方向の基部34側の端部)には、チョークコイル43(巻線46)の第2端末線46bと接続されるコイル側接続部75(第1接続部)が設けられている。なお、コイル側接続部75と第2端末線46bとの接続態様には、溶接、熱かしめ又ははんだ付けなどを適宜採用できる。 As shown in FIG. 2, the second terminal member 42 has a second portion 72 extending downward (on the base 34 side) in the X-axis direction from the first portion 71. The second portion 72 has a thermistor side connection portion 73 (second connection portion) connected to the thermistor 44 as a circuit component, and a long portion 74 extending downward from the thermistor side connection portion 73 in the X-axis direction. ing. Then, at the lower end of the second portion 72 (long portion 74) (the end on the base 34 side in the X-axis direction), the coil side connected to the second terminal wire 46b of the choke coil 43 (winding 46). A connection portion 75 (first connection portion) is provided. Welding, heat caulking, soldering, or the like can be appropriately adopted as the connection mode between the coil-side connecting portion 75 and the second terminal wire 46b.

コイル側接続部75は、第2端末線46bの引き出し長さの短尺化を図るべく、チョークコイル43の軸線方向中央CLよりも下側端部(基部34側の端部)寄りの位置に設けられている。また、サーミスタ側接続部73は、チョークコイル43の軸線方向中央CLよりも上側(反基部側)の位置に設けられている。そして、長尺部74は、コイル側接続部75からサーミスタ側接続部73にかけて主として軸方向(X軸方向)に延びるように構成されている。すなわち、長尺部74は、チョークコイル43の軸線方向に沿って設けられている。なお、長尺部74の下端部(コイル側接続部75)、第2端末線46b、及びチョークコイル43の下端部は、基部34に凹設された収容凹部34b内に入り込んでいる。 The coil side connection portion 75 is provided at a position closer to the lower end portion (end portion on the base 34 side) of the choke coil 43 in the axial direction center CL in order to shorten the lead-out length of the second terminal wire 46b. Has been done. Further, the thermistor side connection portion 73 is provided at a position above (anti-base portion side) of the central CL in the axial direction of the choke coil 43. The long portion 74 is configured to extend mainly in the axial direction (X-axis direction) from the coil side connection portion 75 to the thermistor side connection portion 73. That is, the long portion 74 is provided along the axial direction of the choke coil 43. The lower end of the long portion 74 (coil side connection portion 75), the second terminal wire 46b, and the lower end of the choke coil 43 are inserted into the accommodating recess 34b recessed in the base 34.

サーミスタ側接続部73、長尺部74及びコイル側接続部75を含む第2部位72の全体は板状をなし、XY平面に対して平行に設けられている。また、長尺部74及びコイル側接続部75は、径方向に対して直交するように構成されている。そして、長尺部74の板面方向(Y軸方向)の一端部がチョークコイル43の外周面と対向しており、長尺部74の板面がチョークコイル43の外周面と対向しないように構成されている(図6参照)。 The entire second portion 72 including the thermistor side connecting portion 73, the long portion 74, and the coil side connecting portion 75 has a plate shape and is provided parallel to the XY plane. Further, the long portion 74 and the coil side connecting portion 75 are configured to be orthogonal to the radial direction. Then, one end of the long portion 74 in the plate surface direction (Y-axis direction) faces the outer peripheral surface of the choke coil 43, and the plate surface of the long portion 74 does not face the outer peripheral surface of the choke coil 43. It is configured (see FIG. 6).

サーミスタ側接続部73は、サーミスタ44の第1端子44aと接続されている。サーミスタ44の第2端子44bは、ホルダ部材31に設けられたターミナルTと接続されている。なお、第1及び第2端子44a,44bとの接続態様には、溶接、熱かしめ又ははんだ付けなどを適宜採用できる。 The thermistor side connection portion 73 is connected to the first terminal 44a of the thermistor 44. The second terminal 44b of the thermistor 44 is connected to the terminal T provided on the holder member 31. Welding, heat caulking, soldering, or the like can be appropriately adopted as the connection mode with the first and second terminals 44a and 44b.

ターミナルTは、インサート成形によりホルダ部材31に一体成形され、ホルダ部材31内にターミナルTの一部が埋設されている。ターミナルTの一端部は、ホルダ本体部32から軸方向に突出してサーミスタ44と接続され、他端部は延出部35内を通ってコネクタ部33まで延びている。そして、ターミナルTの他端部(コネクタ部33側の端部)は、コネクタ部33に接続される外部コネクタ(図示略)と電気的に接続されるようになっている。 The terminal T is integrally molded with the holder member 31 by insert molding, and a part of the terminal T is embedded in the holder member 31. One end of the terminal T projects axially from the holder body 32 and is connected to the thermistor 44, and the other end extends through the extension 35 to the connector 33. The other end of the terminal T (the end on the connector portion 33 side) is electrically connected to an external connector (not shown) connected to the connector portion 33.

なお、サーミスタ側接続部73とブラシ側接続部63とは、軸方向から見て、チョークコイル43を挟んだ両側に位置している。より詳しくは、Y軸方向において、ブラシ側接続部63、チョークコイル43、サーミスタ側接続部73の順に並んで配置されている。また、サーミスタ側接続部73とブラシ側接続部63は、軸方向に対して平行な同一平面(XY平面)上に位置している。 The thermistor side connection portion 73 and the brush side connection portion 63 are located on both sides of the choke coil 43 when viewed from the axial direction. More specifically, in the Y-axis direction, the brush side connection portion 63, the choke coil 43, and the thermistor side connection portion 73 are arranged side by side in this order. Further, the thermistor side connection portion 73 and the brush side connection portion 63 are located on the same plane (XY plane) parallel to the axial direction.

ここで、図3、図5及び図6に示すように、前記整流子収容部36の周壁部36aの外周面(より詳しくはZ軸方向の側面36d)には、第2端子部材42の長尺部74の下端部の板面に対してZ軸方向に当接する当接支持部81が設けられている。当接支持部81は、周壁部36aの側面36dからZ軸方向(長尺部74の板厚方向)に突出するベース部82と、ベース部82のY軸方向の中央からZ軸方向(長尺部74の板厚方向)に突出する当接凸部83とを有している。当接凸部83は、軸方向視(X軸方向視)において半円状に突出している(図6参照)。また、当接凸部83はチョークコイル43の軸線方向(X軸方向)に沿って直線状に延び、当接支持部81の下端部は、基部34の収容凹部34bの底面と繋がっている。また、当接支持部81(ベース部82及び当接凸部83)の上端部(軸方向の反基部側の端部)には、軸方向の基部34(収容凹部34b)側に向かうにつれて周壁部36aの側面36dから離れるように傾斜する傾斜面84が形成されている。つまり、傾斜面84は、長尺部74の延在方向(X軸方向)に対して傾斜している。そして、当接凸部83の突出先端(Z軸方向の先端)は、第2端子部材42の長尺部74が板厚方向(Z軸方向)に撓んだ状態で、該長尺部74の下端部(コイル側接続部75)の板面と当接している(図5参照)。 Here, as shown in FIGS. 3, 5, and 6, the length of the second terminal member 42 is on the outer peripheral surface (more specifically, the side surface 36d in the Z-axis direction) of the peripheral wall portion 36a of the commutator accommodating portion 36. A contact support portion 81 that abuts in the Z-axis direction with respect to the plate surface at the lower end of the scale portion 74 is provided. The contact support portion 81 has a base portion 82 protruding in the Z-axis direction (the plate thickness direction of the long portion 74) from the side surface 36d of the peripheral wall portion 36a, and a Z-axis direction (long) from the center of the base portion 82 in the Y-axis direction. It has a contact convex portion 83 protruding in the plate thickness direction of the scale portion 74). The contact convex portion 83 projects in a semicircular shape in the axial direction (X-axis direction view) (see FIG. 6). Further, the contact convex portion 83 extends linearly along the axial direction (X-axis direction) of the choke coil 43, and the lower end portion of the contact support portion 81 is connected to the bottom surface of the accommodating recess 34b of the base portion 34. Further, at the upper end portion (end portion on the anti-base portion side in the axial direction) of the contact support portion 81 (base portion 82 and contact convex portion 83), a peripheral wall is provided toward the base portion 34 (accommodation recess 34b) in the axial direction. An inclined surface 84 is formed so as to be inclined away from the side surface 36d of the portion 36a. That is, the inclined surface 84 is inclined with respect to the extending direction (X-axis direction) of the long portion 74. The protruding tip (tip in the Z-axis direction) of the contact convex portion 83 is a state in which the long portion 74 of the second terminal member 42 is bent in the plate thickness direction (Z-axis direction). It is in contact with the plate surface of the lower end portion (coil side connection portion 75) of the above (see FIG. 5).

上記の電気部品40によれば、コネクタ部33に接続される外部コネクタからの供給電力は、ターミナルT、サーミスタ44、第2端子部材42、チョークコイル43、第1端子部材41、ピッグテール38aの順に流れて、ブラシ38に供給されるようになっている。すなわち、ターミナルT、サーミスタ44、第2端子部材42、チョークコイル43、第1端子部材41及びピッグテール38aが、コネクタ部33からブラシ38にかけての給電回路を構成している。 According to the above-mentioned electric component 40, the power supplied from the external connector connected to the connector portion 33 is in the order of the terminal T, the thermistor 44, the second terminal member 42, the choke coil 43, the first terminal member 41, and the pigtail 38a. It flows and is supplied to the brush 38. That is, the terminal T, the thermistor 44, the second terminal member 42, the choke coil 43, the first terminal member 41, and the pigtail 38a form a power feeding circuit from the connector portion 33 to the brush 38.

なお、前述の図示しない側の電気部品(前記奥側の電気部品)は、手前側の電気部品40と同様の第1端子部材41、第2端子部材42、チョークコイル43を備え(サーミスタ44は非搭載)、第2端子部材42における接続部73がホルダ部材31に埋設されたターミナルと接続されるようになっている。すなわち、当該奥側の電気部品にて構成されるコネクタ部33からブラシ38にかけての給電回路は、手前側の電気部品40に対してサーミスタ44を省略した構成を有している。また、当該奥側の電気部品においても、第2端子部材42の長尺部74の下端部が整流子収容部36の周壁部36aに形成された当接支持部(上記当接支持部81と略同構成)と当接している。 The above-mentioned electric component on the side not shown (the electric component on the back side) includes a first terminal member 41, a second terminal member 42, and a choke coil 43 similar to the electric component 40 on the front side (thermistor 44 is a thermistor 44). (Not mounted), the connection portion 73 of the second terminal member 42 is connected to the terminal embedded in the holder member 31. That is, the power supply circuit from the connector portion 33 composed of the electric components on the back side to the brush 38 has a configuration in which the thermistor 44 is omitted with respect to the electric components 40 on the front side. Further, also in the electric component on the back side, the lower end portion of the long portion 74 of the second terminal member 42 is formed on the peripheral wall portion 36a of the commutator accommodating portion 36 (with the contact support portion 81). It is in contact with (substantially the same configuration).

次に、ブラシ装置30の製造方法(ホルダ部材31に対する電気部品40の組付態様)について説明する。
まず、図3に示すように、互いに分離される前の第1及び第2端子部材41,42に対して、チョークコイル43、サーミスタ44及びブラシ38(ピッグテール38a)を接続する接続工程を行う。これにより、互いに分離される前の第1及び第2端子部材41,42、チョークコイル43、サーミスタ44及びブラシ38(ピッグテール38a)からなる一体部品P(ASSY部品)が成形される。
Next, a method of manufacturing the brush device 30 (a mode of assembling the electric component 40 to the holder member 31) will be described.
First, as shown in FIG. 3, a connection step of connecting the choke coil 43, the thermistor 44, and the brush 38 (pigtail 38a) to the first and second terminal members 41 and 42 before they are separated from each other is performed. As a result, an integral part P (ASSY part) composed of the first and second terminal members 41 and 42, the choke coil 43, the thermistor 44 and the brush 38 (pigtail 38a) before being separated from each other is formed.

次に、接続工程によって成形された一体部品Pをホルダ本体部32に組み付ける組付工程を行う。この組付工程では、第1端子部材41の第1部位61(又は第2端子部材42の第1部位71)をチャックなどの治具(図示略)で保持する。そして、チョークコイル43の軸線方向(X軸方向)に沿って芯材45の第2端面45b側から一体部品Pをホルダ本体部32に組み付ける。 Next, an assembling step of assembling the integrated part P formed by the connecting step to the holder main body 32 is performed. In this assembly step, the first portion 61 of the first terminal member 41 (or the first portion 71 of the second terminal member 42) is held by a jig (not shown) such as a chuck. Then, the integrated component P is assembled to the holder main body 32 from the second end surface 45b side of the core material 45 along the axial direction (X-axis direction) of the choke coil 43.

この組み付け時において、チョークコイル43(巻線46)の下端部が保持片53と当接する位置に到達したときには、長尺部74の下端部が当接支持部81に当接しない。このため、まず、チョークコイル43がチョークコイル保持部51の案内面52と保持片53との間に挿入され、その後さらにX軸方向の基部34側に一体部品Pが押し込まれることで、長尺部74の下端部が当接支持部81に当接される。このとき、長尺部74の下端部は当接支持部81の傾斜面84と当接し、該傾斜面84によって周壁部36aの側面36dから離間する方向(Z軸方向)に案内される。これにより、図5に示すように、長尺部74が板厚方向(Z軸方向)に湾曲され、その湾曲状態で長尺部74(本実施形態ではコイル側接続部75)の板面と当接凸部83のZ軸方向の突出先端とが当接される。 At the time of this assembly, when the lower end of the choke coil 43 (winding 46) reaches the position where it comes into contact with the holding piece 53, the lower end of the long portion 74 does not come into contact with the contact support portion 81. Therefore, first, the choke coil 43 is inserted between the guide surface 52 of the choke coil holding portion 51 and the holding piece 53, and then the integrated component P is further pushed toward the base 34 side in the X-axis direction, so that the length is long. The lower end of the portion 74 is brought into contact with the contact support portion 81. At this time, the lower end portion of the long portion 74 abuts on the inclined surface 84 of the contact support portion 81, and is guided by the inclined surface 84 in a direction away from the side surface 36d of the peripheral wall portion 36a (Z-axis direction). As a result, as shown in FIG. 5, the long portion 74 is curved in the plate thickness direction (Z-axis direction), and in the curved state, the long portion 74 and the plate surface of the long portion 74 (coil side connection portion 75 in this embodiment) are formed. The protruding tip of the contact convex portion 83 in the Z-axis direction is brought into contact with the contact convex portion 83.

また、当該組付工程において、第1端子部材41の当接部66を芯材45の第1端面45aに当接させる。これにより、チョークコイル43がチョークコイル保持部51の案内面52と保持片53との間に挿入される際に、該チョークコイル保持部51側から受ける反作用の力を、第1端子部材41の当接部66で受けることができる。その結果、当該組付工程においてチョークコイル43と第1及び第2端子部材41,42との接続部位に掛かる応力が緩和され、該接続部位における断線などを抑制できる。なお、チョークコイル43の組付状態において、芯材45の第2端面45bがホルダ本体部32の基部34(収容凹部34bの底面)とX軸方向に当接してもよく、また、離間していてもよい。 Further, in the assembling step, the contact portion 66 of the first terminal member 41 is brought into contact with the first end surface 45a of the core material 45. As a result, when the choke coil 43 is inserted between the guide surface 52 of the choke coil holding portion 51 and the holding piece 53, the reaction force received from the choke coil holding portion 51 side is applied to the first terminal member 41. It can be received at the contact portion 66. As a result, the stress applied to the connection portions between the choke coil 43 and the first and second terminal members 41 and 42 in the assembly step is relaxed, and disconnection at the connection portions can be suppressed. In the assembled state of the choke coil 43, the second end surface 45b of the core material 45 may come into contact with the base portion 34 (bottom surface of the accommodating recess 34b) of the holder main body portion 32 in the X-axis direction, and may be separated from each other. You may.

一体部品Pにおけるチョークコイル43をチョークコイル保持部51に挿入した後、ブラシ38をブラシ収容部37に収容する。また、一体部品Pにおけるサーミスタ44の第2端子44bをホルダ部材31側のターミナルTと接続する。 After inserting the choke coil 43 in the integral component P into the choke coil holding portion 51, the brush 38 is accommodated in the brush accommodating portion 37. Further, the second terminal 44b of the thermistor 44 in the integrated component P is connected to the terminal T on the holder member 31 side.

その後、切断予定部位Cxを切断して第1端子部材41と第2端子部材42とを切り離す。これにより、ターミナルTからブラシ38にかけてサーミスタ44及びチョークコイル43が直列に接続された回路構成となる。 After that, the cut portion Cx is cut to separate the first terminal member 41 and the second terminal member 42. As a result, the circuit configuration is such that the thermistor 44 and the choke coil 43 are connected in series from the terminal T to the brush 38.

なお、組み付け後の状態において、第1端子部材41の当接部66が芯材45の第1端面45aと当接している場合、第1端子部材41に加わる振動などの力を当接部66からチョークコイル43側に逃がすことができる。これにより、チョークコイル43の第1端末線46aとコイル側接続部64との接続部位に掛かる応力が緩和されるようになっている。 In the state after assembly, when the contact portion 66 of the first terminal member 41 is in contact with the first end surface 45a of the core material 45, a force such as vibration applied to the first terminal member 41 is applied to the contact portion 66. Can be released to the choke coil 43 side. As a result, the stress applied to the connection portion between the first terminal wire 46a of the choke coil 43 and the coil side connection portion 64 is relaxed.

本実施形態の作用について説明する。
第2端子部材42は、チョークコイル43の軸線方向中央CLに対して下側(基部34側)に設けられたコイル側接続部75と、該軸線方向中央CLに対して上側(反基部側)に設けられたサーミスタ側接続部73と、コイル側接続部75からサーミスタ側接続部73にかけて延びる長尺部74とを備える。そして、ホルダ本体部32に設けられた当接支持部81の当接凸部83は、第2端子部材42の長尺部74を板厚方向(Z軸方向)に湾曲するように撓ませつつ該長尺部74の板面と当接している。このように、長尺部74が弾性的にホルダ本体部32側と当接されることで、第2端子部材42の振動が抑制されるようになっている。
The operation of this embodiment will be described.
The second terminal member 42 has a coil-side connecting portion 75 provided on the lower side (base 34 side) of the choke coil 43 with respect to the axial center CL and an upper side (anti-base side) with respect to the axial center CL. The thermistor side connection portion 73 provided in the above, and a long portion 74 extending from the coil side connection portion 75 to the thermistor side connection portion 73 are provided. Then, the contact convex portion 83 of the contact support portion 81 provided on the holder main body portion 32 bends the long portion 74 of the second terminal member 42 so as to bend in the plate thickness direction (Z-axis direction). It is in contact with the plate surface of the long portion 74. In this way, the long portion 74 is elastically brought into contact with the holder main body portion 32 side, so that the vibration of the second terminal member 42 is suppressed.

本実施形態の効果について説明する。
(1)第2端子部材42の長尺部74は、コイル側接続部75からサーミスタ側接続部73にかけて延びる長尺状をなし、ホルダ本体部32は、長尺部74を板厚方向(Z軸方向)に撓ませつつ該長尺部74の板面と当接する当接支持部81を備える。上記態様によれば、当接支持部81によって第2端子部材42の振動を抑制でき、その結果、コイル側接続部75やサーミスタ側接続部73における断線や振動による異音の発生を抑制できる。また、本実施形態では、当接支持部81は第2端子部材42における長尺部74と当接するため、振動した際に振幅が大きくなりやすい長尺形状をなす長尺部74に対して、効果的に振動を抑制できる。
The effect of this embodiment will be described.
(1) The long portion 74 of the second terminal member 42 has a long shape extending from the coil side connection portion 75 to the thermistor side connection portion 73, and the holder main body portion 32 has the long portion 74 in the plate thickness direction (Z). A contact support portion 81 that comes into contact with the plate surface of the long portion 74 while being bent in the axial direction) is provided. According to the above aspect, the vibration of the second terminal member 42 can be suppressed by the contact support portion 81, and as a result, the generation of abnormal noise due to disconnection or vibration in the coil side connection portion 75 or the thermistor side connection portion 73 can be suppressed. Further, in the present embodiment, since the contact support portion 81 abuts on the long portion 74 of the second terminal member 42, the long portion 74 having a long shape whose amplitude tends to increase when vibrated is compared with the long portion 74. Vibration can be suppressed effectively.

また、本実施形態では、第2端子部材42の支持について、組み付け時に第2端子部材42の長尺部74を当接支持部81に当てて撓ませるだけで済むため、第2端子部材42の一部をホルダ本体部32側に圧入固定する構成に比べて組み付け荷重を低減することができ、組み付け性を向上できる。 Further, in the present embodiment, regarding the support of the second terminal member 42, since it is only necessary to apply the long portion 74 of the second terminal member 42 to the contact support portion 81 and bend it at the time of assembly, the second terminal member 42 may be bent. The assembling load can be reduced and the assembling property can be improved as compared with the configuration in which a part is press-fitted and fixed to the holder main body portion 32 side.

(2)ホルダ本体部32は、整流子18の外周面を囲う周壁部36a(整流子収容部36)を備える。そして、チョークコイル43及び第2端子部材42の長尺部74は、周壁部36aの外周側に設けられ、長尺部74の板面が径方向と直交している。上記態様によれば、チョークコイル43と第2端子部材42を周壁部36aの外周側に配した構成において、第2端子部材42の長尺部74の板面が径方向と直交するため、長尺部74の板面が周壁部36aの外周面と対向する態様で長尺部74を周壁部36aに対して近接配置することが可能となり、ブラシ装置30の径方向の小型化に寄与できる。 (2) The holder main body portion 32 includes a peripheral wall portion 36a (commutator accommodating portion 36) that surrounds the outer peripheral surface of the commutator 18. The long portion 74 of the choke coil 43 and the second terminal member 42 is provided on the outer peripheral side of the peripheral wall portion 36a, and the plate surface of the long portion 74 is orthogonal to the radial direction. According to the above aspect, in the configuration in which the choke coil 43 and the second terminal member 42 are arranged on the outer peripheral side of the peripheral wall portion 36a, the plate surface of the long portion 74 of the second terminal member 42 is orthogonal to the radial direction, so that the length is long. The long portion 74 can be arranged close to the peripheral wall portion 36a in such a manner that the plate surface of the measuring portion 74 faces the outer peripheral surface of the peripheral wall portion 36a, which can contribute to the miniaturization of the brush device 30 in the radial direction.

(3)当接支持部81は周壁部36aの外周面から径方向外側に突出し、その突出先端(当接凸部83の先端)で長尺部74の板面と当接している。これにより、当接支持部81を長尺部74の板面に対して好適に当接させることができ、長尺部74の振動を好適に抑制できる。 (3) The contact support portion 81 projects radially outward from the outer peripheral surface of the peripheral wall portion 36a, and is in contact with the plate surface of the long portion 74 at the protruding tip (tip of the contact convex portion 83). As a result, the contact support portion 81 can be suitably brought into contact with the plate surface of the long portion 74, and the vibration of the long portion 74 can be suitably suppressed.

(4)第2端子部材42の長尺部74は、その板面がチョークコイル43と対向しないように配置されている。これにより、長尺部74とチョークコイル43との間に寄生容量が生じることを抑制できる。従って、第2端子部材42の長尺部74とチョークコイル43との間でノイズがバイパスしてしまうことを抑制でき、その結果、EMC性能の向上に寄与できる。 (4) The long portion 74 of the second terminal member 42 is arranged so that its plate surface does not face the choke coil 43. As a result, it is possible to suppress the occurrence of parasitic capacitance between the long portion 74 and the choke coil 43. Therefore, it is possible to prevent noise from bypassing between the long portion 74 of the second terminal member 42 and the choke coil 43, and as a result, it is possible to contribute to the improvement of EMC performance.

本実施形態は、以下のように変更して実施することができる。本実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。
・上記実施形態における当接凸部83の形状は例示であり、上記実施形態の形状以外に例えば、図7(a)(b)(c)にそれぞれ示すような形状に変更してもよい。図7(a)に示す当接凸部83は軸方向視(X軸方向視)において三角形状をなし、その三角形の頂点部分で第2端子部材42の長尺部74と当接している。また、図7(b)に示す当接凸部83は、当接凸部83は軸方向視(X軸方向視)において、Z軸方向の突出先端側にかけて幅狭となる台形形状をなし、その幅狭となった突出先端で第2端子部材42の長尺部74と当接している。また、図7(c)に示す当接凸部83は、当接凸部83は軸方向視(X軸方向視)において矩形形状をなし、Z軸方向の突出先端で長尺部74と当接している。
This embodiment can be modified and implemented as follows. The present embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
The shape of the contact convex portion 83 in the above embodiment is an example, and may be changed to a shape as shown in FIGS. 7 (a), (b), and (c), for example, in addition to the shape of the above embodiment. The contact convex portion 83 shown in FIG. 7A has a triangular shape in the axial direction (X-axis direction view), and is in contact with the long portion 74 of the second terminal member 42 at the apex portion of the triangle. Further, the contact convex portion 83 shown in FIG. 7B has a trapezoidal shape in which the contact convex portion 83 becomes narrower toward the protruding tip side in the Z-axis direction in the axial direction (X-axis direction view). The narrowed protruding tip is in contact with the long portion 74 of the second terminal member 42. Further, the contact convex portion 83 shown in FIG. 7C has a rectangular shape in the axial direction (X-axis direction view), and the contact convex portion 83 is in contact with the long portion 74 at the protruding tip in the Z-axis direction. I'm in contact.

・上記実施形態では、当接支持部81が整流子収容部36の周壁部36aに形成されたが、これ以外に例えば、周壁部36aとZ軸方向に対向する収容凹部34bの内側面に当接支持部を形成してもよい。 In the above embodiment, the contact support portion 81 is formed on the peripheral wall portion 36a of the commutator accommodating portion 36, but in addition to this, for example, it hits the inner surface of the accommodating recess 34b facing the peripheral wall portion 36a in the Z-axis direction. A contact support portion may be formed.

・上記実施形態では、当接支持部81(当接凸部83)が長尺部74の下端部(コイル側接続部75)と当接されるが、これ以外に例えば、長尺部74における軸方向(X軸方向)の中間部と当接する構成としてもよい。また、ホルダ本体部32に設けた当接支持部が、第2端子部材42におけるチョークコイル43以外の回路部品と接続される接続部(第2接続部であって、上記実施形態ではサーミスタ側接続部73)と当接する構成であってもよい。また、ホルダ本体部32に設けた当接支持部が、第2端子部材42の第1部位71と当接する構成であってもよい。上記の各変更例においても、第2端子部材42が弾性的に撓んだ状態でホルダ本体部32側の当接支持部と当接されることで、第2端子部材42の振動を抑制できる。 In the above embodiment, the contact support portion 81 (contact convex portion 83) is brought into contact with the lower end portion (coil side connection portion 75) of the long portion 74, but in addition to this, for example, in the long portion 74. It may be configured to abut on the intermediate portion in the axial direction (X-axis direction). Further, the contact support portion provided on the holder main body portion 32 is a connection portion (the second connection portion, which is the thermistor side connection in the above embodiment) in which the contact support portion is connected to the circuit component other than the choke coil 43 in the second terminal member 42. It may be configured to come into contact with the portion 73). Further, the contact support portion provided on the holder main body portion 32 may be configured to contact the first portion 71 of the second terminal member 42. Also in each of the above modification examples, the vibration of the second terminal member 42 can be suppressed by abutting the second terminal member 42 with the contact support portion on the holder body portion 32 side in a state of being elastically bent. ..

・本実施形態の当接支持部81において、ベース部82を省略して、周壁部36aの側面36dから当接凸部83が突出する構成としてもよい。
・図8(a)(b)に示す各例のように、第2端子部材42の長尺部74に対し、板厚方向の周壁部36a側に突出する突出部91,92を設けてもよい。
In the contact support portion 81 of the present embodiment, the base portion 82 may be omitted, and the contact convex portion 83 may protrude from the side surface 36d of the peripheral wall portion 36a.
As in each example shown in FIGS. 8A and 8B, even if the long portion 74 of the second terminal member 42 is provided with protruding portions 91 and 92 protruding toward the peripheral wall portion 36a in the plate thickness direction. good.

図8(a)に示す突出部91は、長尺部74(の本体部分)に対する角度が鋭角となるように、長尺部74の下端部を周壁部36a側に屈曲する態様で形成されている。そして、突出部91が周壁部36aの側面36dと当接することで、長尺部74が側面36dから離間する方向(Z軸方向)に湾曲されている。 The protruding portion 91 shown in FIG. 8A is formed in such a manner that the lower end portion of the long portion 74 is bent toward the peripheral wall portion 36a so that the angle with respect to the long portion 74 (the main body portion) is an acute angle. There is. Then, the protruding portion 91 comes into contact with the side surface 36d of the peripheral wall portion 36a, so that the long portion 74 is curved in the direction away from the side surface 36d (Z-axis direction).

図8(b)に示す突出部92は、コイル側接続部75の上側に形成され、周壁部36a側に湾曲する突出形状をなしている。そして、突出部92が周壁部36aの側面36dと当接することで、長尺部74が側面36dから離間する方向(Z軸方向)に湾曲されている。 The protruding portion 92 shown in FIG. 8B is formed on the upper side of the coil-side connecting portion 75 and has a protruding shape curved toward the peripheral wall portion 36a. Then, the protruding portion 92 comes into contact with the side surface 36d of the peripheral wall portion 36a, so that the long portion 74 is curved in the direction away from the side surface 36d (Z-axis direction).

図8(a)(b)の各例によっても、長尺部74が板厚方向に撓んだ状態でホルダ本体部32側の当接支持部(周壁部36aの側面36d)と当接されるため、第2端子部材42の振動を抑制できる。なお、図8(a)(b)に示す各例では、周壁部36aから当接支持部81を省略した構成としているが、これに限らず、図8(a)(b)に示す各例において当接支持部81を設けてもよい。 Also in each of the examples of FIGS. 8A and 8B, the long portion 74 is in contact with the contact support portion (side surface 36d of the peripheral wall portion 36a) on the holder body portion 32 side in a state of being bent in the plate thickness direction. Therefore, the vibration of the second terminal member 42 can be suppressed. In each example shown in FIGS. 8A and 8B, the contact support portion 81 is omitted from the peripheral wall portion 36a, but the configuration is not limited to this, and each example shown in FIGS. 8A and 8B is not limited to this. The contact support portion 81 may be provided in the above.

・上記実施形態では、長尺部74の板面がZ軸方向と直交するように構成されたが、これ以外に例えば、長尺部74の板面がZ軸方向と平行になるように構成してもよい。
・上記実施形態では、長尺部74がチョークコイル43の軸線方向(X軸方向)に沿って設けられたが、これに限らず、チョークコイル43の軸線方向に対して傾斜するように設けてもよい。
In the above embodiment, the plate surface of the long portion 74 is configured to be orthogonal to the Z-axis direction, but in addition to this, for example, the plate surface of the long portion 74 is configured to be parallel to the Z-axis direction. You may.
In the above embodiment, the long portion 74 is provided along the axial direction (X-axis direction) of the choke coil 43, but the present invention is not limited to this, and the long portion 74 is provided so as to be inclined with respect to the axial direction of the choke coil 43. May be good.

・上記実施形態では、コネクタ部33(上流側)からブラシ38(下流側)にかけての給電回路において、チョークコイル43がサーミスタ44よりも下流側(ブラシ38側)に配置されたが、これに限らず、チョークコイル43をサーミスタ44よりも上流側(コネクタ部33側)に配置してもよい。 -In the above embodiment, in the power feeding circuit from the connector portion 33 (upstream side) to the brush 38 (downstream side), the choke coil 43 is arranged on the downstream side (brush 38 side) of the thermistor 44, but the present invention is limited to this. Instead, the choke coil 43 may be arranged on the upstream side (connector portion 33 side) of the thermistor 44.

・コネクタ部33からブラシ38にかけての給電回路において、サーミスタ44を省略し、第2端子部材42の接続部73が回路部品としてのターミナルTと接続される構成としてもよい。また、サーミスタ44の代わりに、第2端子部材42とターミナルTとを単に電気的に接続するだけのダミー部材(サーミスタ44と同一形状)を設けた構成としてもよい。 In the power supply circuit from the connector portion 33 to the brush 38, the thermistor 44 may be omitted, and the connection portion 73 of the second terminal member 42 may be connected to the terminal T as a circuit component. Further, instead of the thermistor 44, a dummy member (same shape as the thermistor 44) that simply electrically connects the second terminal member 42 and the terminal T may be provided.

・上記実施形態の第2端子部材42は、ホルダ部材31側に組み付けた後に第1端子部材41と切り離されるとしたが、これに限らず、ホルダ部材31側への組み付け時において既に第1端子部材41と分離されているものであってもよい。 -The second terminal member 42 of the above embodiment is said to be separated from the first terminal member 41 after being assembled to the holder member 31 side, but the present invention is not limited to this, and the first terminal has already been assembled to the holder member 31 side. It may be separated from the member 41.

・上記実施形態では、第1端子部材41の一部(当接部66)がチョークコイル43の芯材45と当接される構成としたが、これに特に限定されるものではなく、第1端子部材41と芯材45とが当接しない構成としてもよい。 In the above embodiment, a part of the first terminal member 41 (contact portion 66) is in contact with the core material 45 of the choke coil 43, but the configuration is not particularly limited to this, and the first The terminal member 41 and the core material 45 may not be in contact with each other.

・上記実施形態では、チョークコイル43が芯材45と巻線46とを備えるが、これに限らず、芯材45を省略した空芯構造としてもよい。
・モータ10が備えるブラシ38の数は、上記実施形態の2つに限定されるものではなく、3つ以上としてもよい。なお、勿論、ブラシ38の数に応じて、チョークコイル43及び端子部材の数などを変更してもよい。
In the above embodiment, the choke coil 43 includes the core material 45 and the winding 46, but the present invention is not limited to this, and an air core structure in which the core material 45 is omitted may be used.
The number of brushes 38 included in the motor 10 is not limited to the two in the above embodiment, and may be three or more. Of course, the number of choke coils 43 and terminal members may be changed according to the number of brushes 38.

・上記実施形態では、モータ10は減速部12を備えるが、これに限定されるものではなく、減速部12を備えずにモータ本体11のみから構成されるものであってもよい。
・上記実施形態では、モータ10を車両の電動シート装置の駆動源として用いるが、これに限らず、車両に搭載される他の装置(パワーウインド装置、ワイパ装置、スライドルーフ装置、スライドドア装置、ドアクローザ装置など)の駆動源として用いてもよく、また、車両以外の用途に用いられるモータに適用してもよい。
In the above embodiment, the motor 10 includes a deceleration unit 12, but the motor 10 is not limited to this, and may be composed of only the motor body 11 without the deceleration unit 12.
-In the above embodiment, the motor 10 is used as a drive source for the electric seat device of the vehicle, but the present invention is not limited to this, and other devices (power window device, wiper device, slide roof device, slide door device, etc.) mounted on the vehicle are used. It may be used as a drive source for a door closer device or the like), or may be applied to a motor used for applications other than vehicles.

上記実施形態及び変更例から把握できる技術的思想について記載する。
(イ)前記端子部材は、該端子部材の板厚方向に突出して前記当接支持部と当接する突出部を備えていることを特徴とするブラシ装置。
The technical idea that can be grasped from the above-described embodiment and modified example will be described.
(A) The brush device, characterized in that the terminal member has a protruding portion that protrudes in the plate thickness direction of the terminal member and comes into contact with the contact support portion.

上記態様によれば、端子部材と当接支持部とを好適に当接させることができ、端子部材の振動を好適に抑制できる。 According to the above aspect, the terminal member and the contact support portion can be suitably brought into contact with each other, and the vibration of the terminal member can be suitably suppressed.

10…モータ、14…界磁磁石、15…電機子、18…整流子、30…ブラシ装置、31…ホルダ部材、36a…周壁部、38…ブラシ、42…第2端子部材(端子部材)、43…チョークコイル、44…サーミスタ(回路部品)、46a…第1端末線、46b…第2端末線、73…サーミスタ側接続部(第2接続部)、74…長尺部、75…コイル側接続部(第1接続部)、81…当接支持部、T…ターミナル(回路部品)。 10 ... motor, 14 ... field magnet, 15 ... armature, 18 ... commutator, 30 ... brush device, 31 ... holder member, 36a ... peripheral wall part, 38 ... brush, 42 ... second terminal member (terminal member), 43 ... choke coil, 44 ... thermista (circuit component), 46a ... first terminal line, 46b ... second terminal line, 73 ... thermista side connection part (second connection part), 74 ... long part, 75 ... coil side Connection part (first connection part), 81 ... Contact support part, T ... Terminal (circuit component).

Claims (6)

ホルダ部材と、
前記ホルダ部材に組み付けられ、電機子の整流子に給電するためのブラシと、
軸線方向が前記電機子の軸方向と平行なるように前記ホルダ部材に設けられ、前記ブラシと電気的に接続されたチョークコイルと、
前記チョークコイルの軸線方向の端部から引き出された端末線と接続された第1接続部、及び回路部品と接続された第2接続部を有する板状の端子部材と
を備え、
前記第1接続部及び前記第2接続部が、前記チョークコイルの軸線方向中央に対して一方側、他方側にそれぞれ設けられ、
前記端子部材は、前記第1接続部から前記第2接続部にかけて延びる板状の長尺部を有し、
前記ホルダ部材は、前記長尺部を板厚方向に撓ませつつ該長尺部の板面と当接する当接支持部を備え
前記ホルダ部材は、前記整流子の外周面を囲う周壁部を備え、
前記チョークコイル及び前記端子部材の前記長尺部は、前記周壁部の外周側に設けられ、
前記長尺部の板面が前記電機子の径方向と直交しており、
前記端末線は、前記長尺部の前記第1接続部における前記径方向の外側の板面に接続されているとともに、
前記当接支持部は、前記周壁部の外周面から径方向外側に突出しており、その突出先端で前記長尺部の前記第1接続部における前記径方向の内側の板面と当接していることを特徴とするブラシ装置。
Holder member and
A brush attached to the holder member to supply power to the commutator of the armature,
A choke coil provided on the holder member so that the axial direction is parallel to the axial direction of the armature and electrically connected to the brush.
A plate-shaped terminal member having a first connection portion connected to a terminal wire drawn from an axial end portion of the choke coil and a second connection portion connected to a circuit component is provided.
The first connection portion and the second connection portion are provided on one side and the other side of the center of the choke coil in the axial direction, respectively.
The terminal member has a plate-shaped long portion extending from the first connection portion to the second connection portion.
The holder member includes a contact support portion that abuts on the plate surface of the long portion while bending the long portion in the plate thickness direction .
The holder member includes a peripheral wall portion that surrounds the outer peripheral surface of the commutator.
The long portion of the choke coil and the terminal member is provided on the outer peripheral side of the peripheral wall portion.
The plate surface of the long portion is orthogonal to the radial direction of the armature.
The terminal wire is connected to the radial outer plate surface of the first connecting portion of the long portion, and is connected to the outer plate surface in the radial direction.
The contact support portion projects radially outward from the outer peripheral surface of the peripheral wall portion, and the protruding tip abuts on the radial inner plate surface of the first connection portion of the long portion. A brush device that features that.
前記周壁部は、前記ホルダ部材の基部から前記電機子の軸方向に突出しており、The peripheral wall portion projects from the base of the holder member in the axial direction of the armature.
前記基部には収容凹部が設けられており、The base is provided with an accommodating recess.
前記長尺部の前記第1接続部、及び前記端末線は、前記収容凹部内に入り込んでいることを特徴とする請求項1に記載のブラシ装置。The brush device according to claim 1, wherein the first connecting portion and the terminal line of the long portion are inserted in the accommodating recess.
前記周壁部は、前記当接支持部の前記長尺部の延びる方向の前記第2接続部側の部分に、該当接支持部側に向かうにつれて前記径方向の外側に傾斜する傾斜面を有していることを特徴とする請求項1又は2に記載のブラシ装置。The peripheral wall portion has an inclined surface that is inclined outward in the radial direction toward the corresponding contact support portion side at a portion of the contact support portion on the side of the second connection portion in the extending direction of the long portion. The brush device according to claim 1 or 2, wherein the brush device is characterized by the above. 前記端子部材は、該端子部材の板厚方向に突出して前記当接支持部と当接する突出部を備えていることを特徴とする請求項1~3のいずれか1項に記載のブラシ装置。The brush device according to any one of claims 1 to 3, wherein the terminal member includes a protruding portion that protrudes in the plate thickness direction of the terminal member and comes into contact with the contact support portion. 前記長尺部は、その板面が前記チョークコイルと対向しないように配置されていることを特徴とする請求項~4のいずれか1項に記載のブラシ装置。 The brush device according to any one of claims 1 to 4, wherein the long portion is arranged so that its plate surface does not face the choke coil. 前記電機子と、該電機子と対向する界磁磁石と、請求項1~5のいずれか1項に記載のブラシ装置とを備えたモータ。 A motor including the armature, a field magnet facing the armature, and the brush device according to any one of claims 1 to 5.
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Citations (2)

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Publication number Priority date Publication date Assignee Title
JP2013115935A (en) 2011-11-29 2013-06-10 Nsk Ltd Motor terminal connection structure, motor with brush, and electric power steering device
JP2017169351A (en) 2016-03-16 2017-09-21 アスモ株式会社 Manufacturing method of brush device

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JPS58165982U (en) * 1982-04-30 1983-11-05 矢崎総業株式会社 male electrical connector
JPH07194063A (en) * 1993-12-27 1995-07-28 Mabuchi Motor Co Ltd Small motor and method of connecting with electronic part having built-in motor
JP4321417B2 (en) * 2004-09-21 2009-08-26 住友電装株式会社 Terminal fittings and connectors

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* Cited by examiner, † Cited by third party
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JP2013115935A (en) 2011-11-29 2013-06-10 Nsk Ltd Motor terminal connection structure, motor with brush, and electric power steering device
JP2017169351A (en) 2016-03-16 2017-09-21 アスモ株式会社 Manufacturing method of brush device

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