JP6912314B2 - Protective element - Google Patents

Protective element Download PDF

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JP6912314B2
JP6912314B2 JP2017148897A JP2017148897A JP6912314B2 JP 6912314 B2 JP6912314 B2 JP 6912314B2 JP 2017148897 A JP2017148897 A JP 2017148897A JP 2017148897 A JP2017148897 A JP 2017148897A JP 6912314 B2 JP6912314 B2 JP 6912314B2
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tin
electrode
electrode filler
filler
alloys
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JP2019029244A (en
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慎太郎 中島
慎太郎 中島
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Schott Japan Corp
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Schott Japan Corp
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Priority to JP2017148897A priority Critical patent/JP6912314B2/en
Priority to PCT/JP2018/028659 priority patent/WO2019026904A1/en
Priority to CN201880039037.1A priority patent/CN110741457B/en
Priority to KR1020197034414A priority patent/KR102373602B1/en
Priority to TW107126621A priority patent/TWI676202B/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00—Thermally-actuated switches
    • H01H37/74—Switches in which only the opening movement or only the closing movement of a contact is effected by heating or cooling
    • H01H37/76—Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02—Details
    • H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05—Component parts thereof
    • H01H85/055—Fusible members
    • H01H85/12—Two or more separate fusible members in parallel
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00—Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02—Details
    • H01H85/04—Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/05—Component parts thereof
    • H01H85/143—Electrical contacts; Fastening fusible members to such contacts
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H5/00—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection
    • H02H5/04—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection responsive to abnormal temperature

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Fuses (AREA)

Description

本発明は、電気・電子機器の保護素子に関する。 The present invention relates to a protective element for electrical / electronic equipment.

近年、モバイル機器など小型電子機器の急速な普及に伴い、搭載する電源の保護回路に実装される保護素子も小型薄型のものが使用されている。二次電池パックの保護回路には、例えば特許文献１に記載されるような表面実装部品（ＳＭＤ）の保護素子が好適に利用される。これらの保護素子には、被保護機器の過電流により生ずる過大発熱や過電圧などの異常状態を検知し、または周囲温度の異常過熱に感応して、所定条件でヒューズを作動させ電気回路を遮断する非復帰型保護素子がある。該保護素子は、機器の安全を図るために、保護回路が機器に生ずる異常を検知すると信号電流により抵抗素子を発熱させ、その発熱で可融性の合金材からなるヒューズエレメントを溶断させて回路を遮断するか、あるいは過電流によってヒューズエレメントを溶断させて回路を遮断する。 In recent years, with the rapid spread of small electronic devices such as mobile devices, small and thin protective elements mounted on the protection circuit of the power supply to be mounted have been used. For the protection circuit of the secondary battery pack, for example, a protection element of a surface mount component (SMD) as described in Patent Document 1 is preferably used. These protective elements detect abnormal conditions such as excessive heat generation and overvoltage caused by the overcurrent of the protected device, or respond to abnormal overheating of the ambient temperature and operate the fuse under predetermined conditions to cut off the electric circuit. There is a non-resettable protective element. In order to ensure the safety of the equipment, the protection element heats the resistance element by the signal current when the protection circuit detects an abnormality that occurs in the equipment, and the heat generation blows the fuse element made of a fusible alloy material. The fuse element is blown by an overcurrent to cut off the circuit.

例えば、特許文献１などに記載されるように、はんだ付け温度で溶融する低融点金属材と、低融点金属材に溶解性の金属構造材を積層して成るヒューズエレメント材を用いた保護素子がある。この保護素子のヒューズエレメント材は、はんだ付け作業で液相化した低融点金属材を、その温度で固相の金属構造材に界面張力で付着させて一定時間溶断しないように支えて保持することで、少なくともはんだ付け作業の間、ヒューズエレメントの形状を維持してヒューズエレメント材がリフローはんだ付けで誤動作するのを防止する。はんだ付けが完了し回路保護素子が被保護回路に実装されると、ヒューズエレメント材の金属構造材は、はんだ付けの熱で媒質である低融点金属材中に拡散または溶解されて薄層化しているので、設置環境の異常過熱や内蔵する抵抗発熱素子のヒータ加熱により容易に消失し、以後溶断を妨げることなく動作するようになる。 For example, as described in Patent Document 1 and the like, a protective element using a low melting point metal material that melts at a soldering temperature and a fuse element material formed by laminating a soluble metal structural material on a low melting point metal material is provided. be. The fuse element material of this protective element is to support and hold a low melting point metal material that has been liquid-phased by soldering work to a solid-phase metal structural material at that temperature so that it will not melt for a certain period of time. The shape of the fuse element is maintained at least during the soldering operation to prevent the fuse element material from malfunctioning during reflow soldering. When the soldering is completed and the circuit protection element is mounted on the protected circuit, the metal structural material of the fuse element material is diffused or melted in the low melting point metal material which is the medium by the heat of soldering and becomes thin. Therefore, it easily disappears due to abnormal overheating of the installation environment or heating of the built-in resistance heating element by the heater, and thereafter, it can operate without hindering fusing.

特開２０１５−０７９６０８号公報JP-A-2015-079608

上記保護素子に用いられるヒューズエレメントは、高電流化への対応や充電池の待機エネルギーロス等の観点から、なるべく電気抵抗値の低い材料を用いることが好ましい。しかしながら保護素子のヒューズエレメントに適用できる易融合金の種類は限られており、必ずしも低電気抵抗値のものを選択できる訳ではない。実際には動作性能など実用性を確保するため、比較的電気抵抗値の大きいヒューズエレメントを使用せざるを得ないことも多い。 As the fuse element used for the protection element, it is preferable to use a material having a low electric resistance value as much as possible from the viewpoint of coping with high current and standby energy loss of the rechargeable battery. However, the types of easily fused gold that can be applied to the fuse element of the protective element are limited, and it is not always possible to select one with a low electrical resistance value. In reality, in order to ensure practicality such as operating performance, it is often necessary to use a fuse element having a relatively large electric resistance value.

本発明は、上述の問題点を解消し更に改良するために提案されたものであり、回路保護素子において、ヒューズエレメント材の固有抵抗値に左右されることなく、内部抵抗値を低減できる新規構成を備えた保護素子を提供することを目的とする。 The present invention has been proposed to solve the above-mentioned problems and further improve the circuit protection element, and is a new configuration capable of reducing the internal resistance value of the circuit protection element without being influenced by the intrinsic resistance value of the fuse element material. It is an object of the present invention to provide a protective element provided with.

本発明によると、絶縁基板と、この絶縁基板に設けた複数の電極と、この電極のうち所定電極の間に充填した低融点金属の電極充填材と、所定電極の間を橋設しかつ電極充填材の上部を覆ったヒューズエレメントとを備え、電極充填材は、その溶融温度が該ヒューズエレメントの液相線温度以下の金属材から構成されたことを特徴とする電極充填材付き保護素子が提供される。本発明の保護素子は、必要に応じて絶縁基板に発熱素子を設けてもよい。本発明の電極充填材は、ヒューズエレメントを橋設する電極間の隙間を埋めるように設けられることにより、内部抵抗値を低減する。電極間の隙間は、対向する電極端とその間の絶縁基板面から構成された溝状の部分である。電極充填材は、その溶融温度がヒューズエレメントと同等またはより低い金属ならば何れの金属材を用いてもよく、ヒューズエレメントより電気抵抗が小さいものがより好ましい。一例として錫または錫系はんだ材がある。 According to the present invention, an insulating substrate, a plurality of electrodes provided on the insulating substrate, a low melting point metal electrode filler filled between the predetermined electrodes, and electrodes bridged between the predetermined electrodes. A protective element with an electrode filler is provided with a fuse element covering the upper part of the filler, and the electrode filler is made of a metal material whose melting temperature is equal to or lower than the liquidus temperature of the fuse element. Provided. The protective element of the present invention may be provided with a heat generating element on an insulating substrate, if necessary. The electrode filler of the present invention reduces the internal resistance value by being provided so as to fill the gap between the electrodes for bridging the fuse element. The gap between the electrodes is a groove-shaped portion formed of the opposite electrode ends and the insulating substrate surface between them. As the electrode filler, any metal material may be used as long as the melting temperature is equal to or lower than that of the fuse element, and a material having an electric resistance smaller than that of the fuse element is more preferable. An example is tin or tin-based soldering material.

本発明の電極充填材は、ヒューズエレメントが橋設された電極間の隙間（中空空間）を埋めることで、その分ヒューズエレメントの通電路の断面積を拡張させて、保護素子の内部抵抗を低減させる。電極充填材は、ヒューズエレメントの溶融温度以下の金属材からなるため、ヒューズエレメントの溶断動作を妨げることが無い。しかも電極充填材は、はんだ材など易融合金をそのまま使用でき、純銀材や銀系合金（高銀含有率合金）などの貴金属材を用いなくてもよく経済的である。 The electrode filler of the present invention fills the gap (hollow space) between the electrodes in which the fuse element is bridged, thereby expanding the cross-sectional area of the current-carrying path of the fuse element and reducing the internal resistance of the protective element. Let me. Since the electrode filler is made of a metal material having a temperature equal to or lower than the melting temperature of the fuse element, it does not interfere with the blowing operation of the fuse element. Moreover, as the electrode filler, easily fused gold such as a solder material can be used as it is, and it is not necessary to use a precious metal material such as a sterling silver material or a silver-based alloy (high silver content alloy), which is economical.

本発明に係る電極充填材付き保護素子１０の部品部材を分解した斜視図を示す。The perspective view which disassembled the component member of the protection element 10 with an electrode filler which concerns on this invention is shown. 本発明に係る電極充填材付き保護素子２０であり、（ａ）は（ｂ）のｄ−ｄ線に沿って蓋体を切断した平面図を示し、（ｂ）は（ａ）のＤ−Ｄ線に沿って切断した断面図を示し、（ｃ）はその下面図を示す。The protective element 20 with an electrode filler according to the present invention, (a) shows a plan view in which a lid is cut along the dd line of (b), and (b) is a DD of (a). A cross-sectional view cut along the line is shown, and (c) shows a bottom view thereof. 本発明に係る電極充填材付き保護素子２０の要部断面図を示す。図３においては、蓋体と絶縁基板裏面の電極と発熱素子は省略している。A cross-sectional view of a main part of the protective element 20 with an electrode filler according to the present invention is shown. In FIG. 3, the lid body, the electrodes on the back surface of the insulating substrate, and the heat generating element are omitted.

本発明に係る電極充填材付き保護素子１０は、図１に示すように、絶縁基板１１と、この絶縁基板１１に設けた複数の電極１２と、この電極１２のうち所定電極の間に充填した低融点金属の電極充填材１３と、前記所定電極の間を橋設しかつ電極充填材１３の上部を覆ったヒューズエレメント１４と、ヒューズエレメント１４の表面に塗布した動作フラックス（図示せず）と、この動作フラックスごとヒューズエレメント１４の上部を覆った蓋体１５とを備え、電極充填材１３は、その溶融温度がヒューズエレメント１４の液相線温度以下の金属材から構成されたことを特徴とする。絶縁基板１１は絶縁材であれば何れの材料、組成のものでもよく、例えば、プラスチック、ガラス、ガラスセラミック、セラミックなどが好適である。絶縁基板１１に設けた電極１２は、導電材であれば何れの材料、組成のものでもよく、例えば、銅、銀、銅合金、銀合金が好適である。電極充填材１３は、電極１２の電極間隙に充填形成でき、かつ溶融温度がヒューズエレメント１４と同等またはより低い金属材であれば何れの材料、組成のものでもよく、例えば、錫基合金、錫−鉛合金、錫−銅合金、錫−銀合金、錫−銀−銅合金からなるはんだペーストにより充填形成した金属材、錫基合金、錫−鉛合金、錫−銅合金、錫−銀合金、錫−銀−銅合金からなるはんだボールにより充填形成した金属材、錫基合金、錫−鉛合金、錫−銅合金、錫−銀合金、錫−銀−銅合金からなる部分メッキにより充填形成した金属材などが利用できる。この電極充填材１３は、電極充填材付き保護素子１０の表面実装に伴いヒューズエレメント１４と一体に合体化できる。そしてヒューズエレメント１４が溶断するときは、液相化したヒューズエレメント１４と共に球状化するので、電極充填材１３が溶断動作を妨げることはない。ヒューズエレメント１４は、易融性の金属材であれば何れの材料、組成のものでもよく、例えば、錫基合金、錫−鉛合金、錫−銅合金、錫−銀合金、錫−銀−銅合金などが好適に利用できる。また、ヒューズエレメント１４は、単一組成の金属材を用いても、組成の異なる複数の金属材を組み合わせて複合材にして用いてもよい。本発明の電極充填材付き保護素子１０は、絶縁基板１１の片面に必要に応じて発熱素子を設けてもよい。発熱素子は必要に応じて絶縁コーティングを施す。発熱素子を設けない場合は、ヒューズエレメント１４に接続される電極１２のうち中央の電極を省略してもよい。蓋体１５は、絶縁基板１１およびヒューズエレメント１４の上部を覆って所望のキャビティ空間を確保できればよく、形状、材質を制限するものではない。例えば、蓋体１５には、ドーム状樹脂フイルムカバー、プラスチック蓋、セラミック蓋などが好適に利用できる。 As shown in FIG. 1, the protective element 10 with an electrode filler according to the present invention is filled between an insulating substrate 11, a plurality of electrodes 12 provided on the insulating substrate 11, and a predetermined electrode among the electrodes 12. An electrode filler 13 made of a low melting point metal, a fuse element 14 that bridges between the predetermined electrodes and covers the upper part of the electrode filler 13, and an operating flux (not shown) applied to the surface of the fuse element 14. The electrode filler 13 is provided with a lid 15 that covers the upper part of the fuse element 14 together with the operating flux, and the electrode filler 13 is characterized in that the melting temperature thereof is made of a metal material whose melting temperature is equal to or lower than the liquidus temperature of the fuse element 14. do. The insulating substrate 11 may be of any material and composition as long as it is an insulating material, and for example, plastic, glass, glass ceramic, ceramic and the like are suitable. The electrode 12 provided on the insulating substrate 11 may be of any material and composition as long as it is a conductive material, and for example, copper, silver, a copper alloy, and a silver alloy are suitable. The electrode filler 13 may be of any material and composition as long as it can be filled and formed in the electrode gap of the electrode 12 and the melting temperature is equal to or lower than that of the fuse element 14. For example, a tin-based alloy or tin. Metallic materials filled with solder paste consisting of −lead alloys, tin-copper alloys, tin-silver alloys, tin-silver-copper alloys, tin-based alloys, tin-lead alloys, tin-copper alloys, tin-silver alloys, Filled and formed by a metal material filled with a solder ball made of a tin-silver-copper alloy, a tin-based alloy, a tin-lead alloy, a tin-copper alloy, a tin-silver alloy, and a partial plating made of a tin-silver-copper alloy. Metal materials can be used. The electrode filler 13 can be integrally integrated with the fuse element 14 as the protective element 10 with the electrode filler is mounted on the surface. When the fuse element 14 is blown, the fuse element 14 is spherically formed together with the liquid-phased fuse element 14, so that the electrode filler 13 does not interfere with the blowing operation. The fuse element 14 may be of any material and composition as long as it is an easily meltable metal material. For example, tin-based alloy, tin-lead alloy, tin-copper alloy, tin-silver alloy, tin-silver-copper Alloys and the like can be preferably used. Further, the fuse element 14 may use a metal material having a single composition or may be used as a composite material by combining a plurality of metal materials having different compositions. The protective element 10 with an electrode filler of the present invention may be provided with a heat generating element on one side of the insulating substrate 11 as needed. The heat generating element is coated with an insulating coating as needed. When the heat generating element is not provided, the central electrode of the electrodes 12 connected to the fuse element 14 may be omitted. The shape and material of the lid 15 are not limited as long as they can cover the upper parts of the insulating substrate 11 and the fuse element 14 to secure a desired cavity space. For example, a dome-shaped resin film cover, a plastic lid, a ceramic lid, or the like can be preferably used for the lid body 15.

本発明に係る実施例１の電極充填材付き保護素子２０は、図２および図３に示すように、アルミナ・セラミックの絶縁基板２１と、この絶縁基板２１に設けた複数の銀合金製電極２２と、電極２２と電気接続され絶縁基板２１の下面に設けた抵抗発熱素子２６と、この電極２２のうち所定電極の間に充填した９６．５Ｓｎ−３Ａｇ−０．５Ｃｕ合金の電極充填材２３と、前記所定電極の間を橋設しかつ電極充填材２３の上部を覆った９２Ｐｂ−Ｓｎ合金２４−１と９９．３Ｓｎ−０．７Ｃｕ合金２４−２とのクラッド材からなるヒューズエレメント２４と、ヒューズエレメント２４の表面に塗布した動作フラックス（図示せず）と、この動作フラックスごとヒューズエレメント２４の上部を覆った液晶ポリマー製の蓋体２５とを備え、電極充填材２３は、その溶融温度がヒューズエレメント２４の液相線温度以下の金属材から構成されたことを特徴とする。電極２２は、基板上下面の電極２２を電気接続する銀合金のハーフ・スルーホールを有する。実施例１の抵抗発熱素子２６の表面は絶縁ガラスのオーバーグレーズを施している。ここで、実施例１の電極充填材付き保護素子２０と比較する目的で、実施例１と共通の部品、部材を用いて電極充填材を設けずに作製した比較例の保護素子を用意し、両者の内部抵抗値を測定した。実施例１の電極充填材付き保護素子２０の内部抵抗値が０．４５ｍΩ（定格電流２５Ａに相当）であったのに対して、電極充填材を持たない比較例の保護素子の内部抵抗値は０．６０ｍΩ（定格電流２０Ａに相当）であった。本発明により保護素子の内部抵抗が低減し、もって定格電流値も向上したことが分かる。 As shown in FIGS. 2 and 3, the protective element 20 with an electrode filler according to the first embodiment of the present invention includes an alumina-ceramic insulating substrate 21 and a plurality of silver alloy electrodes 22 provided on the insulating substrate 21. A resistance heating element 26 electrically connected to the electrode 22 and provided on the lower surface of the insulating substrate 21, and an electrode filler 23 of a 96.5 Sn-3Ag-0.5Cu alloy filled between the predetermined electrodes of the electrodes 22. A fuse element 24 made of a clad material of 92Pb-Sn alloy 24-1 and 99.3Sn-0.7Cu alloy 24-2, which bridges between the predetermined electrodes and covers the upper part of the electrode filler 23. The electrode filler 23 includes an operating flux (not shown) applied to the surface of the fuse element 24 and a lid 25 made of a liquid crystal polymer that covers the upper part of the fuse element 24 together with the operating flux, and the melting temperature of the electrode filler 23 is high. It is characterized in that it is made of a metal material having a temperature equal to or lower than the liquidus temperature of the fuse element 24. The electrode 22 has a silver alloy half through hole that electrically connects the electrodes 22 on the upper and lower surfaces of the substrate. The surface of the resistance heating element 26 of Example 1 is overglaze with insulating glass. Here, for the purpose of comparison with the protective element 20 with the electrode filler of the first embodiment, a protective element of the comparative example manufactured by using the same parts and members as the first embodiment without providing the electrode filler is prepared. The internal resistance values of both were measured. The internal resistance value of the protective element 20 with the electrode filler in Example 1 was 0.45 mΩ (corresponding to the rated current of 25 A), whereas the internal resistance value of the protective element of the comparative example without the electrode filler was 0.45 mΩ (corresponding to the rated current 25 A). It was 0.60 mΩ (corresponding to a rated current of 20 A). It can be seen that the present invention reduces the internal resistance of the protective element and thus improves the rated current value.

本発明の電極充填材付き保護素子は、加熱によって電極充填材と絶縁基板との界面にボイドが生じることがあるが、導通経路は保持されるため差し支えない。 In the protective element with an electrode filler of the present invention, voids may be generated at the interface between the electrode filler and the insulating substrate due to heating, but this is not a problem because the conduction path is maintained.

本発明の電極充填材付き保護素子は、他の表面実装部品と共に被保護回路板にマウントでき、リフロー工法などで一括はんだ付け実装されて、電池パックなど２次電池の保護装置に利用できる。 The protective element with an electrode filler of the present invention can be mounted on a protected circuit board together with other surface mount components, and can be collectively soldered and mounted by a reflow method or the like, and can be used as a protective device for a secondary battery such as a battery pack.

１０、２０・・・電極充填材付き保護素子、
１１、２１・・・絶縁基板、
１２、２２・・・電極、
１３、２３・・・電極充填材、
１４、２４・・・ヒューズエレメント、
１５、２５・・・蓋体、
２６・・・発熱素子。
10, 20 ... Protective element with electrode filler,
11, 21 ... Insulated substrate,
12, 22 ... Electrodes,
13, 23 ... Electrode filler,
14, 24 ... Fuse element,
15, 25 ... lid,
26 ... Heat generating element.

Claims (5)

片面に発熱素子を設けた絶縁基板と、この絶縁基板に設けた複数の電極と、この電極のうち所定電極の対向する電極端とその間の絶縁基板面から構成された溝状の隙間に充填した低融点金属の電極充填材と、前記所定電極の間を橋設しかつ電極充填材の上部を覆った易融性金属材のヒューズエレメントとを備え、電極充填材は、その溶融温度が前記ヒューズエレメントの液相線温度以下の金属材から構成された電極充填材付き保護素子。 An insulating substrate provided with heat generating elements on one side, filling the plurality of electrodes provided on the insulating substrate, between the opposing electrode end between them insulation consists substrate surface a groove-like gap of predetermined electrodes of the electrode The electrode filler is provided with a low melting point metal electrode filler and a fuse element made of an easily meltable metal that bridges between the predetermined electrodes and covers the upper part of the electrode filler. The electrode filler has a melting temperature of the above. A protective element with an electrode filler made of a metal material that is below the liquidus temperature of the fuse element. 前記電極充填材は、錫基合金、錫−鉛合金、錫−銅合金、錫−銀合金、錫−銀−銅合金の群から選択された請求項１に記載の電極充填材付き保護素子。 The protective element with an electrode filler according to claim 1 , wherein the electrode filler is selected from the group of tin-based alloys, tin-lead alloys, tin-copper alloys, tin-silver alloys, and tin-silver-copper alloys. 前記ヒューズエレメントは、錫基合金、錫−鉛合金、錫−銅合金、錫−銀合金、錫−銀−銅合金の群から選択された請求項１または請求項２に記載の電極充填材付き保護素子。 The fuse element includes the electrode filler according to claim 1 or 2 , which is selected from the group of tin-based alloys, tin-lead alloys, tin-copper alloys, tin-silver alloys, and tin-silver-copper alloys. Protective element. 前記ヒューズエレメントは、組成の異なる複数の金属材を組み合わせた複合材からなる請求項３に記載の電極充填材付き保護素子。 The protective element with an electrode filler according to claim 3 , wherein the fuse element is made of a composite material in which a plurality of metal materials having different compositions are combined. 片面に発熱素子を設けた絶縁基板と、この絶縁基板に設けた複数の電極と、この電極のうち所定電極の対向する電極端とその間の絶縁基板面から構成された溝状の隙間に充填した低融点金属の電極充填材と、前記所定電極の間を橋設しかつ電極充填材の上部を覆った易融性金属材のヒューズエレメントとを備え、電極充填材は、その溶融温度が前記ヒューズエレメントの液相線温度以下の金属材から構成された電極充填材付き保護素子の製造方法であって、A groove-like gap composed of an insulating substrate provided with a heat generating element on one surface, a plurality of electrodes provided on the insulating substrate, opposite electrode ends of predetermined electrodes among these electrodes, and an insulating substrate surface between them was filled. The electrode filler is provided with an electrode filler of a low melting point metal and a fuse element of a flexible metal material that bridges between the predetermined electrodes and covers the upper part of the electrode filler. The electrode filler has a melting temperature of the fuse. A method for manufacturing a protective element with an electrode filler, which is made of a metal material having a liquidus temperature or lower of the element.
前記電極充填材は、はんだペーストにより充填形成されるか、または、はんだボールにより充填形成されるか、または、部分メッキにより充填形成されるか、何れかの方法で製造された電極充填材付き保護素子の製造方法。The electrode filler is filled with a solder paste, filled with a solder ball, or filled with a partial plating, or a protection with an electrode filler manufactured by a method. Method of manufacturing the element.
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